3.1. Finite Element Models for Tensile Specimens
In order to calibrate the parameters of the modified GTN model, seven in situ quasi-static tensile tests [
32,
33] were chosen to validate the numerical results.
Figure 4 shows the dimensions of seven tensile specimens with different shapes. The tensile tests for the first four specimens as shown in
Figure 4a–d were conducted by Kõrgesaar et al. [
32]. The tensile tests for the last two specimens as shown in
Figure 4e,f were carried out by Zhang et al. [
33]. The force–displacement responses as well as the failure initiation and crack propagation corresponding to each specimen were obtained in the tensile tests [
32,
33].
The engineering and true stress–strain relations of steel materials can be obtained according to the load–displacement curves from the tensile tests ST-1 and ST-2.
Table 1 lists two types of material parameters of steel specimens. For material 1 [
32], the true stress–strain relationship follows a Swift model:
In this equation,
is the equivalent true stress,
is the yield stress, and k and n are the parameters of strain hardening. The strain hardening is delayed until the plastic strain reaches the plateau strain
. The parameter
is
For material 2 [
33], the equivalent true stress–strain relationship is expressed by a pow–law relation:
A series of 3D models were built with the eight-node solid element with reduced integration (C3D8R) in the FE analysis, as shown in
Figure 5. The refined and coarse meshes are used within and outside the central region of specimens, respectively, in order to better capture fracture behaviours of specimens and to reduce the simulation times.
3.2. Parameter Calibration of the Modified GTN Model
In the original GTN model, nine material parameters need to be determined and calibrated based on experimental and numerical results, including coefficients of the yield function (
q1,
q2 and
), void nucleation parameters (
f0,
fN,
,
SN), and void volume fractions of coalescence and fracture (
fc,
ff). In order to ascertain the range of original GTN model material parameters,
Table 2 summarizes the GTN model parameters retrieved from a literature review. Most of the references in
Table 2 adopt the same quantities of yield function parameters proposed by Tvergaard et al. [
8],
q1 = 1,
q2 = 1.5,
q3 = 2.25,
, and
SN = 0.1. For the N-H modified GTN model, the parameter
ks for shear damage needs to be determined. For Xue’s modified GTN model, the parameters
q4 and
q5 need to be calibrated.
Table 3 lists the range of values for material parameters in the modified GTN models. Based on the numerical simulations for the tensile test (ST-2), the sensitivity analysis of the material parameters (
q1,
q2,
f0,
fN,
fc,
ff) of the GTN model is shown in
Figure 6.
The comparisons of numerically obtained load–displacement curves under different GTN parameters are given in
Figure 6. They show that the final tension displacement increases with the increase in the parameter values (
fc,
ff) or with the decrease in the parameter values (
q1,
q2,
f0,
fN). The parameter of initial void volume fraction
f0 affects the load–displacement response, as it causes a shrink in the yield surface of a material as seen in
Figure 1. The other parameters (
q1,
q2,
fN,
fc,
ff) have no effect on the load–displacement curve prior to necking.
Figure 6 also shows that the parameter of the volume fraction for void nucleation
fN imposes a strong effect on the load–displacement response of specimen under uniaxial tension.
Figure 7 shows the sensitivity analysis of the parameters (
q4 and
q5) for shear damage in Xue’s modified GTN model. As the parameter
q4 decreases or the parameter
q5 increases, the final tension displacement will increase. The larger value of
q4 or the smaller value of
q5 increases the shear damage rate
, which facilitates the fracture failure in the specimen.
Based on the sensitivity analysis of the modified GTN model parameters,
Table 4 lists the calibrated material parameters which lead to the closest agreement between the numerically computed and the experimentally obtained load–displacement curves. To account for the mesh size sensitivity of the modified GTN model, FE simulations are conducted with four types of uniform element sizes in the failure zone. For the specimen ST-1, the mesh lengths are chosen as 0.3 mm, 0.5 mm, 1 mm, and 2 mm, which correspond to four different ratios of mesh size over the plate thickness, 0.1, 0.167, 0.333, and 0.667, respectively. For the specimen ST-2, the mesh lengths are chosen as 0.3 mm, 0.5 mm, 1 mm, and 2 mm, which have the corresponding ratios of mesh size over the plate thickness of 0.0952, 0.159, 0.317, and 0.635.
Figure 8 shows the comparisons of engineering stress–strain curves between standard tensile tests (ST-1, ST-2) and numerical simulations with different mesh sizes based on Xue’s modified GTN model. Before the peak force is reached, the simulated engineering stress–strain curves show a reasonable agreement with the experiments for all mesh sizes. A strong mesh sensitivity in the modified GTN model arises at large deformation levels. Differences between the load–displacement curves become more pronounced when the mesh size increases. The displacement at the onset of fracture with fine meshes is obviously smaller than that with medium or coarse meshes.
Figure 9 compares the numerically obtained load–displacement curves based on three material models, the original GTN model, N-H modified GTN model, and Xue’s modified GTN model. In
Figure 9, the FE models used have a length of 1 mm. The comparisons show that the predicted final tension displacement using the original GTN model is larger than those using the other two modified GTN models, and the shear damage parameter
ks of the N-H modified GTN model has little influence on the load–displacement response in the standard tension state.
Figure 10 compares the numerically calculated load–displacement curves for NT-1, NT-2, CH, and STS specimens using the original GTN model, N-H modified GTN model, and Xue’s modified GTN model with the experimental results. The numerical load–displacement curves of the NT-1, NT-2, and CH specimens using the modified GTN model compared well with the experimental ones, whereas some slight discrepancies exist for the case of the STS specimen. The force–displacement relations of the original GTN model are highly overestimated, especially for the displacement at the maximal tension before the fracture occurs. The shear damage parameter
ks of the N-H modified GTN model has a significant effect on the prediction of tensile results of the NT-1, NT-2, and STS specimens, except the CH specimen.
Figure 11 and
Figure 12 present the fracture modes predicted from the FE analysis for the NT-2 and STS specimens. For the NT-2 specimen, the location where the crack initiates and propagates in the numerical simulation of Xue’s modified GTN model agrees with the experimental observation. Due to the differences in the failure criterion, the fracture modes obtained from numerical results of the three GTN models show some divergences. The original GTN model fails to predict the shear failure and leads to an incorrect failure mechanism.
For the tensile shear specimen (STS), the numerical crack initiation and propagation based on the N-H modified GTN model show a good agreement with the experimental observation. In
Figure 10d, for Xue’s modified GTN model, the fracture of the STS specimen is captured with a large nominal tension displacement under shear-dominated loading conditions. Compared to the N-H modified GTN model, Xue’s modified GTN model behaves more conservatively, as its peak load is much larger than that of the N-H modified GTN model, and it behaves a much slower post-peak load reduction. For the N-H modified GTN model, the STS specimen fractures with a small nominal tension displacement similar to the experimental data under the same loading condition. Moreover, with the increase in the parameter
ks of shear damage, the material fails quickly with a small tension displacement, as the damage rate
associated with void shearing is positively correlated with the parameter
ks.
Figure 13 illustrates the evolution of the stress triaxiality with respect to the equivalent plastic strain for each tensile specimen. The stress triaxiality is defined as the ratio of the macroscopic hydrostatic pressure and equivalent effective stress of material,
. The evolution of the stress triaxiality is evaluated at the element located in the region (marked by the red dot in
Figure 13) where the crack initiates. The different stress triaxiality levels for the same material are observed from the different tensile tests with different geometries. As shown in
Figure 13, for specimens ST-1, ST-2, CH, and NT-1, the stress triaxialities at low plastic strain levels obtained from three GTN damage models are very close. Moreover, for the standard tensile specimens (ST-1, ST-2), notched specimens (NT-1, NT-2), and central-hole specimen (CH), the stress triaxialities exceed the value of 1/3 corresponding to the uniaxial tension. In contrast, the initial stress triaxialities in the sheared tensile specimen (STS) remain below the uniaxial tension value of 1/3 at a small deformation level. The predicted stress triaxialities versus equivalent plastic strain for all specimens based on three types of GTN models have some differences as the damage evolves in the element with increasing deformation. The damage evolution associated with the shearing of voids has significant influences on the stress triaxiality versus equivalent plastic strain, especially for the shear-tension-dominated loading conditions.