3.1. Screening for biodegradable carriers as cultivation surface for phototrophic biofilms
The production of biomass and biotechnological valuable products as well as the waste after the downstream process can be made more sustainable using biodegradable carriers as cultivation surfaces. Therefore, different carriers were tested including (i) corn stalk (waste), (ii)
L. cylindrica, and (iii) zeolite. On the corn stalk, cyanobacteria grew exclusively on the flask wall and faded after a few days (see Table 1). No growth could be detected on the corn stalk. Since cyanobacteria do not grow axenically [
20], the sugar contained in the growth bodies probably favors the growth of an unknown contaminant that overgrew the cyanobacteria. After 14 days of cultivation of
N. muscorum 1453-12a with zeolite, 89.08 ± 7.00% of the cells were in the supernatant, while the rest grew immobilized on the flask wall (see Figure 1 and Table 2). In contrast, Filippidis et al. [
21] demonstrated a decrease of cyanobacteria in seawater by 74.93% for filamentous and 50.94% for colonial strains by the addition of zeolite. They were also able to demonstrate the accumulation of cyanobacteria in the pores of the zeolite by scanning electron microscopy. Filippidis et al. used zeolite with a particle size of <0.5 mm, while in these experiments a larger particle size of 1–2.5 mm was used, which should provide a higher growth surface on the outer surface of the particles. During cultivation in the Erlenmeyer flask, the cells were probably transported to the top of the flask wall by the heavy zeolite particles during shaking, where they grew immobilized. In the experiments of Filippidis et al. [
21], the zeolite was merely added to seawater without agitating the water.
Table 1.
Summarized results of cultivation of N. muscorum 1453-12a in Erlenmeyer flasks with various carriers. Cultivation parameters: 100 mL shaking flasks, 25 mL BG11-medium, 1 g L. cylindrica, 6 g zeolite, 6 g 3D-printed Luffa, 30 °C, 100 µmolPhotons m−2s−1, n = 3.
Table 1.
Summarized results of cultivation of N. muscorum 1453-12a in Erlenmeyer flasks with various carriers. Cultivation parameters: 100 mL shaking flasks, 25 mL BG11-medium, 1 g L. cylindrica, 6 g zeolite, 6 g 3D-printed Luffa, 30 °C, 100 µmolPhotons m−2s−1, n = 3.
Carrier |
Picture of Erlenmeyer Flask Filled with the Carrier before Cultivation |
Picture of Erlenmeyer Flask Filled with the Carrier after Cultivation |
Growth |
Notes |
|
This probably makes it more possible for cells to diffuse into the particles. On
L. cylindrica, 97 ± 4% of the cells grew immobilized (see Figure 1 and Table 1) which can probably be attributed to the structure of
L. cylindrica. In-na et al. [
22] used
L. cylindrica as a 3D scaffold to form a natural biocomposite by immobilization of cyanobacteria for CO
2 fixation. Other studies immobilized microalgae and fungi on Luffa plants in wastewater treatment due to good immobilization quotes caused by the natural high surface of
L. cylindrica [
23,
24]. However, it must be said that none of these studies investigated the growth of cyanobacteria or the impact of
L. cylindrica on the composition and product formation of cyanobacteria.
Figure 1.
Proportion of CDW on the surface, flask wall, and supernatant to total CWW of N. muscorum 1453-12a with Luffa (=Luffa cylindrica), zeolite, and 3D-printed Luffa. Cultivation parameters: 100 mL shaking flasks, 25 mL BG11-medium, 1 g L. cylindrica, 6 g zeolite,6 g 3D-printed Luffa, 30 °C, 120 rpm, 140 µmolPhotons m−2s−1, n = 3.
Figure 1.
Proportion of CDW on the surface, flask wall, and supernatant to total CWW of N. muscorum 1453-12a with Luffa (=Luffa cylindrica), zeolite, and 3D-printed Luffa. Cultivation parameters: 100 mL shaking flasks, 25 mL BG11-medium, 1 g L. cylindrica, 6 g zeolite,6 g 3D-printed Luffa, 30 °C, 120 rpm, 140 µmolPhotons m−2s−1, n = 3.
It is composed of rough fibers [207] that together form growth bodies with a high porosity of about 79–93% with a high specific pore volume of 21–29 cm
3 g
−1 [
25]. These properties make the sponge act as a kind of sieve. By shaking the Erlenmeyer flasks, the cells probably became entangled in the pores of the
L. cylindrica and stuck to it. To investigate exactly this influence, an artificial
L. cylindrica with the same structure was 3D-printed from plastic, and the growth of
N. muscorum 1453-12a was investigated as with the
L. cylindrica carriers by using 5 pieces of 3D-printed Luffa (6 g). However, on the 3D-printed Luffa, 88 ± 13% of the cells were recovered in the supernatant (see Figure 1 and Table 1). This means that the cells were not only filtered out of the medium during cultivation on the natural
L. cylindrica, but that active and natural immobilization took place. Cell adhesion of bacteria depends on hydrophobicity [
26], which in turn depends on surface roughness.
L. cylindrica has a moderately hydrophilic surface [
27]. Hydrophilic properties were established for
N. muscorum 1453-12a (corresponding to
N. muscorum BB 90.3) after surface-associated cultivation in air and underwater [
28], which explains the high immobilization rate on
L. cylindrica. Additionally, a high surface roughness favors the adhesion of biofilms [
29]. The lower surface roughness of the 3D-printed Luffa could be a reason for the poor attachment of cells to the surface, as it plays a crucial role, especially during the initial recruitment phase of biofilms. In future work, cultivations on wood-printed Luffa will take place to test the influence of the material on the immobilization of cyanobacteria.
In summary, it was shown that L. cylindrica is ideally suited for immobilized cultivation of N. muscorum 1453-12a.
3.1.1. Influence of Luffa cylindrica on the growth of various Cyanobacteria
Higher biomass productivity was observed for two strains, whereby
A. cylindrica showed 1.23 times and
N. muscorum 1453-12a 1.77 times higher growth rates compared to submerged cultivation.
N. muscorum 1453-12b showed similar growth rates (see Figure 2A). This higher productivity compared to the cultivation without carrier could be attributed to the fact that 99% of bacteria grow in their natural form as biofilm [
30] and thus like to attach to surfaces.
Figure 2.
Biomass production and EPS content of three different cyanobacteria cultivated for 14 days with and without Luffa cylindrica. CD = Cell Dry Weight. EPS = Extracellular Polymeric Substances. Cultivation parameters: 250 mL Erlenmeyer flasks, 50 mL BG11-medium, 20 g L. cylindrica, 30 °C, 120 rpm, 140 µmolPhotons m−2s−1, n = 3.
Figure 2.
Biomass production and EPS content of three different cyanobacteria cultivated for 14 days with and without Luffa cylindrica. CD = Cell Dry Weight. EPS = Extracellular Polymeric Substances. Cultivation parameters: 250 mL Erlenmeyer flasks, 50 mL BG11-medium, 20 g L. cylindrica, 30 °C, 120 rpm, 140 µmolPhotons m−2s−1, n = 3.
Also, many especially terrestrial cyanobacterial strains show enhanced growth when they are cultivated surface-associated compared to classical submerge cultivation in closed tubular systems for example [
6]. Additionally, EPS contents were higher for all strains (
A. cylindrica 1.75fold;
N. muscorum 1453-12a 1.36fold and
N. muscorum 1453-12b 1.4fold) when cyanobacteria were cultivated with
L. cylindrica. This can have several reasons. One reason may be the immobilized growth. Here, Ekelhof and Melkonian [
31] showed that
Netrium digitu produced more EPS in the porous substrate reactor (i.e., immobilized) compared to submerged cultivation. Another reason could be increased nutrient availability due to substances released by
L. cylindrica, which are then stored in the EPS [
32]. Furthermore, It was shown for
N. muscorum 1453-12b that 95 ± 5% of the cells were immobilized on
L. cylindrica which is consistent with the results for
N. muscorum 1453-12a. Although
L. cylindrica causes relatively low light loss due to its high porosity of approximately 79-93%, this depends on the shape and volume of the
L. cylindrica used for cultivation. Phycobiliproteins as well as pigment composition were investigated but no difference between both cultivation set-ups could be observed.
However, it could be shown, that biomass productivity can be improved when different cyanobacteria are cultivated with L. cylindrica. To find possible reasons for the better growth with loofah besides immobilization, potential growth-promoting substances from L. cylindrica were investigated in the next step.
3.2. Growth-promoting substances released by Luffa cylindrica
In the first step, the composition of the
L. cylindrica used was determined according to the NREL method [
33]. It consists of 14.89 ± 0.53 hemicellulose, 53.09 ± 1.75 cellulose, 9.70 ± 0.38 acid-insoluble lignin (AIL), 12.69 ± 0.42 acid-soluble lignin (ASL) and 0.35 ± 0.07 ash. These values match those described in the literature for
L. cylindrica with hemicellulose (14–30%), cellulose (57–74%), lignin (1–20%) and ash (0.3–0.5%) [
34,
35]. Some cyanobacterial species can produce laccases that correlate with biomass formation. Laccase activities of up to 60 U ml
−1 are described in the literature for
Arthrospira platensis, but other species like for example
Nostoc, Synechocystis, and
Lyngbya strains show high productivities of laccase activity [
36]. Future work should investigate whether the strains used in this work are also capable of producing laccases. If the strains used were able to produce laccases and thus degrade lignin, mixotrophic growth could explain the higher growth rates. In these experiments, the sugar concentration in the culture supernatant was determined and no sugars could be detected. However, released sugars might have been metabolized immediately by the cyanobacteria. To investigate whether the
L. cylindrica releases growth-promoting substances into the medium, 20 g of ground
L. cylindrica was soaked in distilled water for 24 hours, and then the supernatant was analysed for anions, cations, and sugars (see Table 2). It could be shown that no sugars were present in the supernatant. However, nutrients important for the growth of cyanobacteria such as nitrate, chloride, phosphate, and sulfate were present.
N. muscorum 1453-12b showed enhanced growth in the growth phase when cultivated in the BG11 medium with Luffa extract compared to reference cultivation with BG11 (see Figure 3A). This could be attributed to the release of growth-promoting substances from
L. cylindrica (see Table 2).
Table 2.
Ion concentrations of distilled water and 50 mL distilled water with 20 g soaked Luffa cylindrica measured with ion exchange chromatography and sugar concentration measured with HPLC.
Table 2.
Ion concentrations of distilled water and 50 mL distilled water with 20 g soaked Luffa cylindrica measured with ion exchange chromatography and sugar concentration measured with HPLC.
Anions/Cations |
The concentration of Ions in distilled water soaked with 20 g L. cylindrica [mg/L] |
The concentration of Ions in distilled water [mg/L] |
Nitrate |
4.36 ± 3.93 |
1.84 ± 1.60 |
Nitrite |
0.91 ± 0.29 |
0.65 ± 0.02 |
Chloride |
4.31 ± 1.23 |
0.61 ± 0.01 |
Phosphate |
13.22 ± 9.92 |
0 |
Sulfate |
10.51 ± 3.34 |
3.06 ± 0.02 |
Sugar |
0 |
0 |
In this regard, the stationary phase was reached earlier when cultivated with Luffa extract than without, whereby the same biomass concentrations (~1.2 g L
−1) were reached at the end (see Figure 3A). The power input in 250 mL Erlenmeyer flasks filled with 50 mL medium and a shaking frequency of 120 rpm (eccentricity 1.5 cm) is almost zero [
37]. Accordingly, the gas exchange takes place only by diffusion at the surface. Oxygen limitations in cultivations of heterotrophic microorganisms in Erlenmeyer flasks have been described several times [
38,
39]. It is assumed that from a biomass concentration of 1.2 g L, the CO
2 input into the system is no longer sufficient, resulting in the limitation of photosynthesis and, consequently, of growth. None of the specific nutrients were completely depleted at this time, which is also reflected in equal EPS contents in both cultivations (see Figure 3C). Only phosphate was completely depleted in the cultivation without Luffa extract after 14 days (see Figure 3D). was completely depleted. It can be assumed that higher differences in the cultivation with and without loofah extract with sufficient CO
2 supply. supply can be determined.
Figure 3.
Impact of 40 g soaked Luffa cylindrica in 50 mL BG-11 on Nostoc muscorum 1453-12b compared to standard cultivation with BG-11. (A) = Cell dry weight (CDW). (B) = C-phycocyanin content. (C) = Extracellular polymeric substances (EPS). * Data are missing. (D) = Phosphate concentration over cultivation time. Cultivation parameter: 250 mL shaking flasks, 50 mL BG-11/50 mL BG11 soaked with 20 g L. cylindrica, 24 °C, cultivation time 14 days, continuous lighting at light intensity 140 µmolPhotons m−2s−1, No Day-Night-Rhythm, 120 rpm, n = 3.
Figure 3.
Impact of 40 g soaked Luffa cylindrica in 50 mL BG-11 on Nostoc muscorum 1453-12b compared to standard cultivation with BG-11. (A) = Cell dry weight (CDW). (B) = C-phycocyanin content. (C) = Extracellular polymeric substances (EPS). * Data are missing. (D) = Phosphate concentration over cultivation time. Cultivation parameter: 250 mL shaking flasks, 50 mL BG-11/50 mL BG11 soaked with 20 g L. cylindrica, 24 °C, cultivation time 14 days, continuous lighting at light intensity 140 µmolPhotons m−2s−1, No Day-Night-Rhythm, 120 rpm, n = 3.
The concentration of phycoerythrin, and allophycocyanin as well as the pigments chlorophyll a, and carotenoids were identical in both cultivations. Only in the cultivation with Luffa extract higher C-phycocyanin concentrations were obtained (see Figure 3B). This is because C-phycocyanin functions, among other things, as a nitrogen storage [
40]. Due to the higher availability of nitrate, more C-phycocyanin was formed, which in turn improved photosynthetic performance and thus led to higher growth rates. Therefore, nitrate concentration decreased more rapidly over the cultivation period when
N. muscorum 1453-12b was cultivated with Luffa extract than without Luffa extract (data not shown). A further increase in growth by decreasing the
L. cylindrica concentration from 40 to 20 g to produce the Luffa extract could not be detected.
It has been shown that the enhanced growth of cyanobacteria by the presence of L. cylindrica is due to the release of nutrients by L. cylindrica into the medium.