2.2. Polymers grafts on ASNPs
Both AMPS and AAm conversion profiles were investigated using samples that were degassed using either argon or GOx. The monomer and polymer peaks were calculated relative to trioxane peaks at 0 h and 24 h samples in order to calculate the final conversion profiles. Samples were tested using AAm and AMPS monomers with the redox initiator CAN, to compare impact on the polymerisation through the addition of ASNPs, or SDS.
Figure 3a compares the conversion percentage of AAm and AMPS, respectively, with both argon and GOx degassing. The results demonstrate that use of GOx has a higher conversion percentage compared to argon degassing for all scenarios. GOx has been used previously as a degassing agent, and polymerisation mediator, to prevent oxygen inhibition of free radicals[
14,
19]. It has also been proven that GOx provides both AAm and AMPS with better reaction kinetics when compared to argon degassing[
14].
An indication that H
2O
2, a GOx by-product, results in free radical formation which impacts the final polymer conversion can be seen by comparing argon and GOx degassed samples of AAm/ASNP. Argon degassed samples resulted in 1 % conversion, whereas samples degassed with GOx had 58 % conversion. This can occur during the formation of H
2O
2 and its subsequent
in-situ degradation back to water where peroxy radicals may form, potentially initiating the polymerisation[
42,
47]. Therefore, it can be deduced that H
2O
2 plays a part in initiating the polymerisation to a limited extent. This was also evident for AMPS/ASNP in
Figure 3b. Monomers were reacted with CAN alone, resulting in conversion of 85 % with argon and 94 % with GOx, for AAm. Therefore, it can be concluded CAN is an effective redox initiator for grafting AAm on the ASNPs. The results for AMPS/CAN were less notable, with only 57 % conversion using argon and 66 % conversion with GOx. Conversion percentage decreased with the addition of ASNPs, however, conversion reached 98 % and 100 % with the use of SDS for AAm and AMPS, respectively. The difference between AMPS and AAm conversion numbers under the same conditions are due to their intrinsic kinetic profiles. In a previous study, the use of amine functionalised nanoceria (ANC) as a nanoparticle based redox initiator resulted in over 90 % conversion for both AAm and AMPS, using the same nanoparticle concentration in this work[
19]. ANCs, however, have the ability to use their cyclic cerium ion states to form free radicals on the tertiary amine group, compared to ASNPs that lack these intrinsic redox properties[
19]. In a previous study, it was determined that the kinetic profile of AAm is more sensitive to oxygen inhibition when compared to AMPS during a photopolymerisation reaction without degassing[
14]. Both AAm and AMPS had 0 % conversion at 0.05 wt. % photoinitiator. The addition of GOx to AAm and AMPS with a photoinitiator concentration of 0.05 wt. % resulted in 78 % and 100 % conversion, respectively[
14,
48]. Here, higher conversion rates were achieved at the lowest tested photoinitiator concentration. This provides clear evidence on the impact GOx has on both its ability to eliminate oxygen inhibition and significantly increase the reaction kinetics of both polymers.
In the experiments, it was observed that samples degassed with argon resulted in inhomogeneous, runny and wet gel structures. On the other hand, samples degassed with GOx showed textural consistency and more gel-like forms. These results indicate that argon alone would not be sufficient for synthesising the grafted nanocomposite hydrogels, while GOx can be used for this purpose, therefore, only GOx was used in the next part of the study.
Thermal analysis was performed on dried and ground samples to investigate polymer grafting onto amine silica nanoparticles (ASNP). The mass loss profiles (TGA)
Figure 4a of AAm-based reactions showed that AAm/ASNP had a minor increase in mass loss compared to SNPs and ASNPs, indicating very low polymer grafting on the surface of the nanoparticles. This minor increase was due to the presence of a thin polymer monolayer, initiated by free radicals on the amine groups of ASNPs caused by the inert conditions created by GOx and its H
2O
2 by-products[
14,
19,
49]. On the other hand, AAm/ASNP/CAN exhibited the largest mass loss, with two sharp DTG peaks at 250 ᵒC and 420 ᵒC (
Figure 4a), indicating successful polymerisation on the surface of the ASNPs through the nature of the redox initiator, CAN, under completely inert conditions using GOx. The reaction including SDS also showed successful polymer grafting, but the presence of a distinctive DTG peak at 210 ᵒC suggested incomplete removal of SDS from the sample. The best combination was found to be AAm/ASNP/CAN.
DTG analysis of AMPS/ASNP showed prominent polymer peaks and a mass loss of approximately 12.5%, indicating successful polymer grafts on the surface of the nanoparticles (
Figure 4b). As with AAm, bare SNPs were unable to initiate PAMPS polymer formation, and minor mass loss and DTG peaks for AMPS/ASNP samples suggested low amounts of polymer grafts on the surface, likely due to the H
2O
2 by-products resulting in free radicals on the amine groups of ASNPs. The presence of SDS in the sample suggested successful polymer grafting, but incomplete removal of SDS from the sample even after several washes (
Figure 4b). The best result was found with AMPS/ASNP/CAN, showing strong DTG polymer peaks and the largest mass loss based on polymer formation, similarly to AAm.
FTIR analysis was conducted to confirm the surface modification of ASNPs through graft polymerisation of PAMPS and PAAm, with GOx as a degassing agent. The results of the FTIR analysis for the different combinations of PAAm with ASNP, CAN, and SDS compared to ASNP and PAAm homopolymer are shown in
Figure 5a. The main bands associated with the AAm, and AMPS grafted polymers on the surface of ASNPs can be found in
Table S1 and S2 in the supplementary information.
The FTIR spectrum of AAm/ASNP showed no polymer bands, which is consistent with the TGA results indicating a low concentration of grafted polymer on the surface. This is likely due to the absence of an initiator to start the polymerisation between AAm/ASNP. In contrast, the FTIR spectrum of AAm/ASNP/CAN clearly showed polymer bands that reflect the PAAm spectra. The presence of bands between 1620 cm-1 and 1659 cm-1 confirms the presence of N-H and C=O bonds from PAAm, while 950 cm-1 and 1050 cm-1 correspond to Si-OH and Si-O-Si, respectively, which represent ASNPs.
The FTIR spectrum of AAm/ASNP/CAN/SDS in
Figure 5b also showed these bands, albeit with less intensity, and an additional twin band between 2850 cm
-1 and 2956 cm
-1 that represents the C-H stretching found from residual SDS[
50]. The inability to remove SDS from the system despite several wash and centrifuge cycles was confirmed by the TGA analysis. The results from the FTIR analysis and TGA suggest that the best combination for grafting AAm on ASNPs was with CAN alone, as evident from the presence of polymer bands in the FTIR spectrum.
Figure 5c shows AAm polymer grafts were successfully grafted on ASNPs, with polymer peaks visible between 190 nm and 250 nm. The AAm/ASNP spectra indicates low polymer grafting on the ASNPs due to the changes in absorbance compared to ASNPs. SDS can also be seen between 220 nm – 260 nm, due to the difficulty in removing the stabiliser from the final product. AAm/ASNP/CAN had the strongest polymer peak with a reduced ASNP peak. This suggests a thick layer of polymer was grafted on the surface of the ASNPs.
AMPS/ASNP absorbance spectra (
Figure 5d), revealed that a reaction had taken place on the nanoparticles. The reduced absorbance for ASNPs in the AMPS/ASNP sample suggests the nanoparticles were covered in polymer, though the peak at 190 nm was very subtle. AMPS/ASNP/CAN spectra revealed graft polymerisation was successful. The addition of SDS also revealed successful polymerisation, with a peak at 220 nm – 260 nm suggesting SDS was still present in the sample. These results indicate that grafting PAMPS on the surface of silica nanoparticles was successful. These results provide an indication that the polymerisation technique was successful.
2.3. Nanocomposite polymer grafted silica nanoparticle hydrogels (gSNP Gels)
gSNP Gels were successfully synthesised using a two-step sequential thermal graft polymerisation technique adapted for this study (
Figure 6a). PAMPS were grafted on the surface of ASNPs with CAN as a redox initiator, in the presence of GOx, to form the first network hydrogel. This was followed by soaking the first network in a monomer solution of AAm, suspended ASNPs, CAN and GOx. The second network was formed through a secondary graft polymerisation under the same conditions. Samples were then swollen in water at room temperature until a mass plateau was achieved, and subsequently subjected to compression studies.
gSNP gels were swollen in DI-H
2O from a dried state until a plateau in water content was reached.
Figure 6b shows the swelling profile over time for the gSNP gels, and the results are summarised in
Table 1. The gSNP gels exhibited fast water up take of approximately 19 % at 1 h, followed by a more gradual and controlled trend to reach an average of 63.44 ± 1.76 % at 240 h. The final swelling value was 274 ± 9.21 %. The presence of ASNPs reduced the free space for water uptake due to tighter cross linking by not allowing the gels to expand as freely. Also, ASNPs in both networks take up more space in the material as opposed to having one network cross linked via nanoparticles. Ultimately, this resulted in a slower and more controlled swelling profile containing less water, allowing for a tailorable material compared to previous DNHGs and nanocomposite gels that often result in water content of + 90% [
8,
10,
19,
51]. These values are considered in the lower range of the water content found in native articular cartilage (65 – 70 %).
Figure 7 shows the compression curves for gSNP gels, and
Table 2 provides a summary of the results. An average compressive stress of 13.9 ± 5.5 MPa with fracture strain of 69.6 ± 6.4 % was achieved for gSNP gels, two orders of magnitude greater than control gels. The values for these hydrogels are comparable to the compressive strength of articular cartilage, with values ranging between 5 MPa and 20 MPa[
52,
53]. The compressive strength of nanocomposite hydrogels ranges from ~100 kPa to 70 MPa[
12,
54,
55,
56]. However, the results are highly dependent on testing methods and sample size during compression. Nonetheless, the improved compressive strength relative to control gels as well as other nanocomposite gels can be attributed to the covalently bonded polymer grafts on the surface of the ASNPs. The gSNP gels sustained strains up to 75 %, likely due to the internal structure of material. The polymer-ASNP composite structures are likely to interact and cross link with each other, leading to an increase in resistance to stress. This will lead to an increase in the compressive strength and allow the material to resist larger strains, as witnessed in the strain values in
Figure 7. Ultimately, the gSNP Gels here show a 7 fold improvement in maximum compression strength relative to nanocomposite polymer grafted ANC Gels[
19]. The synthesis method used in this work can be used to tailor the mechanical properties of these hydrogels further by varying the concentration of the two polymer-ASNP grafted networks. These gSNP Gels are intended for cyclic applications such as cartilage repair or for bone tissue regeneration.
Cross sections of the gSNP Gels were freeze dried and investigated under SEM, shown in
Figure 8. ASNPs were well distributed across the core structure of the hydrogel with homogenous layers, as shown by the white arrows in
Figure 8a,b. The arrangement of the ASNPs within the hydrogel suggests that the synthesis technique did not hinder even distribution within the final material. The polymers on the surface of the ASNPs are likely to interact and cross link with neighbouring polymer-ASNP structures, leading to a more compact structure and an increase in resistance to stress. This compact ASNP arrangement and integration into the core structure revealed by the SEM reflects the increase seen in compressive strength of the material.