1. Introduction
The qualitative and quantitative compositions of the microbiota of cheese contribute to determine the latter's food safety, shelf-life and sensorial properties [
1]. Usually, the cheese microbiota involves a consortium of prokaryotic and eukaryotic microorganisms (and their viruses) that together have an organoleptic impact on ripened cheese via the degradation and transformation of milk constituents into flavour compounds [
2]. Components of the microbiota may also influence the appearance of certain types of cheese via the development of fungi at the cheese surface (mouldy cheeses) or within the matrix (blue-veined cheeses) [
3,
4]. The appearance of cheese may be further influenced by the production of carotenoids that colour its rind or paste (smear-ripened cheeses) [
5]. Microorganisms have also been implicated in the production of excessive or atypical pigments causing colour defects that can negatively affect consumer acceptance and economic profitability [
6,
7,
8]. The pigments involved in these defects, and the organisms that produce them, remain largely unknown. However, via the synthesis of indigo and indirubin, species of
Proteus and
Psychrobacter have recently been shown to produce a purple colour defect in a surface-ripened cheese [
6]. Similarly,
Thermus thermophilus strains that produce lycopene (a red carotenoid) have been associated with pink discolourations in a Continental-cheese type by recreating the defects using isolates from affected cheese [
8]. Occasionally, discolourations are the result of the interaction between different cheese microbes. For instance,
Glutamicibacter arilaitensis and
Penicillium sp. acting together cause the overproduction of coproporphyrin III, leading to a pink marbling defect on the surface of some aged, smear-ripened cheeses [
9].
Cabrales is a traditional, blue-veined cheese made from a mixture of raw cow, sheep, and goat milk; it is ripened in natural caves in the manufacturing area of northern Spain. It is protected via its European Protected Designation of Origin (PDO) status. The Cabrales microbiota involves a vast array of bacteria, yeast and fugal species that succeed one another during manufacturing and ripening [
10,
11]. When cut, Cabrales cheeses are blue- or blue-grey-veined, the consequence of the profuse development of
Penicillium roqueforti within the cheese matrix. Cabrales cheese is now usually made using acidifying and ripening starters based on mesophilic lactic acid bacteria and commercial
P. roqueforti spores. However, due to the unpredictable microbial composition of the raw milk and its associated microbial hazards, technological accidents still occur frequently on artisanal cheese manufacture [
12]. During the 2021 winter-spring season, some ripened Cabrales cheeses with patent red spots in the cheese body (close to the surface) were detected at a number of cheesemaking facilities. This defect obliged the PDO Council to declare certain batches unsuitable for marketing. A pale-pink colouration was also observed in some curds and in 3-day old cheeses.
This work reports the isolation, identification and characterization of a prodigiosin-producing strain of Serratia marcescens from a pigmented Cabrales cheese curd, plus the experimental recreation of the red discoloration in an experimentally manufactured cheese by inoculating cheese milk with the isolated bacterium.
2. Materials and Methods
2.1. Microbial Sampling
One curd (3-day old) and two Cabrales cheeses, all with undesirable red patches on their surface and nearby inner matrix, were used in the identification of the microorganism responsible for this colour defect. Curd and cheese samples (from red areas) were used either directly, or diluted in sterile Ringer solution (Merck, Darmstadt, Germany), to inoculate plate count agar (PCA; Merck) supplemented with cheese (1%) and salt (3% NaCl) (PCACS), brain hearth infusion agar (BHI; VWR International, Pensilvania, USA), 2xTY agar, and yeast glucose chloramphenicol agar (YGC; Merck) plates. All plates were incubated from 24 h up to one week at temperatures of 12-32 ºC in order to recover the greatest possible bacterial and fungal diversity. Colonies with a reddish appearance were picked from plates and streaked on the same medium to obtain pure cultures.
2.2. Identification of Bacteria
Bacterial identification was performed by colony PCR using the primer pair 27 F (5′-AGAGTTTGATCCTGGCTCAG-3′) and 1492R (5′-GGTTACCTTGTTACGACTT-3′) to amplify part of the 16S rRNA gene. The PCR reaction mixtures, amplification conditions, amplicon purification and sequencing process were as reported by Rodríguez et al. (2022) [
13]. The DNA sequences obtained were compared against those in the NCBI database (
https://www.ncbi.nlm.nih.gov/nuccore) using BLAST software (
https://blast.ncbi.nlm.nih.gov).
2.3. Genome Sequencing and Analysis
For genome sequencing, total DNA was extracted from an overnight culture using the QiAmp DNA Mini Kit (Qiagen, Düsseldorf, Germany). A standard genomic library of 0.5 kbp was constructed and paired-end sequenced (2 x 150 bp) at Eurofins Genomics (Ebersberg, Germany) using a NovaSeq 6000 System sequencer (Illumina, Inc., San Diego, CA, USA). Genome assembly and annotation were performed at the Bacterial and Viral Bioinformatics Resource Centre (BV-BRC;
https://www.bv-brc.org/). For assembly, quality-filtered reads (Q>30) were assembled in contigs using Unicycler software (
https://github.com/rrwick/Unicycler). The genome sequence was examined for the presence of antimicrobial resistance and virulence genes by comparison against ResFinder (
https://cge.cbs.dtu.dk/services/ResFinder/), CARD (
https://card.mcmaster.ca/), NDARO (
https://www.ncbi.nlm.nih.gov/pathogens/antimicrobial-resistance/), VFDB (
http://www.mgc.ac.cn/VFs/) and Victors (
http://www.phidias.us/victors/) databases. In addition, secondary metabolite biosynthetic gene clusters were sought using the AntiSMASH (
http://antismash.secondarymetabolites.org) and BAGEL4 (
http://bagel4.molgenrug.nl/) web servers. Other genome characteristics were manually examined. The genome sequence data of the detected
S. marcescens RO1 was deposited in the GenBank database under the BioProject, Biosample and accession numbers PRJNA975739, SAMN35344818 and JASKOV000000000, respectively.
2.4. HPLC Analysis of the Red Pigment
Pigment was 95%-methanol-extracted from cells in plate cultures of the detected S. marcescens RO1, and from the red area of cheeses. Briefly, S. marcescens RO1 was plated on 2xTY agar and incubated at 32 ºC for 24 h. Several colonies of this culture were suspended in 1 mL 95% methanol, and the suspension vortexed and then centrifuged at 13,000 rpm for 5 min. The supernatant was filtered and the filtrate examined by reversed-phase high performance liquid chromatography (HPLC) using a Waters 2795 device (Waters, Milford, MA, USA). Cheese and curd samples (5 g) from red areas were homogenized in 95% methanol using an ultra-Turrax device, and the suspension was centrifuged for 5 min. The pellet was discarded and the solvent quickly evaporated at 30 ºC in a nitrogen flow. The dry extracts were then suspended in 1 mL 95% methanol and examined by HPLC.
For all HPLC analyses, 10 µL methanol extract were analysed using a 5 μm Ascentis® Express C18 column (Waters), a mobile phase gradient of water:acetonitrile:methanol (w:a:m) in 0.2% acetic acid, a flow rate of 1 mL/min, and an elution period of 15 min. The mobile phase gradient comprised w:a:m concentrations of 60:10:30 from min 1.0 to 4.0, of 10:10:80 from min 4.0 to 9.0, and of 0:20:80 w:a:m from min 9.0 to 14.0. Compounds were identified using a 996 Photodiode Array Detector (Waters) at 535 nm.
2.5. Optimal Conditions for Prodigiosin Production
The effect of temperature, oxygen and light intensity on the production of the red pigment by S. marcescens RO1 was assessed. For this, single colonies were picked and spread on PCACS and 2xTY plates, and incubated at different combinations of temperature (12, 22, 32 and 37 ºC), atmosphere (aerobic and anaerobic) and light (in darkness and light) conditions.
2.6. Antimicrobial Activity of Prodigiosin
The antimicrobial effect of prodigiosin against bacterial species from the dairy environment was examined in agar-well diffusion tests. A prodigiosin solution was obtained by centrifugation and filtration (through a 0.2 µm membrane) of a suspension of the identified S. marcescens RO1 cells in sterile PBS solution previously grown on 2xTY plates at 32ºC for 24 h. A 30 µL volume of this solution was added to wells prepared in agar plates inoculated with the following indicator strains: Lactococcus lactis LMG6890T (GM17), Lactococcus cremoris LMG6897T (GM17), Enterococcus faecalis CECT481T (GM17), Streptococcus thermophilus LMG6896T (LM17), Lactiplantibacillus plantarum LMG6907T (MRS), Lacticaseibacillus casei LMG6904T (MRS), Latilactobacillus sakei CECT906T (MRS), Staphylococcus equorum 16A1C (TSA), Staphylococcus aureus RN4220 (TSA), Enterobacter sp. Ent79 (2xTY), Escherichia coli DH10B (2xTY), Debaryomyces hansenii 1AD6 (YGC), Kluyveromyces lactis 3AD14 (YGC), Penicillium roqueforti PB6 (YGC), or Geotrichum candidum 3AM10 (YGC). For these experiments, 2xTY and TSA agars were made in-house from their components; all others media were from Merck (Darmstadt, Germany). Additionally, a well containing 30 µl of a sterile PBS solution was also included as control. Plates were incubated at the optimum temperature for each microbial indicator, and inhibition halos detected visually.
2.7. Susceptibility to Cheesemaking Conditions
The tolerance of S. marcescens RO1 to the conditions occurring during cheese manufacture and ripening was examined by keeping the strain in PBS buffer supplemented with NaCl (1 up to 5%) under four different pHs (3.75-6). A cell suspension (McFarland 1) was used in inoculations for each set of conditions (≈106 cfu/mL). The cells were maintained at room temperature for 6 days and the viability of RO1 evaluated by plate counting on 2xTY. Three biological replicates for each condition were tested.
2.8. Experimental Cheese Manufacture and Analysis
Two experimental batches consisting of control and RO1-inoculated cheeses were produced using raw cow’s milk following a blue-cheese manufacturing protocol. To mimic traditional Cabrales manufacture, no lactic acid bacteria (LAB) starter culture was used. Raw milk (20 L) was warmed at 32ºC and then rennet (1x10.000) and P. roqueforti spores (103 cfu/mL) added. An overnight S. marcescens RO1 culture in milk (at 37 ºC with shaking) was used to inoculate (1%) the RO1-inoculated batch. The curd was cut into hazelnut-size grains and, after whey drainage, placed in cylindrical moulds at room temperature (≈21ºC) without pressing. At 24 h the cheeses were unmoulded, covered with coarse salt, and turned over every day for 5 days. They were then placed in a ripening chamber at a controlled 12 ºC and 80% humidity for 30 days.
To enumerate bacterial groups, samples of milk, curd and cheese were aseptically removed and homogenized in a sterile 2% sodium citrate solution in a Colworth Stomacher 400 (Seward Ltd., London, UK) to obtain a 1:10 dilution. Ten-fold dilutions were then prepared in Ringer’s solution (Merck) and plated. Total aerobic mesophilic bacteria, lactococci and lactobacilli were counted on PCA, GM17, and MRS plates, respectively, after incubation at 48 h at 32 ºC. Enterococci were enumerated on Slanetz and Bartley (SB) plates (Merck) after incubation at 42 °C for 48 h. Staphylococci and Enterobacteriaceae were counted, respectively, on Baird Parker (BP) agar (Merck) supplemented with egg yolk tellurite solution (Merck), and on violet red bile dextrose (VRBD) plates (Merck), after incubation at 37 ºC for 24 h. Finally, yeast and moulds were enumerated on YGC plates incubated at 25 ºC for 3-5 days. The red coloration on cheese surfaces was visually examined.
4. Discussion
A considerable percentage of cheeses produced in Europe are discarded due to the presence of pathogenic bacteria of mandatory declaration. The impact of technological defects on the economy of the cheese industry is, however, largely unknown [
18]. Among these technological defects, undesirable colorations (red, pink, brown, purple, etc.), mostly affecting the rind, have long been reported for a variety of cheese types, especially smear-ripened cheeses [
19]. Some strains (of both prokaryotic and eukaryotic organisms) have already been linked to the production of pigmented molecules responsible for defects in cheese [
6,
8,
9,
20]. The identification of the microorganisms responsible for colour defects is of the utmost importance since strategies aimed at eliminating or inhibiting their development, and thus minimizing economic losses, rely on this information.
The complex microbiota of farm-made Cabrales cheese, which includes a great diversity of prokaryotic and eukaryotic organisms [
21], makes it difficult to identify spoilage biotypes, which might be present in smaller numbers than the majority populations. In the present work, culture-based analyses involving media combining different carbon sources, NaCl concentrations, and culture conditions (time and temperature), allowed the isolation - from a curd sample - of an
S. marcescens strain that produced prodigiosin, a cell-associated red pigment [
22].
S. marcescens is a near ubiquitous, rod-shaped Gram-negative bacterium of the family
Yersiniaceae [
23]. It is widespread in farm environments (water, bedding material, bulk tank milk, teat dip, etc.) [
24] and some strains can cause opportunistic infections, including mastitis in both women and dairy cows [
25,
26]. A preliminary screening for
S. marcescens in milk from our region using a chromogenic agar detected about 11% of all members of
Enterobacteriaceae present to belong to this species. None of them, however, produced red colonies on BHI agar, whereas prodigiosin-producing
S. marcescens strains were occasionally recovered from the cheesemilk used in Cabrales manufacture.
In addition to the isolation of
S marcescens RO1 from cheese curd, its production of the red colour defect was supported by the chromatographic analysis of methanol extracts from affected cheeses and RO1 cultures, which showed chromatograms and absorbance profiles compatible with prodigiosin [
15,
16,
17]. Moreover, the sequence analysis of the RO1 genome showed (on its chromosome) the potential to produce this pigment. The RO1 pig gene cluster showed high nucleotide identity (≥99%) and identical genetic structure to that of
S. marcescens ATCC 274 [
14].
Prodigiosin has recently received interest due to its antioxidant activity (which improves immune system), its antimicrobial activity against bacterial, fungal and yeast species [
15,
27,
28], and its antiproliferative effect on cancer cells [
29,
30]. Antimicrobial activity (although low level) against some bacterial strains was demonstrated in agar diffusion tests in the present study, as it was against other members of
Enterobacteriaceae under experimental cheesemaking conditions. The delayed development of
P. roqueforti in the RO1-inoculated batch may also be attributable to the prodigiosin content of the cheese. However, genome analysis of RO1 also revealed its potential to produce klebicin, bacteriocin-28b, microcin-H47, vulnibactin, pyrronazol and other compounds reported to have antimicrobial activity, particularly against Gram-negative bacteria [
15,
31,
32,
33]. Either alone or in combination, these compounds may account for the antimicrobial activity of strain RO1.
Although the experimental manufacturing process did not reproduce traditional Cabrales cheese, the addition of
S. marcescens RO1 to the raw milk confirmed its association with the red colour defect. Differences in cheese manufacturing, ripening conditions and/or interactions between components of the traditional cheese microbiota might have accounted for the colour differences seen between the defect in the experimental cheeses compared to conventional ones. The fact that
S. marcescens RO1 was not detected in the experimental treated cheeses beyond day 7 is consistent with the non-recovery of viable prodigiosin-producing cells in the ripened Cabrales cheeses with colour defect analysed in this study. In addition to the low pH (≈5.0 in Cabrales cheese at day 3 [
11]), other LAB metabolites, such as organic acids, hydrogen peroxide, or bacteriocins [
34], might also be inhibitory to
S. marcescens RO1 in cheese. The need for prodigiosin-producing
S. marcescens to attain high numbers (>10
6 cfu/mL) to produce the red defect, and its susceptibility to manufacturing conditions, suggest the origin of this bacterium to be the cheese milk, and that it grows early during cheese manufacture.
Author Contributions
Conceptualization, writing—original draft preparation, A.B.F. and B.M.; methodology, J.R. and C.L.; software, J.R.; investigation, J.R., C.L., and L.V.; writing—review and editing, A.B.F., B.M., J.R., C.L., and L.V.; supervision, A.B.F. and B.M.; funding acquisition, A.B.F. All authors have read and agreed to the published version of the manuscript.