1. Introduction
Heusler alloys, characterized by their typical X
2YZ (full-Heusler) or XYZ (half-Heusler) compositions, represent a category of multifunctional materials [
1,
2,
3,
4,
5]. Extensive research has been devoted to investigating the properties of Heusler alloys due to their diverse range of properties, such as the shape memory effect, substantial magnetic field-induced strain (MFIS), half metallic behavior, giant magnetocaloric effect (MCE), and exchange bias [
3,
4,
5,
6,
7,
8,
9]. Heusler alloys are suitable for a variety of applications owing to their characteristics, especially in the fields of magnetic cooling, actuators, and energy harvesting [
10,
11,
12]. Numerous bulk Heusler alloys have been successfully synthesized over time, and extensive study has been done on their structural and physical characteristics.
Arc melting, followed by additional thermal treatment, is the main technique used for producing Heusler alloys [
2,
3,
10]. This method makes it possible to produce Heusler alloys in bulk form. However, miniaturization has been investigated as an alternative approach to improve the aforementioned characteristics of Heusler alloys [
10]. The performance of Heusler alloys can be improved noticeably by minimizing the dimensions of the alloys. For instance, in the context of magnetic cooling applications, the surface-to-volume ratio can be enhanced to significantly improve the heat-exchange rate by using low-dimensional Heusler alloys.
In recent years, growing attention has been paid to the synthesis and investigation of different families of Heusler alloys with reduced dimensions, such as thin micro/nanowires, ribbons, nanoparticles and thin films [
13,
14,
15]. However, the inherent brittleness of Heusler compounds, including Co, Fe and Ni-based full-Heusler alloys, poses a challenge for their fabrication using conventional metallurgical techniques. Consequently, significant efforts have been directed towards the development of novel fabrication methods for producing Heusler alloys in different physical forms for a specified application. These endeavors aim to overcome the limitations imposed by brittleness and explore the potential of low-dimensional Heusler alloys. Additionally, the preparation of composites incorporating Heusler alloys has emerged as a promising approach to address the aforementioned brittleness issue, becoming a topic of considerable interest in the development of this family of functional materials [
3,
10].
Rapid melt quenching has been recognized by scientists since the 1960s as a commonly used method for producing innovative materials with a variety of morphological characteristics, including amorphous or crystalline (micro-/nanocrystalline) structures, as well as metastable phases with reduced dimensions [
16,
17]. Using this technology, it is possible to obtain alloys with specified chemical compositions using rapid solidification, obtaining materials with more effective mechanical, magnetic, and corrosion properties [
18,
19,
20]. Rapid melt quenching techniques have been developed for producing ribbons, wires, flakes, microwires, composite microwires, and other materials. The chosen alloy's phase diagram, the quenching conditions, and the geometry of the prepared materials are only a few of the specific fabrication features that are critical in determining the final structure of the materials that are produced.
As previously mentioned, crystalline rapidly quenched materials generally exhibit inferior mechanical properties compared to their amorphous counterparts [
20]. However, other properties relevant to various applications, such as enhanced corrosion resistance and biocompatibility, are desirable [
21]. Furthermore, the miniaturization of rapidly quenched materials has emerged as a challenge for numerous applications. Consequently, the development of preparation methods capable of meeting these expectations has garnered significant attention in recent years.
One particularly promising technology aiming the miniaturization of rapidly quenched materials while simultaneously improving magnetic, corrosion, and mechanical properties is the Taylor-Ulitovsky technique [
22]. This technique enables the fabrication of thin metallic microwires (typically ranging from 0.02 to 100 μm in diameter) coated with a layer of glass [
23,
24,
25,
26,
27,
28,
29,
30]. The resulting thin glass-coated microwires, with either amorphous or nanocrystalline structures, can exhibit excellent magnetic softness. Additionally, the thin glass coating imparts new functionalities, including enhanced mechanical and corrosion properties, favourable adhesion with polymeric matrices, and biocompatibility [
31,
32,
33]. In this regard, a few successful endeavors have been made to fabricate wires using either the in-rotating water technique [
30] or glass-coated microwires employing the Taylor-Ulitovsky technique from Heusler alloys [
33,
34,
35,
36,
37,
38,
39,
40,
41]. These advances represent a significant progress in the preparation of Heusler alloys in low-dimensional forms and have opened up opportunities for further exploration.
One of the peculiarities of the Taylor-Ulitovsky technique is that it allows preparation of metallic microwires coated with insulating glass by simultaneous rapid solidification from the melt. This manufacturing method is intrinsically linked with internal stresses arising from the difference in the thermal expansion coefficients of glass coating and metallic alloys, which is the main source of internal stresses [
18,
42,
43,
44]. Moreover, the internal stresses magnitude, σ
i, correlates with the aspect ratio,
ρ, between the metallic nucleus diameter, d
metal, and total diameter, D
total. In this way, the σ
i can be modified by changing the
ρ –ratio [
42,
44].
In this study, we present an endeavor to produce a set of glass-coated microwires based on the X
2ZY composition. These microwires were designed with a fixed aspect ratio and a high Curie temperature exceeding 900 K. The objective was to examine the impact of the uniform internal stress induced by the glass layer coating on the magnetic and structure behavior of the samples, utilizing the Taylor-Ulitovsky process. The selection of this fabrication method was driven by the intriguing magneto-structural characteristics exhibited by glass-coated microwires derived from Heusler alloys, along with the advantageous functional properties associated with such microwires. We chose a series of Heusler alloys, i.e., Ni
2FeSi, Co
2FeSi and Co
2MnSi, with high Curie temperature, which have a significant contribution in advanced spintronic applications due to their unique physical, electronic and magnetic properties [
2,
12,
14,
17]. Strong dependence of the magnetic and structure properties of X
2YZ-based glass-coated microwires with fixed geometrical aspect ratio is observed and reveals the sensitivity of the internal stress on the microstructure ordering and the chemical composition of the metallic nuclei of X
2YZ-based glass-coated microwires.
2. Materials and Methods
The experimental condition for preparation Ni
2FeSi, Co
2FeSi and Co
2MnSi in bulk and glass-coating microwires is described in detail in our previous works [
12,
14,
17]. The key point and the objective of the current study is to dress the samples with fix aspect ratio, to investigate the effect of the stress of covering glass layer on different series of X
2YZ-full Heusler -based glass-coated microwires. The following procedures are used to prepare Ni
2FeSi, Co
2FeSi and Co
2MnSi alloys by arc melting. The precursor elements for the Ni
2FeSi, Co
2FeSi and Co
2MnSi alloys are weighed to fit with the nominal ratio (X)2:(Y)1:(Z)1) and deposited in a graphite crucible, containing Ni (99.99%), Co (99.99%), Fe (99.9%), Mn (99.99%), and Si (99.99%). The ingots of Ni
2FeSi, Co
2FeSi and Co
2MnSi alloys (ingot) were created by combining the ingredients. For all alloys the melting process was repeated five times to make the alloys homogenous. The chemical compositions and the nominal ratio of the X
2YZ alloys were tested before proceeding to the glass-covering process. By using the Taylor-Ulitovsky technique we can obtain a wide range of Heusler -based glass-coated microwires with proper dimensions and length depending on the application and the purpose of the investigations [
37,
41,
42,
43,
44,
45,
46,
47,
48]. Controlling of the casting process rate of the melting ingot, i.e., Ni
2FeSi, Co
2FeSi and Co
2MnSi is able us to obtain glass-coating microwires with fixed nuclei diameter and well controlling the thickness of the covering glass layer. Thus, fixed aspect ratio is easily obtained in the current alloys. After preparation of the Ni
2FeSi-MWs, Co
2FeSi-MWs and Co
2MnSi-MWs we estimated the geometrical parameters d
metal (µm), D
total (µm) then the aspect ratio (
ρ = d
metal/ D
total) by using the optical microscope and Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray (EDX) (JEOL-6610LV, JEOL Ltd., Tokyo, Japan) to determine the aspect ρ -ratio of Ni
2FeSi-MWs, Co
2FeSi-MWs and Co
2MnSi-MWs samples and its related nominal chemical composition (See
Table 1). After confirming the nominal ratio and the chemical compositions of Ni
2FeSi-MWs, Co
2FeSi-MWs and Co
2MnSi-MWs the microstructure analysis was performed at room temperature by using X-ray diffraction (XRD) BRUKER (D8 Advance, Bruker AXS GmbH, Karlsruhe, Germany). The magnetic characterizations were performed as follow: first we have measured the hysteresis (M-H) loops at room temperature by applied magnetic field parallel and perpendicular to the metallic nuclei axis of Ni
2FeSi-MWs, Co
2FeSi-MWs and Co
2MnSi-MWs samples to checked the magnetic anisotropy and confirmation the easy axis of the magnetization. Then we checked the magnetic behavior of the samples in a wide range of temperature (5-400 K) by measuring the M-H-loops parallel to the wire’s axis, i.e., easy magnetization axis. Finally, the thermal magnetization curves i.e., field cooling (FC) and field heating (FH) magnetizations curves at applied low external magnetic field to check the irreversibility behavior or magnetic phase transition in Ni
2FeSi-MWs, Co
2FeSi-MWs and Co
2MnSi-MWs. All magnetization curves were measured using a PPMS (Physical Property Magnetic System, Quantum Design Inc., San Diego, CA) vibrating-sample magnetometer.
Author Contributions
Conceptualization, M.S. and A.Z.; methodology, V.Z.; validation, M.S., V.Z. and A.Z.; formal analysis, M.S.; investigation, M.S. and A.Z.; resources, V.Z. and A.Z.; data curation, M.I.; writing—original draft preparation, M.S. and A.Z.; writing—review and editing, M.S. and A.Z.; visualization, M.S. and M.I.; supervision, V.Z and A.Z.; project administration, V.Z. and A.Z.; funding acquisition, V.Z. and A.Z. All authors have read and agreed to the published version of the manuscript.