Porcine reproductive and respiratory syndrome virus (PRRSV) belongs to the family Arteriviridae and is a single-stranded forward RNA virus with an envelope [
1]. PRRSV contains at least 10 open reading frames (ORF) [
3,
4,
5,
6], of which ORFs 1a and 1b can translate non-structural proteins) [
7,
8,
9], and ORF2-7 can translate viral structural proteins) [
10,
11]. Translation of ORF1a yields the pp1a polyprotein. ORF1b is expressed through a ribosomal frame shift, leading to the formation of a large pp1ab polyprotein [
7,
8,
9]. The pp1a and pp1ab polyproteins are processed by viral proteases to release 14 non-structural proteins, which include four proteases (NSP1α, NSP1β, NSP2 and NSP4), the RNA-dependent RNA polymerase (NSP9), a helicase (NSP10) and an endonuclease (NSP11)[
7,
8,
9]. ORFs 2-5 encode glycosylated membrane proteins GP2-GP5, ORF6 encodes a non-glycosylated membrane protein (M), and ORF7 encodes the nucleocapsid (N) protein [
10,
11]. ORF2b is enclosed fully within ORF2 and encodes the small, non-glycosylated E or 2b protein [
4]. PRRSV emerged in Europe and in the US in the early 1990s and has since become a problem to the swine industry worldwide [
12,
13,
14]. PRRSV is divided into two major genotypes, genotype 1 (European type, EU-type) and genotype 2 (North American type, NA-type) [
15]. These two genotypes share only approximately 70% nucleotide sequence identity [
16,
17]. PRRSV causes a persistent and severe diseases that are characterized by severe reproductive failure in sows and respiratory disease in young pigs as well as weight loss and poor growth [
18,
19,
20,
21,
22]. Other signs such as fever, blue ear, weight loss, poor growth, diarrhea, stillbirth, dyspnoea, and pneumonia could be observed as well. In late pregnancy, sows have clinical symptoms such as abortion, stillbirth, and mummified fetuses. [
18,
19,
20,
21]. The mortality rate of infected piglets is extremely high, causing serious economic losses to the global pig industry [
20,
21]. The PRRSV was diagnosed in Illinois, USA in 1987 [
22], and the invasion of PRRSV was confirmed in Taiwan in 1993 [
23]. The current PRRSV strains in the fields in Taiwan belong to the North American type [
24].
The baculovirus expression system was established by Smith and Summer in 1983 [
25] and this system has potential as a system for producing vaccines. The baculovirus gene has a strong promoter, which can produce a large amount of exogenous proteins and can carry out protein processing and modification, such as glycosylation and phosphorylation, so as to make the protein folding more correct. Thus, the baculovirus expression system is used to produce the recombinant protein that is closer to the original protein in antigenicity, immunity and biological activity. Baculovirus does not infect humans and is safe to operate. It has been used as vaccine vectors, RNA interference mediators, gene delivery vectors, and gene therapy [
26,
27,
28,
29,
30]. The high lethality and widespread distribution of porcine reproductive and respiratory syndrome indicate the importance of PRRSV vaccination. According to previous studies, GP2, GP3, GP4, GP5 and M proteins are structural proteins of PRRSV, which are related to virus infection and cell entry, and can induce neutralizing antibodies to fight the virus [
31,
32,
33,
34,
35,
36,
37]. Additionally, it has been investigated that GP3, GP4, and GP5 of PRRSV offer important antigenic properties for inducing neutralizing antibodies [
32,
33,
34,
35,
36,
37]. Therefore, this study was designed to construct novel baculovirus surface display vectors with multiple expression cassettes to increase expression levels of viral proteins and simultaneously express multiple viral proteins of PRSSV. In this work, two recombinant baculoviruses BacDual 4Display(BacDD)-2GP2-2GP4 (with 2 sets of GP2 and 2 sets of GP4) and BacDD-4GP5 (with 4 sets of GP5) were constructed for preparation of subunit vaccines of PRRSV. To test different combinations of protein co-expression levels and its immunogenicity, another two recombinant baculoviruses BacDD-GP2-GP3-2GP4 and BacDD-2GP5-2M were further created. This study also tested the optimum conditions for expressing PRRSV proteins by the novel baculovirus surface display vectors. The yield of recombinant proteins was analyzed under different infection days, different MOIs, different cell numbers and different serum concentrations of recombinant baculovirus. Our results revealed that high levels of PRRSV proteins-specific ELISA titters, neutralizing antibodies, IFN-γ, and IL-4 were elicited in SPF pigs immunized by the developed PRRSV subunit vaccine.