2.2.1. Size, Shape, and Morphology
After CSE encapsulation, the hydrogel microbeads were stabilized by drying using three methods: air drying, vacuum drying, and freeze drying to prevent their spoilage, resulting in three different types of dried microbead. The hydrogel microbeads and the dried microbeads were characterized on the basis of their geometrical properties, especially size and shape parameters, while the morphology of the dry microbeads was evaluated using scanning electron microscope (SEM), since the above parameters are important for understanding the release of the active ingredient from the microbeads into the digestive tract. The effect of drying method and coating on the ability to release phenolic compounds from dried microbeads in digestive juices was monitored in vitro.
The results of the analysis of the size and shape parameters presented in the attached materials (
Tables S1–S4 and Tables S5–S7) show that the coatings used have an influence on the studied size and shape parameters of the hydrogel microbeads. For the dried microbeads, the size and shape parameters were influenced by the coatings used and the drying process individually or in interaction, as each drying method in combination with the individual coating(s) had a different influence on the size and shape parameters studied.
Considering only the hydrogel microbeads, it can be seen that the smallest microbeads were obtained with only one coating for CSE encapsulation, i.e., SA, where the average surface area of a particle was 11.84 mm
2 (
Table S1), the perimeter was 13.21 mm (
Table S2), and the maximum and minimum Feret were 4.24 mm and 3.65 mm, respectively (
Tables S3 and S4). The addition of the subsequent coating to SA affected the enlargement of the hydrogel microbeads, with the largest microbeads formed when the SA/1.5CH coating was used. These particles had a projected area of 19.32 mm
2 (
Table S1), perimeter of 17.91 mm (
Table S2), a maximum Feret of 6.65 mm (
Table S3), and a minimum Feret of 3.89 mm (
Table S4).
As expected, drying removed some of the moisture from the hydrogel microbeads, resulting in a significant reduction in size for all dried microbeads. In general, the microbeads showed the least changes in size parameters after freeze-drying, while the largest changes were observed in the air-dried microbeads compared to the hydrogel microbeads. More specifically, the area reduction (
Table S1) of the microbeads after freeze-drying compared with hydrogel microbeads ranged from 31% (SA+GA) to 62% (SA), which was statistically less significant (
p < 0.05) than the area reduction after vacuum drying, which ranged from 80% (SA+MDl, SA+GEL) to 88% (SA(0.5CH)), and after air drying, where the area reduction ranged from 83% (SA+MDl, SA+GEL) to 89% (SA(1.5CH), SA(1.0CH)). A similar trend is observed in the reduction of the perimeter of the dried microbeads compared with the hydrogel microbeads (
Table S2), where the smallest change in the perimeter of the microbeads after freeze-drying ranged from 7% (SA+GA) to 35% (SA), more significant changes in the perimeter were then observed after vacuum drying, ranging from 53% (SA+MDl) to 67% (SA(0.5CH)), and the largest decrease in perimeter was observed after air drying, ranging from 59% (SA+GT) to 67% (SA (1.5CH), SA(1.0CH)). The Feret
MAX values presented in
Table S3 show that the highest value was attributed to SA/1.5CH dried microbeads, regardless of the drying method employed. After the drying process, the SA+GEL microbeads consistently exhibited the highest Feret
MIN values across all drying methods (
Table S4).
As mentioned above, the drying process and the coating(s) used, as well as their interactions, had a statistically significant (
p < 0.05) influence on the shape parameters, circularity, roundness, and solidity, of the dried microbeads, while the coating used influenced the tested shape parameters of the hydrogel microbeads.
Table S5 presents the circularity results for both hydrogel microbeads and dry microbeads, quantifying the degree of conformity to a perfect circle, with values ranging from 0 to 1, where 1 represents a perfect circular shape. Hydrogel and air-dried microbeads had the least deviation from the regular shape of a circle, with a range of values for circularity of 0.76 (SA/1.5CH) to 0.88 (SA(1.0CH), SA(0.5CH)) for hydrogel microbeads and for air-dried microbeads from 0.74 (SA/1.5CH, SA/0.5CH) to 0.89 (SA(0.5CH)). Vacuum-dried microbeads had a smaller circularity value (0.68–0.89), while freeze-dried microbeads had the largest deviation from the shape of a circle with circularity ranging from 0.63 (SA/1.5CH) to 0.78 (SA+MDl).
Roundness, which quantifies the curvature of the edges and corners of hydrogel microbeads and dried microbeads, is detailed in
Table S6. Across all three drying methods, the roundness of dried microbeads generally decreased compared with hydrogel microbeads. The roundness of the hydrogel microbeads ranged from 0.59 to 0.91, and that of the air-dried microbeads ranged from 0.56 to 0.88, while the greatest deviation in roundness values from the hydrogels was observed for the microbeads obtained by vacuum drying and freeze-drying, which ranged from 0.52 to 0.89 (
Table S6).
Table S7 presents the solidity values of the examined samples. Solidity is a shape parameter that serves as an indicator of particle compactness and smoothness, with values falling within the range of 0 to 1, where 1 signifies a highly compact particle. For the hydrogel microbeads, the solidity values ranged from 0.97 to 0.98 (
Table S7). However, after the drying process, these values decreased, indicating a deviation from the regular shapes and the presence of voids in the samples. Nevertheless, after drying, the solidity values remained in the range of 0.92 to 0.97, but there was a statistically significant difference (
p < 0.05) compared to the hydrogels, with a greater deviation observed in the vacuum- dried and freeze-dried microbeads than in the air-dried microbeads (
Table S7). It is important to note that solidity exclusively pertains to the edges and borders of both hydrogel and dried microbeads, therefore a more detailed examination of microbead morphology was performed using SEM.
In general, considering all the shape parameters determined (
Tables S5–S7), it can be concluded that when CSE was encapsulated with combination of SA and CH dispersed in crosslinking solution, the microbeads (hydrogel and dried) exhibited the most irregular shape, with the irregularity of the particles increasing with increasing CH concentration.
Morphology of dried microbeads investigated by SEM is shown in
Supplementary Materials (Figure S1), whereas morphology of microbeads (SA+GT), (SA/1.5CH), and (SA(1.5CH)–SA(0.5CH)) are shown in following paragraphs.
Air-dried microbeads exhibited surface furrows and cracks (
Figure 2A), although these features were less pronounced following vacuum drying (
Figure 2B). In the case of freeze-dried microbeads, surface depressions were observed, however, higher magnification revealed the absence of cracks (
Figure 2C).
Air drying often leads to uneven drying, resulting in the formation of cracks, deformations, or inconsistencies in particle size and shape, which can be troublesome when uniformity is crucial. Hydrogels are also prone to shrinkage and distortion during air drying due to the gradual evaporation of water, which typically starts at the outer layers and progresses inward [
34]. The SEM images offer insights into the morphology of the SA/1.5CH microbeads, revealing their distinct characteristics. Notably, the air-dried microbeads exhibit a deformed structure, as evidenced in
Figure 3A, while those subjected to vacuum drying display a prominent ellipsoidal shape, as evident in
Figure 3B. These observations corroborate the circularity and roundness parameters measured (
Tables S5 and S6). Furthermore, at the same magnification and size scale, air- and vacuum-dried microbeads can be seen whole on SEM images, while freeze-dried ones cannot (
Figure 3C). This confirms the differences in size parameters area and perimeter found for SA/1.5CH microbeads (
Tables S1 and S2). Similar case was noticed for SA/1.0CH microbeads, where 1.0% (w/v) chitosan was dispersed in CaCl
2 (see
Supplementary Materials Figure S1).
Freeze dried SA(1.5CH) and SA(1.0CH) microbeads exhibited a smooth surface with minimal folds and a distinctive teardrop-like shape (
Figure 4A,B), while SA(0.5CH) microbeads did not adopt a similar shape but maintained a smooth surface (
Figure 4C).
Figure 3 and
Figure 4 illustrate the significant influence of employing identical coatings on microbead morphology and geometrical characteristics, while emphasizing the impact of CH concentration as well. Additionally, freeze-drying has notable advantages for maintaining geometric parameters and morphology of microbeads compared to air and vacuum drying, because water is sublimated slowly from the frozen state. While dried microbeads maintain their initial contours, it is worth noting that surface imperfections such as dents, may arise [
34] as seen in SEM images displayed in
Supplementary Materials (Figure S1). Nonetheless, this conservation of the original structure allows freeze-dried microbeads to closely mimic the characteristics of hydrogel microbeads.
2.2.2. Texture
The texture parameter, hardness, of both hydrogel microbeads and dried microbeads was evaluated, and the results are shown in
Table S8.
The results show that different coatings and drying methods have an impact on the hardness of hydrogel microbeads. Bušić et al. [
35] performed encapsulation of dandelion polyphenols in alginate hydrogels coupled with whey protein isolate, cocoa powder, or carob as additional coatings, and their results showed increased strength compared to pure alginate hydrogels. In this study, the SA+MDh hydrogel microbeads had the highest measured hardness (0.44 N), but this was not statistically significantly different from the SA+GEL, SA/1.5CH, SA/0.5CH, and SA(0.5CH).
In addition, air drying and vacuum drying significantly increased the hardness of the microbeads compared to the hydrogel microbeads, as shown in the results presented in
Table S8. Hydrogel microbeads can retain large amounts of liquid due to their hydrophilicity [
36]. Therefore, the increase in hardness can be attributed to the removal of water content during the drying process, resulting in the dried microbeads having a more compact structure that requires greater force for compression.
When comparing the dried microbeads, a different effect of the drying method on hardness was found. Vacuum drying resulted in greater changes in microbead hardness, with the SA(0.5CH) microbeads having the highest value. On the other hand, freeze-drying had a lesser effect on hardness compared to hydrogel microbeads, with SA microbeads having the highest hardness of 3.40 N.