The production processes of industries are accompanied by the releasing amount of wastewater containing oil [
1,
2]. Meanwhile, the frequent occurrence of oil spills in recent years has caused severe environmental issues [
3,
4]. In extreme cases, these oily wastewaters can threaten the ecological environment and human health if they are not treated properly and promptly [
5,
6]. Currently, mechanical extraction [
7], chemical degradation [
8], combustion [
9], and physical adsorption [
10] are the most prevalent methods for dealing with oil-water separation problem. Although they can alleviate above pollution to some extent, the high cost, secondary pollution, low separation efficiency and poor reusability have serious limited their large-scale applications. Recently, porous materials such as sponges, foams, and textiles are employed to absorb oil from the wastewater [
11,
12,
13,
14,
15,
16]. However, the capacity and flux are typically low because these materials themselves do not discriminate between water and oil, resulting in an unsatisfactory separation selectivity and efficiency. Therefore, it is urgent to explore an oil-water separation material with low energy cost, high efficiency, long-term stability, and environmentally friendly features.
Since the discovery of the lotus leaf effect [
17], superhydrophobic materials with high water repellency abilities can achieve self-cleaning [
18], anti-corrosion [
19], anti-biofouling [
20], anti-fogging [
21] and oil-water separation [
22], and so on. Preparation of superhydrophobic materials with oil-water separation ability have become a research topic. There are numerous methods for fabricating superhydrophobic materials, including spraying [
23,
24,
25,
26], impregnation [
27,
28,
29], sol-gel [
30,
31,
32], etching [
33,
34], and (electro)chemical deposition [
35,
36,
37], etc. Typically, substances with low surface energy, such as, fluorinated silanes [
38], tetrafluoroethylene [
39], fluoropolymer [
40,
41] were used to reduce the surface energy and enhance the roughness of systems in order to obtain superhydrophobic materials. For example, Lin [
42] reported a dual-functional superhydrophobic photothermal coating on glass by a chemical vapor deposition method, which was obtained by using candle soot (CS) and 1 H, 1 H, 2 H, 2 H-perfluorodecyltrimethoxysilane (PFDTMS) as row materials, coating exhibited superhydrophobic and great antibacterial and anti-biofilm formation Performance. Chen [
43] fabricated a superhydrophobic 316L stainless-steel mesh by using perfluorooctanoic acid as low energy materials through an anodic oxidation method, the separation efficiency of various oils was above 95%, etc. However, these fluorine-containing materials are usually costly, complex fabrication process and existence secondary contamination [
44]. Therefore, exploration fluorine-free materials had received much attention. Tagliaro [
45] reported a sustainable fluorine-free transparent coating, which was obtained by modification with fatty acid side groups and then deposited through a solvent-free deposition method, showing good durability with high hydrophobicity. Ahmad N [
46] prepared a TiO
2-APTES-superhydrophobic cotton fabrics by using aminopropyltriethoxysilane (APTES) coupling agent through an immersion method for oil/water separation, the modified cotton fabric shows more than 95% oil–water separation efficiency for various types of oils, and it has good mechanical and chemical durability. But as most of superhydrophobic material preparation processes, the cases mentioned above typically involve complex preparation processes and costly specialized equipment, limiting their practical application [
47,
48,
49,
50,
51]. Considering industrial production, the impregnation processes are regarded as the most promising methods for preparation superhydrophobic materials due to its simple requirements [
52,
53,
54]. Meanwhile, as a low-cost, high-yield natural fiber, cotton fabric is widely used in industries for its comfort, softness, breathability, wash resistance, and moisture absorption properties [
55,
56,
57]. Thus, it is essential to combine their benefit.
Herein, a robust fluorine-free superhydrophobic cotton fabric is prepared by a simple impregnation process using polydimethylsiloxane (PDMS-OH) and stearic acid (STA) as precursors. The hierarchical surface structure of cotton fabric not only increases the fabric’s roughness, but also captures air to form air cushion between the coating and the water. In addition, cross-linking reaction between the hydroxyl group of PDMS-OH and tetraethoxysilane (TEOS) during the condensation reaction can further strengthen the connection between the superhydrophobic coating and the cotton fabric. The obtained superhydrophobic cotton fabric has excellent resistance durability, chemical stability, self-cleaning performance, and a high oil-water separation efficiency with a desired separation flux.