2.1. Effect of electrolyte pH on HER kinetics
The influence of electrolyte pH on the rate of HER was overlooked due to experimental limitations in assessing rapid kinetics in acidic media. Nevertheless, it's now evident that pH strongly affects HER, particularly on highly active metals. For instance, when moving from pH = 0 to pH = 13, the HER activities of Pt, Ir, and Pd drop by factors of 210, 120, and 90, respectively [
34,
71]. On the other hand, non-PGM electrodes, such as Au, Ni, or Cu, experience a lesser impact, with a 10-fold reduction in HER activity [
12,
14,
71]. Additional studies conducted in neutral solutions have shown that the decrease in activity directly correlates with the pH level [
72]. Experimental findings show that the HER activity of various electrocatalysts progressively declines with the rise in pH [
41]. A significant decrease in HER activity for Pt(111), Au(111), and polycrystalline Ir (Ir
pc) was observed with increasing pH (pH = 1 to 13) [
73]. Au(111) displayed higher overpotentials than Pt(111) and Ir
pc at the same current density in acidic pH, attributed to the mass transport of reactive H
3O
+ species regulating the HER [
40]. However, above pH = 5 and certain potentials, metal polarization curves became pH-independent, suggesting H
2O to H
2 transformation dominated HER currents. Thus, the main difference between the HER in alkaline and acidic media is that the HER in alkaline solutions is limited by a sluggish water dissociation step (Equation (6)) [
41].
Examining the impact of surface-dependent kinetic rates is another way to investigate how pH of the electrolyte affects the HER. In particular, while the activity of Pt low-index single crystal surfaces varies only slightly in acidic media, it varies significantly in alkaline solutions [
30,
35,
74]. According to Danilović
et al. [
75], the highly defected Pt(110) exhibits higher activity compared to the relatively “perfect” Pt(111). Moreover, the variation in activity is explained by the fact that the adsorption of hydroxyl and H
UPD species is influenced by the structure of the crystal surface, which ultimately impacts the formation of the electroactive intermediate, H
OPD [
36]. For a more thorough understanding of the HER's structure-activity relationship, Marković
et al. [
73] have conducted a comparative study between the HER activity of Pt(111) and Pt(111) decorated by electrochemically deposited Pt islands (Pt-islands/Pt(111)). In alkaline media, the Pt-islands/Pt(111) surface exhibited 5 to 6 times higher HER activity compared to the pristine Pt(111), while in acidic media, the enhancement was only around 1.5 times. The pH effect shows that low-coordinated single-crystal Pt atoms play a crucial role in increasing the rate of the HER in alkaline solutions, promoting the dissociative adsorption of water [
73].
In the current literature, several prevailing hypotheses explain why HER kinetics are slower in alkaline solutions than in acidic ones.
- (i)
The HBE is pH-dependent [
14,
72,
76]. This concept has helped to explain numerous experimental findings, even though some inconsistencies still exist [
72,
76,
77]. For illustration, if the HBE were to increase, it would account for the positive potential shift of H
UPD on PGM-electrodes when they change from an acidic to an alkaline electrolyte. Nevertheless, despite demonstrating considerably lower HER activity in alkaline electrolytes than in acidic ones, the Pt(111) surface remains largely unaffected by this shift caused by the H
UPD [
71,
78,
79]. Furthermore, if there were a universal increase in the HBE with pH, it would enhance the HER electrocatalytic activity of metals that weakly bind hydrogen (such as Au). However, this contradicts the experimental observations [
71].
- (ii)
The proton donor (H
3O
+ or H
2O) is pH dependent [
41]. In other words, the proton donor can switch from H
3O
+ in an acidic environment to H
2O in an alkaline environment.
- (iii)
At the electrode|electrolyte interface, there is a pH-dependent water reorganization energy. According to Koper
et al. [
80], the water-reorganization energy related to proton-electron transfer would be higher because interfacial fields are stronger in an alkaline environment. Rossmeisl et al. [
81] initiated an attempt to address pH in density functional theory (DFT) calculation and applying the scheme to Pt(111)|electrolyte(water) interface as an example, they have observed that the adsorbate coverage and water orientation were affected by pH [
81]. Recent studies by Rossmeisl
et al. have associated the reduction in HER activity at high pH with changes in the configurational entropy of the proton as it crosses the outer Helmholtz plane [
82]. Cheng et al. [
83] carried out full solvent Quantum Mechanics Molecular Dynamics (QMMD) simulations to explicitly simulate the water/Pt(100) interface at applied voltage (U) from +0.29 V to -0.46 V, which is equivalent to pH from 0.2 to 12.8 at U = 0.3 V (RHE). The study deduced that the pH-dependent HBE on the noble metal is mostly caused by changes in water adsorption. They discovered that the electrode exhibited a tendency to repel water as the applied voltage was made more negative, which in turn boosted the hydrogen binding.
The HER mechanism in neutral solutions is proposed to be similar to that of the alkaline media, proceeding through the adsorption step (Equation (6)) followed by the desorption steps (Equation (7) or (8)). In near-neutral pH with typical supporting electrolytes like Na
2SO
4 or NaClO
4, the HER relies on water as the primary reactant for significant hydrogen production. Due to reduced hydronium ion activity in these circumstances, reactant mass-transport flux becomes slower than the surface hydronium ion reduction rate. As a result, in unbuffered near-neutral pH electrolyte solutions, a significant amount of overpotential is needed to achieve greater current densities than in acidic or alkaline pH conditions [
84]. In pH-neutral electrolytes, the HER process involves a two-step reduction process. In contrast, in strongly acidic or alkaline electrolytes, the reduction occurs in a single step with H
3O
+ ions or H
2O molecules, respectively [
85]. During the initial reduction phase of the HER, the main reactants are H
3O
+ ions, and this occurs at low cathodic overpotentials. As the overpotential increases, the HER process becomes diffusion-controlled, where constant current is observed [
43]. The second reduction phase takes place at higher overpotentials, during which the principal reactants in HER change from H
3O
+ ions to H
2O molecules, leading to a steady rise in reduction current [
60]. For instance, the HER electrocatalytic performance of Pt in the pH range of 5 to 9 does not align with the predicted shift in thermodynamic potential (i.e., −59 mV per pH unit) [
42]. The Mayrhofer group [
39] discovered that in unbuffered or inadequately buffered electrolytes, the pH near electrode surfaces significantly deviates from the bulk electrolyte pH, particularly in the range of pH 4 to 10. These observations suggest that the kinetics of the HER in pH-neutral conditions behave uniquely.
Furthermore, Takanabe's research team uncovered that the HER processes in near pH-neutral solutions are influenced by the nature of the reactants, the state of the electrolytes (buffered or unbuffered), and their concentrations [
42,
43,
86]. They investigated the relationship between HER and pH using various unbuffered 0.5 M Na
2SO
4 solutions. They found that HER activity is based on the activity of H
3O
+ ions rather than the nature of the supporting electrolyte. Depending on theoretical diffusion-limited current density, the authors categorized HER activity into three pH regions: acidic (1-5), neutral (5-9), and alkaline (9-13) [
42]. The neutral region was found to have insufficient H
3O
+ ions, limiting HER activity. Yet, the supply of H
3O
+ ions can be enhanced by buffered electrolytes, which helps overcome the limited H
3O
+ ion availability near electrode surfaces [
43,
84,
87]. Research has been focused on improved neutral pH performance using buffered solutions [
39,
40] such as phosphate, borate, and carbonate [
62,
88,
89,
90], yielding onset potentials similar to acidic and alkaline conditions [
40,
62]. The observed result stems from controlled pH near electrode surfaces due to ongoing reactions and buffering effects. On the other hand, some studies contend that the weak acid itself, e.g., phosphate species (H
2PO
4− and HPO
42−), is likely the reactant in buffered conditions [
62,
86,
91]. While it remains uncertain if weak acid ions directly interact on the surface, the HER current on a Pt catalyst is primarily determined by the mass-transport of a proton source (like phosphate ions) to the vicinity of the catalyst surface [
84,
86]. The HER activity in pH-neutral and alkaline conditions is significantly different, even though they are both thought to be influenced by the water-dissociation as the RDS. Some studies suggest that the HER activity is better in neutral electrolytes, while others claim the opposite.
Yan and colleagues proposed that HBE can serve as the sole factor to account for the gradual reduction in HER activity observed across PGM catalysts in different buffer electrolytes with a pH ranging from 0 to 13 [
72,
76]. According to them, HBE is higher in higher pH electrolytes, resulting in intermediate HER kinetics in neutral electrolytes. Additionally, they recommended OH
− can tune the HBE and affect HER activity. Shao
et al. [
92] conducted a study using surface-enhanced infrared absorption spectroscopy and found that the HBE of Pt catalysts is influenced by the modified electric field, H
ads coverage, Pt-H
2O, as well as H
ads-H
2O interactions, leading to a weakened HBE with increased pH levels; this can cause slower reaction kinetics and lower HER activity in high pH environments. However, the HBE descriptor is insufficient to explain the HER catalytic behavior on well-defined Pt(111) surfaces [
80]. According to Marković and Koper, the HER catalytic behavior on such surfaces is also determined by the presence of adsorbed hydroxyl molecules [
38,
41,
80]. Marković
et al. [
73] suggested that in alkaline environments, HER/HOR require different types of sites for H
ads and OH
ads, and the presence of OH
ads can affect the kinetics by rivaling for the same surface sites (blocking effect) or modifying adsorption energy (energetic effect) of the active intermediates [
41,
73]. They proposed that the activity of HER in alkaline solutions can be enhanced by carefully balancing the rate of H adsorption and OH desorption. Despite debates over the precise mechanisms involved, the combination of Ni(OH)
2 (for the strongest OH
ads bond strength) with Pt (for optimal H
ads adsorption free energy, ∆
adsG
H) has been found to enhance the activity of the HER in alkaline electrolytes significantly. This bi-functional tuning approach has also been favorably applied to pH-neutral solutions, suggesting that it is a viable method for speeding HER kinetics in pH-neutral solutions [
60,
93].
2.2. Impact of different cations and anions on HER kinetics
Researchers are working to improve catalyst activity by adjusting covalent adsorbate-surface interactions through surface electronic structure features. A current focus in electrocatalysis research is understanding the impact of spectator electrolyte species on electrode catalytic activity. In recent times, numerous instances of catalysts have been observed to exhibit catalytic activity that depends on cations [
94] and pH [
48,
52,
76]. Recent research reveals that apparently inactive components in electrolytes have a significant impact on catalytic performance. Specifically, alkali metal cations (Li
+ to Cs
+) in high-pH aqueous electrolytes can cause notable changes in reaction turnover frequency through noncovalent interactions with water molecules, spectator ions, surface adsorbates, and electrified interfaces [
95]. Furthermore, the catalytic activity of Pt for HOR, ORR, and methanol oxidation, at 0.9 V versus RHE, is found to be cation-dependent, following the order of Li
+ << Na
+ < K
+ < Cs
+ [
96]. Moreover, the kinetics of HER is found to be strongly affected by the nature of the cation, with Li
+ having the most significant effect [
63]. These observations suggest that the chemical composition of electrolytes presents promising opportunities to tune noncovalent interactions and solvation environments at the electrified interface, potentially leading to significant changes in catalytic activity and selectivity.
Diverse studies have explored the impact of different alkali metal cations, including Li
+, Na
+, K
+, and Cs
+, on the inherent HER performance of noble metals like Pt and Au. However, these reports often present conflicting findings, while investigations on non-noble metals remain scarce [
97,
98,
99]. The presence of Li
+ cations in the electrolyte was found to have a substantial impact on HER, especially in the presence of surface oxophilic groups, surpassing the benefits of surface decoration with M(OH)
2 [
37]. According to Subbaraman et al. [
37], Li
+ has the potential to boost the inherent HER performance of Pt-Ni(OH)
2 composites, while the presence of Li
+ had no effect on HER for Pt alone. The authors explained that the edges of Ni(OH)
2 play a key role in water dissociation, which was further amplified by the introduction of Li
+. However, the reason for (Li
+)'s ineffectiveness in the presence of Pt alone remained unclear, and the HER enhancement phenomenon was restricted to an alkaline environment. Recently, Liu et al. [
100] proposed that Li
+ facilitates the elimination of adsorbed OH
ad from the double layer, thereby augmenting the intrinsic HER activity of the Pt-Ni(OH)
2 system.
Xue et al. [
101], studied the role of different alkali metal cation-containing electrolytes in the HER activity of the Pt(pc), Pt(111), Pt(221), Ir(111), Au(111), and Ag(pc) electrodes. The study showed the HER activity pattern of all the Pt-electrodes and that of Ir(111), regardless of their surface structure, was fairly linked to the hydration energy of the alkali metal cations in the electrolyte, following the sequence: Li
+ > Na
+ > K
+ > Rb
+ > Cs
+. This pattern was reversed for the Au(111) and Ag(pc) electrodes. These findings prove that the presence of alkali metal cations indeed influences the HER performance of metal electrodes, with variations of ~4 times between electrolytes containing Li
+ and Cs
+. It was proposed that the observed influence may be attributed to non-covalent interactions between alkali metal cations near the catalytic centers and the adsorbed reaction intermediates at the electrode surface, or it could be due to co-adsorption of metal cations onto the electrode surface [
63,
101]. The presence of cations facilitates the removal of OH
ad from the OH
ad-(H
2O)-AM
+ adduct, resulting in higher HER activity with smaller and more acidic alkali cations [
102]. Weber et al. [
63] also found that an enhanced activity with LiOH is linked to a lower activation energy compared to the activity observed with NaOH and KOH electrolytes.
Huang et al. [
103] used classical molecular dynamics (MD) simulation to investigate the effect of structure-making/breaking cations on the kinetics of the HER/HOR of Pt(111) in the pH range from 1 to 14. They observed that cations affected the kinetics, with
j0 increasing in the order Cs
+ < Rb
+ < K
+ < Na
+ < Li
+. Based on this study, electrolytes with larger (more structure-breaking) cations have more surface-bound cations than those with smaller (more structure-making) cations, leading to a cation-dependent interfacial hydrogen-bonding network. The resulting variations in interfacial water structure can influence the effective dielectric properties and fluctuations, affecting solvent reorganization energy (
Figure 1).
Figure 1a shows that larger cations (Cs
+) lead to the removal of water molecules from the interface due to strong ion-surface interaction. Conversely, a stable interfacial water layer is formed with smaller cations (Li
+) (
Figure 1b). By applying the Born model of reorganization energy and reaction entropy, the interfacial static dielectric constant was estimated to be notably lower than in bulk electrolyte, with the order of increase being Li
+ < Na
+ < K
+ < Rb
+ < Cs
+ on the negatively charged Pt RDE. This study suggests that as cations with a stronger structure-breaking tendency (e.g., Cs
+) concentrate and partially desolvate at the electrified interface, it leads to higher static dielectric constants, increased reorganization energy, elevated entropic barrier for the formation of H
ad from H
2O, and ultimately reduces the kinetics of HER/HOR.
Monteiro et al. [
105] investigated the influence of cation type and concentration on HER kinetics on Pt and Au electrodes. They found that weakly hydrated cations (e.g., K
+) promoted HER on gold only at low overpotentials, while strongly hydrated cations (e.g., Li
+) facilitated HER at higher overpotentials (more alkaline pH). The same pattern was observed for Pt, but weakly hydrated cations inhibited HER early at lower alkalinity and cation concentrations. Weakly hydrated cations (K
+) are proposed to stabilize the transition state of the water dissociation step since they are more concentrated towards the surface than strongly hydrated cations like Li
+. However, when the pH and, hence, the near-surface cation concentrations are high, the buildup of these species at the outer Helmholtz plane inhibits HER. This is particularly evident on Pt, where a change in the RDS is shown around pH 13 when employing an electrolyte that contains Li
+ or K
+.
Guha et al. [
106,
107] conducted an extensive study on how supporting ions like Li
+ can influence HER activities of metals. They have disclosed that highly concentrated electrolytes (sometimes called 'water-in-salt' type electrolytes) based catalysis significantly impacts the intrinsic catalytic activity of metals without causing permanent surface alterations. In one of their work, Guha et al. [
107] investigated the impact of Li
+ ion concentration on the HER of polycrystalline Pt and Au. They found that various lithium salts can modify the HER abilities of both materials. Specifically, increasing Li
+ concentration suppresses Pt's HER activity while enhancing it in Au (
Table 1). These effects were observed with various counter ions such as Li
+, Na
+, ClO
4−, Cl
−, and bis(trifluoromethanesulfonyl)-imide (TFSI
−) ions and across different pH conditions (pH 2−13). The effects of the lithium salts, LiClO
4, LiCl, and LiTFSI, on the HER process of Au were comparable. An increase in the concentration of LiClO
4 from 0.01 to 5 M in 0.01 M HClO
4 (pH = 2) and 0.1 M NaOH (pH = 13) has led to the shift in the HER onset potential in the positive direction, indicating the improvement in HER activity. The HER response shows a comparable effect of Li
+ ions on the Au electrode with LiCl and lithium trifluoromethanesulfonate (LiOTf) electrolytes. Conversely, it is demonstrated that LiTFSI suppressed the HER on the Pt electrode, while LiClO
4 or LiCl does not affect the HER of Pt. Moreover, the HER activities of Pt and Au were found to be unaffected by Na
+ ions (originating from NaClO
4). The authors deduced that the observed variations in the HER catalytic activity are caused by changes in the adsorption energies of various metal ions toward Au and Pt electrodes.
Additionally, Guha et al. [
64] investigated the mechanism behind tunable HER on various metals at different pH levels using linear sweep voltammetry (LSV), electrochemical impedance spectroscopy (EIS), and Tafel analysis. The study investigated Pt, Ir, Pd, Au, Fe, and Ni catalysts, covering both sides of the Sabatier HER volcano plot, and assessed their HER efficiency under varying Li
+ concentrations. The results revealed that Au, Fe, and Ni exhibited enhanced HER properties with higher Li
+ concentration, while Pt, Pd, and Ir showed the opposite trend. Moreover, to study the role of anion and LiF formation, the authors have evaluated the effect of different Li
+ concentrations using both LiCl and LiClO
4. Similar to the results obtained with LiTFSI, an increase in Li
+ concentration from 1 M to 5 M (in both LiClO
4 and LiCl) has led to HER enhancement on Au, Fe, and Ni electrodes, while HER suppression was observed on Pt and Ir electrodes. These results offer evidence to support the authors’ claim that the suppression of HER in Pt and Ir is not solely caused by LiF.
Figure 2a, displays the LSVs for Ir at two different LiTFSI and LiCl concentrations. The authors observed that the suppression of HER in Pt and Ir with LiTFSI was more significant compared to LiCl and LiClO
4. Likewise, for the other metals (Au, Fe, and Ni), the HER enhancement in LiTFSI was lower than in LiCl and LiClO
4 (see
Figure 2b), indicating the potential formation of LiF, as reported by Suo et al. [
69]. The authors confirmed the formation of LiF on Au, Pt, and Ir electrode surfaces through X-ray photoelectron spectroscopic (XPS) measurements and using attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR) analyses after the electrolysis. The presence of LiF on Au electrodes led them to conclude that the LiF formation is not the sole reason for the HER suppression with LiTFSI-based aqueous electrolytes, as was previously reported [
69]. To verify the effect of Li
+ (using different LiTFSI concentrations) in shifting the H
UPD desorption peak of Pt, the authors have also conducted various tests using CVs, LSVs, and EIS in acidic 0.5M H
2SO
4 (pH = 0) and alkaline 0.1M NaOH (pH = 13). The CVs of Pt confirm that the HBE of Pt decreased with the increase in Li
+ concentration in both H
2SO
4 and NaOH electrolytes. The variation in metal HBE of the five metals with varied Li
+ concentrations was also verified by the Authors theoretically using DFT and MD studies. Therefore, using theoretical studies, the authors deduced that there is a variation in metal HBE with changing Li
+ concentration. At the same time, their experimental results demonstrated variations in Pt-H and Pd-H binding energies with Li
+ concentration. Therefore, this study revealed that metals from both sides of the volcano plot can exhibit tunable HER properties, regardless of pH levels (0 and 13) and counter ions (TFSI
−, Cl
−, ClO
4−, NO
3−, and OH
−), by modifying the M-H bond energy using Li
+ ions.
Another contribution by Guha et al. [
106] investigated the use of high-concentration Li
+ ions-containing electrolytes for enhancing the electrocatalytic HER performance of different types of carbon nanotubes (CNTS), namely metallic multi-wall (MWCNTs) and semiconducting single wall (SWCNTs). The outcomes indicated that both the CNTs exhibited an enhancement in their HER performance with the increase in Li
+ ions concentration. To validate the mechanism and establish the significance of Li
+ in improving the HER of the CNTs, the researchers also explored several lithium salts with different counter ions, such as TFSI
−, OTf
−, ClO
4−, Cl
−, and OH
−. Interestingly, they observed a similar enhancement in the HER characteristics of the CNTs. This study suggested that anions play a minor role in the observed phenomenon. Although Suo et al. [
69] noted that LiF formation in LiTFSI and LiOTf-based electrolytes may present a kinetic barrier for proton reduction, higher concentrations of LiTFSI and LiOTf have actually improved the HER performance of the CNTs. Additionally, these electrodes exhibited excellent long-term stability in their HER performance. This study demonstrated that even the slow HER kinetics of CNTs in an alkaline solution can be improved by using an electrolyte engineering strategy without permanently modifying the surface of the catalyst.
In the context of electrolyte and cation effects on electrocatalysis, it is important to mention the study of Strmcnik et al. [
98], who explored how Li
+, Ba
2+, and K
+ impact Pt and Au during the ORR in an alkaline solution. They observed that in an alkaline environment, Li
+ had a strong interaction with adsorbed OH
− ions at the active sites of the Pt surface, leading to the blocking of these active sites for ORR on Pt. Therefore, the presence of Li
+ results in a decrease in the ORR activity of the Pt surface. However, this effect was not observed on the Au surface due to the small coverage of OH
− ions on the Au surface. A DFT study conducted by Matanović et al. [
108] provides additional evidence, indicating that when H
+ ions are present at low concentrations, alkali metal ions compete with them for adsorption on the Pt surface, blocking the active sites on the Pt surface and suppressing HER. As the Li
+ concentration rises, the H
+ concentration falls relative to the Li
+ concentration, creating strong competition between Li
+ and H
+ for adsorption on the Pt surface [
69]. The effect of alkali metal cations (originating from MClO
4, where M refers to Li
+, Na
+, K
+, Rb
+, or Cs
+) on the electric double layer (EDL) capacitance of Pt(111) and Au(111) electrodes was investigated by Garlyyev et al. [
109]. The study revealed that the local effective concentrations of cations near the electrode for both Pt(111) and Au(111) electrodes can reach ~80 times higher than those in the bulk solution. The EDL capacitance increased linearly Li
+ < Na
+ < K
+ < Rb
+ < Cs
+, indicating a significantly higher effective Li
+ concentration within the double layer compared to the bulk solution. Another DFT-based theoretical work [
110] revealed that Pt has a greater affinity to Li
+ ions compared to Au. According to the DFT calculations, the adsorption potential of Li
+ on the surfaces of Pt and Au is −1.30 V and −2.76 V vs. NHE, respectively. As a result, the strongly adsorbed Li
+ ions block the active sites of Pt, hindering the HER. Additionally, Li
+ has the capacity to destabilize water molecules [
37], and the high Li
+ concentration near the electrode surface may be favoring the breakdown of water molecules, which would then result in increased HER activity of Au where the surface is not obstructed by Li
+ ions.
In our recent work [
46], we have investigated the effect of the nature of the electrolyte (0.1 M HClO
4, 0.1 M HCl, 0.5 M NaCl, 1 M KH
2PO
4, 0.1 M KOH, 1 M KOH and 0.1 M LiOH) on the HER activity of various monometallic polycrystalline electrodes (Pt, Ni, W, Co, Fe, Cr, Ag, Au and Zn) both for freshly polished and oxidatively treated electrodes. In order to compare the HER catalytic activities of the investigated metals in the various electrolytes, we have determined the overpotential values required to achieve a current density of −0.1 mA cm
-2real (
η0.1,real). The HER activity of the metals in the investigated electrolyte solutions, as determined by the
η0.1,real, follows the following order: 0.1 M HClO
4 > 0.1 M LiOH > 1 M KH
2PO
4 > 0.1 M HCl > 1 M KOH > 0.1M KOH > 0.5 M NaCl. The HER of the metals in LiOH was remarkably high, which is attributed to the effect of Li ions [
104,
111]. The higher HER activity of metals in a 1 M KH
2PO
4 solution can be attributed to the effect of K
+ ions, the buffering properties of KH
2PO
4, and the involvement of weak acid components (H
2PO
4− and HPO
42−) in the reduction process, as suggested by previous studies [
62,
86,
91]. It is widely accepted that the accelerated formation of H
ads intermediates from H
3O
+ significantly enhances the HER activity of metals in the acidic solutions (0.1 M HClO
4 and 0.1 M HCl). While the higher activity of the metals in 0.1 M HClO
4 can be ascribed to the non-adsorbing property of ClO
4─ anion [
66], conversely, the decreased activity of the metals in the HCl and NaCl solutions can be attributed to the negative effects of Cl
─ ion poisoning. The higher HER activity of the metals in 1 M KOH compared to 0.1 M KOH is primarily due to the concentration effect of K
+ ions [
112].
There are conflicting views on the influence of electrolyte anions on the HER. Some studies suggest their effect is insignificant, as already exemplified, while others reveal that electrolytes can significantly influence the HER of metal catalysts. A comparable HER/HOR performance of Pt across three electrolytes (HClO
4, HNO
3, and H
2SO
4) is reported in Ref. [
113]. Moreover, Ref. [
114] shows that in contrast to the HOR, the HER current densities, which have been examined in low overpotential and underpotential sites, were found to be independent of the nature of the supporting electrolyte (HClO
4, H
2SO
4, and HCl). Similar HOR/HER activities in the presence of H
2SO
4− and HClO
4− ions were reported, which could be possibly because these counter anions may not adsorb on the catalyst surface at HOR/HER-relevant potentials in the vicinity of ≈ 0 V
RHE [
71]. Moreover, as already discussed, Guha et al. [
106] revealed that the effect of the nature of anions (TFSI
−, OTf
−, ClO
4−, Cl
−, and OH
−) on the HER of the CNTs was minor.
Several studies have explored how strong anion adsorption on PGM-surfaces influences the kinetics of pseudo-capacitive and Faradic processes. Anions can also adsorb on the electrode surface at potentials below the potential of zero charge, particularly within the H
UPD region, impacting Pt-H
ad energetics and potentially causing alterations in the HER-kinetics [
71]. In practical terms, anionic contamination from SO
3− ions, which may be released during polymer electrolyte membrane degradation in electrolyzer/fuel cell operation, could adversely affect device performance and durability, especially with ultra-low PGM loadings. Furthermore, the presence of Br
– and I
– were reported to significantly reduce the overall rates of HER/HOR [
71].
As already mentioned, our recent study [
46] revealed the effect of both cations and anions on the HER of different metals. More specifically, the impact of Cl
− ions was significant in both 0.1 M HCl and 0.5 M NaCl. This effect was evident on the volcano plots (a plot of HER overpotential values needed for the current density of 0.1 mA cm
−2real, vs. the DFT calculated HBE) (
Figure 3 and
Figure 4). One can easily observe the impact of the electrolyte on the shape of the volcano curve, as evidenced by the broader overpotential range (form ~ 0 to > −0.6 V) required for HER in HCl (
Figure 3b) compared to HClO
4 (
Figure 3a) which can be attributed to Cl
− ion poisoning in 0.1 M HCl and the non-adsorbing property of ClO
4─ anion in 0.1 M HClO
4. The effect of electrolytes is also noticeable in neutral solutions, with NaCl (
Figure 4a) exhibiting higher HER overpotentials than KH
2PO
4 (
Figure 4b). Moreover, the volcano peak shifts by approximately −0.3 V, and unique characteristics such as flattened trends for W and Cr are observed in the NaCl solution. At the same time, Co exhibits unexpectedly low activities in both the pH-neutral solutions investigated. These findings align with the concepts proposed in Ref. [
115], which discuss the activity of metals with highly exothermic hydrogen adsorption. The effect of SO
42− and ClO
4− anions on the HER activity of Pt(110) in 0.1 M KOH was examined by Sheng
et al. [
66]. ClO
4─ was shown not to affect the HBE, while the addition of SO
42− slightly altered the HBE of Pt (110).
2.4. Effect of electrolyte impurities
Electrolyte impurities can substantially impact the HER kinetics, causing reduced efficiency or complete inhibition of the reaction. Common impurities found in the electrolyte are metal ions, organic contaminants, and other foreign substances, which can modify the electrode's surface properties, affect reaction kinetics, and cause undesired side reactions during the HER. Impurities in electrolysis cells can originate from various sources. For instance, commercial KOH electrolytes may contain Zn as an impurity [
6], while Pt- and Au-counter electrodes used in measurements can also introduce contaminants [
71]. Moreover, impurities can arise from corrosion products of cell components due to the corrosive environment caused by highly alkaline electrolytes, high temperature, and the presence of molecular oxygen [
122]. The HER activity of surfaces with low
j0 values can be influenced by trace metal cations in the electrolyte, which can plate onto the surface due to the HER starting at low potentials [
71]. Impurities can deposit as metallic species during H
2 production through cathodic reduction or as salts/hydroxides through chemical precipitation, causing passivation of catalytically active sites [
122]. Weber et al. [
123] investigated the challenges in benchmarking HER/HOR activity of Pt-based catalysts in alkaline media viz., 0.1 M LiOH, NaOH, and KOH. They analyzed the electrochemical setup (such as cell material, hydrogen gas, and electrolyte solutions) to identify the source of impurities. They identified glass cells and hydrogen gas as non-significant sources of contamination. However, they noticed a significant reduction in the ECSA of Pt following HER/HOR measurements, especially in 0.1 M NaOH and LiOH solutions. Through long-term chronoamperometric experiments and X-ray photoelectron spectroscopy analysis, the authors discovered that trace metals (Cu, Zn, Pb, and Fe) from electrolyte salts were deposited on the Pt surface during the HER.
Studies show that the presence of trace metal cations can have both positive and negative effects on the HER activity of the substrate metal [
71]. Li et al. [
124] studied the influence of trace iron impurities and alkali metal cations (Na
+ and Cs
+) on the HER of polycrystalline Cu electrodes in alkaline conditions. The study found that during electrolysis in 0.1 M solutions of NaOH and CsOH, with the highest commercially available purity grades, small amounts of iron impurities were deposited on the Cu electrode. The presence of iron impurities significantly accelerated the HER rate in 0.1 M CsOH by up to five times over eleven CVs. The authors have pre-electrolyzed the electrolyte solution to remove iron impurities effectively, and after removing the iron impurities, the CVs stabilized with the cycle number. For purified electrolytes (0.1 M NaOH and CsOH), the HER current densities were found to be nearly identical, suggesting no significant cation effect on the HER rate on Cu. Klaus et al. [
125] studied the influence of Fe incorporation on structure-activity relationships in Ni-(oxy)hydroxide by analyzing aged Ni(OH)
2/NiOOH films in KOH using various characterization techniques. They discovered that aging in unpurified KOH led to >20% Fe incorporation after five weeks, resulting in higher OER activity, lower overpotential, and lower Tafel slope compared to samples aged in Fe-free KOH. Optimal catalyst activity was observed with 5-day aging in unpurified 1 M KOH. Similar findings are reported for other electrocatalytic reactions, like OER. Salmanion et al. [
126] explored the OER of Co and Au in Ni and Fe-free KOH. The results demonstrated that cobalt oxide served as a relatively efficient catalyst for OER in a pure electrolyte, while gold does not exhibit good catalytic activity under the same conditions. Iron impurities in the form of FeO
2─ present in commercial 1.0 M KOH electrolytes are actually known to react with Au electrode surfaces and create active sites for OER [
127]. Moreover, Gong et al. [
128] reported that Fe had a synergistic effect with Co, Ni, Cu, Ag, and Au (but not Ti) in enhancing the OER. Although the Co electrode showed good OER catalytic activity in a pure electrolyte, its Tafel slope decreased significantly in the presence of Ni-containing (Fe-free) KOH [
126]. The study suggests that Ni ions precipitate on the electrode's surface, altering the redox-active sites, emphasizing the significance of trace electrolyte impurities and proposing the use of pure electrolytes for evaluating electrocatalysts' performance for OER. Extensive research has explored how arsenic compounds affect HER and H
UPD on Pt, Ni, and steel electrodes. Even trace amounts of arsenic (~10
-8 M) were consistently found to reduce
j0 and increase overpotential for HER [
129,
130,
131].
Moreover, both PEMEL and AEL cells can have two types of impurities: exogenous and endogenous. Electrolyzers usually need highly purified water, but the purified water may still contain low concentrations of ionic species and total organic carbon, considered as exogenous impurities [
132]. Growing adoption of green hydrogen technology may raise pure water demand, thus creating public concerns in water-scarce areas. Re-using purified wastewater could address this, but it is energy-intensive and expensive. Opting out of proper purification for industrial processes risks contaminating electrocatalysts with impurities from untreated water [
1]. Endogenous impurities in electrolyser systems, on the other hand, originate from internal sources. Throughout its operation, electrolyzers may undergo a gradual deterioration of their stack and balance of plant (BoP) parts, resulting in the production of impurities within the system. Additionally, impurities may arise from component leaching and contamination during the electrolyzer manufacturing, commissioning, and maintenance processes. Cations in PEMWEs present significant challenges as impurities, impacting the catalyst, ionomer, and membrane. Their presence can lead to performance degradation and reduced lifespan, as depicted in
Figure 5. Anions are often associated with initiating side reactions, such as chlorine evolution, potentially affecting hydrogen quality and accelerating corrosion in metallic components [
132]. In contrast to cations, anions cannot replace protons within the membrane and ionomer, leading to different operational mechanisms (
Figure 5).
Therefore, to achieve the best HER performance, it is crucial to use high-purity electrolytes and meticulously control their quality to minimize the influence of impurities. Studies revealed that shielding the counter-electrode and pre-treating the electrolyte can help minimize the impact of metal cation impurities on HER. Moreover, an electrochemical purification step aimed at diminishing impurities originating from the electrolyte solution was devised by Weber et al. [
123], which demonstrated that pre-electrolyzing the electrolyte solutions was found to be effective in removing iron impurities. The use of self-assembling and self-healing catalytically active films to overcome cathode deactivation triggered by electrolyte impurities is also mentioned in Ref. [
133]. According to this study, introducing trace metal impurity (Zn) has raised the cell voltage. At the same time, adding an active material (Ni
xB) formed a self-assembled catalyst film, restoring activity and lowering the voltage. To mitigate catalyst poisoning, using more resistant catalysts is an option. Metal oxide-based catalysts are less susceptible to poisoning compared to unmodified ones. Catalysts with carbonate, sulfate, and oxide compounds also display enhanced resilience against deactivation. For instance, the MoS
2 electrocatalyst was found to be more tolerant to sulfur poisoning than Pt/C [
1]. Carbon-based materials like nanotubes or graphene can also mitigate contaminant effects by serving as active HER electrodes. Despite lacking inherent strong catalytic properties, these materials can be modified with small catalyst amounts for highly efficient electrocatalysis. Doping graphene with heteroelements like nitrogen, sulfur, phosphorus, or boron enhances its electrocatalytic performance. Modified electrodes also display remarkable resistance to surface poisoning; intriguingly, impurities might improve their catalytic capabilities [
134,
135,
136].