2.1. Synthesis of Graphite-like Carbon Nitride with a High Specific Surface
Along with photocatalytic applications, carbon nitride has attracted significant attention as a promising carbon support with a high content of surface nitrogen. The conventional synthesis of carbon nitride by melamine carbonization makes it possible to obtain a carbon nanomaterial with a deliberately functionalized surface, which provides many advantages compared to nitrogen free analogs. However, the low specific surface area of g-C
3N
4 has long been a significant limitation both for the development of photocatalytic applications and for the use of g-C
3N
4 as a support for supported catalysts. The first implemented method for improving texture characteristics was the sulfuric acid treatment of g-C
3N
4 [
20] by analogy with the Hummers’ method for graphite [
21]. However, the low manufacturability of this method initiated further research. Methodologies for hard template synthesis during melamine carbonization in the presence of SiO
2, MgO, and melting salts (NaCl-KCl) followed by washing out of the template [
22,
23,
24] were successively studied. Nevertheless, soft-template methodologies attracted the most attention. Among them, carbonization of the melamine:cyanuric acid adduct [
25,
26,
27] is considered as the most technologically advanced and scalable in the future [
14].
Melamine cyanurate is a adduct compound having the composition (M
x:CA
y)
n (
Figure 1), which is poorly soluble in most solvents. The methodology for its synthesis consists in mixing solutions of commercially available melamine and cyanuric acid. Subsequent carbonization of the material at 400–550 °C temperatures results in the decomposition of oxygen-containing blocks of the MCA adduct with the formation of a material similar in composition and structure to the g-C
3N
4 materials obtained by pyrolysis of melamine and other precursors.
However, the solubility of melamine and cyanuric in water, DMSO or other organic solvents is rather low. Specific surface area of the target carbon nitride significantly depends on the morphology of the starting (M:CA)
n, and the smaller crystallite size (<D>) of the adduct provides more developed textural characteristics [
27]. This parameter, in turn, depends on the synthesis methodology. In a series of experiments, the influence of a solvent type and the deposition temperature on the characteristics of the resulting nanosols and the specific surface area of the final carbonized MCA was studied (
Table 1). Herewith, the single-point BET method was used for the screening study of specific surface area of the synthesized samples of carbonized MCA adducts. Nanosols obtained from low concentration solutions of M and CA in water and DMSO were studied using the dynamic light scattering (DLS) method, in which the hydrodynamic particle diameter was determined. As can be seen from the obtained data (
Table 1), there is a certain correlation between the particle size in solution and the specific surface area of the obtained carbon nitride. On
Figure 2 as an example, typical particle size distributions for different solutions are given. In the case of a good sample, a small particle size and a minimum content of large aggregates in solution are observed. With an increase in the particle size and/or an increase in the fraction of large aggregates, the values of the obtained specific surface area of the samples during the synthesis decrease.
An elevated precipitation temperature makes it possible to obtain large amounts of (M:CA)n, which, taking into account the low solubility of the initial reagents, is important for the development of a technological synthesis method. However, it has been shown that an increased precipitation temperature leads to an increase in the MCA average crystallite size and, consequently, to a decrease in the specific surface area of the carbonized product.
The use of dimethyl sulfoxide instead, supposedly provides better solubility, which favorably affects SSA. However, increasing the concentration of melamine and cyanuric acid in DMSO up to the solubility limits also led to the SSA decrease. Also, it was shown that the use of ionic solutions of melamine and cyanuric acid containing, respectively, hydrochloric acid and ammonium hydrate, makes it possible to increase the solubility of the starting compounds. When MCA was precipitated from this solution, <D> values comparable to those of m3 method (
Table 1) were achieved. The subsequent separation of the resulting adduct by centrifugation allows for obtaining a carbonized product with an SSA of 59 m
2/g (carbonization temperature 450°C).
At the next stage of research, using the method developed for m5, the influence of the carbonization temperature (
Table 2,
Figure 3) and M:CA ratio (
Table 1) on the textural characteristics and the yield of the carbonization product was studied. As a result of the investigation, it was shown that despite a significant increase in the specific surface area at an elevated carbonization temperature, there is a significant decrease in the product yield. In this case, a darkening of the carbonized sample from light to dark gray was noted, which is presumably associated with carburization.
According to the SEM data (
Figure 3), an increase in carbonization temperature leads to a significant change in the surface morphology of the MCA. In this case, according to EDX data, oxygen-containing fragments are predominantly decomposed with the formation of a material similar in composition to the carbonization product of pure melamine.
It was shown (
Table 3) that a gradual decrease in the content of cyanuric acid leads to an increase in the yield of the carbonization product up to the values typical for the pyrolysis of pure melamine [
28].
The nitrogen adsorption-desorption isotherms on the samples with M:CA ratio of 1:0 and 0.5:0.5 are given in
Figure 4. One can see that the isotherms are very similar between each other except the fact that the adsorption on the sample with M:CA=0.5:0.5 becomes several times higher than that of the sample with M:CA=1:0. The both isotherms are of type II with hysteresis H3 according to the classification by IUPAC [
29].
This type of isotherms is characteristic for macroporous and non-porous samples. Thus, the adding cyanuric acid does not result in the formation of mesopores. The pore size distribution, calculated by using of the BJH method applied to the desorption branch of isotherms, does not show any mesopores as well (
Figure 5). The maximum of the differential curve dV/dlogD for the sample M:CA=1:0 is about 50 nm, that for the sample M:CA=0.5:0.5 is ca. 70 nm.
In contrast to the well-crystallized g-C
3N
4, MCA-550 materials obtained by (M:CA)
n calcination differ significantly in morphology. According to the data of scanning electron microscopy, a greater disorder and a looser structure of the samples are observed upon passing from g-C
3N
4 to MCA-500 (
Figure 6).
This conclusion also agrees with the X-ray diffraction data (
Figure 7). The diffraction patterns of the g-C
3N
4 and MCA samples show two main reflections at positions 13.2° and 27.3°, which correspond to peaks (100) and (002) in the C
3N
4 structure, respectively. However, the MCA sample is characterized by a more disordered structure, which is explained by larger specific surface area. The most intense reflection (002) refers to the interplanar distances arising from the stacking of graphite-like conjugated triazine aromatic fragments. The determined distance from the magnitude of this reflection is 0.32 nm, which is in good agreement with the data for standard carbon nitride (JCPDS 87–1526). Moreover, wide diffraction peaks for MSA samples in range 22-25° look like diffraction patterns from C
3N
4 nanosheets [
31,
32,
33]. Probably in the case of MSA sample triazine layers are more disordered compared to usual g-C
3N
4 samples.
According to the SAXS data (
Figure 8), all C
3N
4 samples have typical disordering porous structure like usual porous supports without any peculiarities. Furthermore, MCA sample is also characterized by smaller values of structural parameters in comparison with the g-C
3N
4 sample. Thus, for MSA, the value of the correlation length determined from the SAXS data was 38.6 nm, while for the g-C
3N
4 sample, the analogous value was 47.2 nm. The values of specific surface area according to the Porod model were 77 m
2/g for MCA-500 and 29 m
2/g for g-C
3N
4 sample. On the whole, this is in good agreement with the BET data.
Using high-resolution transmission electron microscopy, changes in the morphology of particles of the initial (M:CA)
n and graphite-like carbon nitride obtained on its basis were studied. According to the obtained data on micrographs of the original MCA (
Figure 9a-9b), elongated particles were found (length - 200-400 nm, thickness - 30-50 nm). After heat treatment, these particles are destroyed via opening into sheets consisting of several layers of carbon nitride. (
Figure 9c-9d). According to EDX analysis of studied samples, quantities of C, N and O were equal 50.6±5.9%, 47.6±5.6 and 1.8±0.4% respectively.
2.2. Investigation of the catalytic activity of Pd/Carbon nitride systems in the decahydroquinoline dehydrogenation
Figure 10 shows the reaction scheme for the stepwise dehydrogenation of decahydroquinoline using synthesized palladium-containing catalysts. The reaction takes place with the formation of intermediates – 1,2,3,4-tetrahydroquinoline (4HQc) and 5,6,7,8-tetrahydroquinoline (4HQn). In this case, according to the GC data of the reaction mixtures, the contribution of the route through 4HQn is not significant that agrees with the previously obtained data for Pd/γ-Al
2O
3 catalysts [
5]. This is due to the significantly higher dehydrogenation rate of the nitrogen-containing quinoline ring (ΔG
f = 49.6 kJ/mol, according to the calculated data [
5]), as compared to the carbon ring (64.5).
As the main parameter for evaluating the catalytic activity of the Pd/g-C3N4 samples under study and the Pd/C reference catalyst, we used the yield of hydrogen from the theoretically possible value for 1 hour of reaction. The chromatograms of the reaction mixtures showed tetraglyme (solvent), decahydroquinoline (initial substrate) and dehydrogenation products, with insignificant (<1 mol.%) admixture of 1,2,3,4-tetrahydroquinoline. It should be noted that for all catalytic tests using carbon supports (g-C3N4, MCA, C), no by-products of decahydroquinoline decomposition, as well as products of substitution of the N-heterocycle by alkyl fragments, were detected on the chromatograms of the reaction mixtures. In turn, when Pd/γ-Al2O3 was used, the content of N-methyl- and N-ethyl-1,2,3,4-tetrahydroquinolines was noted in the reaction mixtures (less than 0.5 mol % in total). This is presumably related to the process of alkylation of the N-heterocycle by the decomposition products of the reaction solvent (tetraglyme), which occurs on the alumina acid sites.
It has been shown that the use of wet impregnation technique (wi,
Table 4) generally results in less efficient catalysts for 10HQ dehydrogenation. Although the catalysts comparable in activity (ai-1%Pd/g-C
3N
4 ~ wi-1%Pd/g-C
3N
4) were obtained using standard low-surface g-C
3N
4, the ai-1%Pd/MCA-500 catalyst is significantly superior in activity wi-1%Pd/ISA-500. Presumably, in the case of the exfoliated support g-C
3N
4, wet impregnation does not allow one to obtain catalysts with a high dispersion of the supported metal. The hydrogen yield when using ai-1%Pd/MCA-500 (M:CA=1) significantly exceeds the similar parameter for 1%Pd/MCA-500 samples with a large M:CA ratio, which is, probably, due to the lower disorder of the exfoliated layers of carbon nitride.
According to high-resolution electron microscopy data, the ai-1%Pd/MCA-500 catalyst contains Pd nanoparticles with sizes from 0.5 to 4 nm. The presence of single palladium atoms fixed on the surface can also be seen in the TEM images. In this case, individual palladium atoms were not used in the construction of the particle size histogram due to the low contrast. The average particle size of palladium was 1.6±0.6 nm. It is interesting to note that, according to the data of CO chemisorption, the dispersity of Pd supported on carbon nitride does not exceed 30% (
Table 4). Such dispersion in terms of CO chemisorption should correspond to much larger metal particles with sizes of ≈4 nm [
34]. At the same time, it was shown in that CO is not effective adsorbed onto very small clusters and individual palladium atoms, which leads to an underestimation of the dispersion of supported palladium according to CO chemisorption data [
35]. Therefore such discrepancy between different methods is only confirm formation of extra small Pd nanoparticles, clusters and single atoms on carbon nitride support.
Figure 11.
HRTEM images of 1%Pd/MCA-500.
Figure 11.
HRTEM images of 1%Pd/MCA-500.
Table 4.
Catalytic activity of Pd-containing catalysts in dehydrogenation of decahydroquinoline.
Table 4.
Catalytic activity of Pd-containing catalysts in dehydrogenation of decahydroquinoline.
Catalyst |
Impregnation Method |
M:CA Ratio (mol:mol) |
DCO, % |
YH2, % |
g-C3N4 or MCA -550 |
- |
- |
- |
0 |
1%Pd/g-C3N4
|
wi |
1:0 |
17 |
45 |
1%Pd/g-C3N4
|
ai |
1:0 |
18 |
43 |
1%Pd/MCA -500 |
wi |
(1:1) |
20 |
58 |
1%Pd/MCA -500 |
ai |
(1:1) |
30 |
94 |
1%Pd/ MCA -400 |
ai |
(1:1) |
-** |
12 |
1%PdMCA -500 |
ai |
(0.67:0.33) |
22 |
71 |
1%Pd/MCA -500 |
ai |
(0.9:0.1) |
20 |
50 |
1%Pd/C |
-* |
- |
41 |
78 |