1. Introduction
The water gas shift reaction (WGSR) is one of the important industrial processes to adjust the CO to H
2 ratio for methanol synthesis and to produce high-purity H
2 for ammonia synthesis. In the WGSR, CO(g) reacts with H
2O(g) to form CO
2(g) and H
2(g).
The WGSR is performed at low (190-250 °C) and high (400-500 °C) temperatures with Cu/ZnO and Fe
2O
3-based catalysts, respectively [
1]. At high temperatures, the CO conversion is equilibrium-limited and at low temperatures, the reaction is kinetically limited.
In addition to iron and copper-based catalysts, precious metal (Au, Pt and, Pd) containing catalysts have been investigated for WGSR at low temperatures [
1,
2,
3,
4]. Previous studies found a much higher WGSR activity of gold nanoparticles on reducible supports such as TiO
2 and CeO
2 than that on Al
2O
3 and SiO
2 [
3,
5]. Among these catalysts, Au/TiO
2 showed a comparable WGSR activity to that of commercial Cu/ZnO/Al
2O
3 catalysts [
2]. It has also been proposed that the WGSR on Au-based catalysts takes place at the interfacial sites [
5,
6]. The proposed active interfacial site on Au/TiO
2 is Au
δ−− O
V −Ti
3+ (O
V: oxygen vacancy) where electron-enriched Au
δ−species enhanced CO chemisorption, while O
V−Ti
3+ contributed to the dissociation of water [
5].
Mainly, two reaction mechanisms, redox (also called regenerative) and associative, have been proposed for the WGSR [
7]. In the redox mechanism, CO reacts with lattice O of the catalyst forming CO
2 and creating vacant sites. Then H
2O dissociates to fill the vacant sites whereas the two protons of water take the two electrons left upon the creation of the vacancy to make one hydrogen molecule. In the associative mechanism, intermediate species are formed from the reaction between CO and surface -OH species derived from the dissociation of water. The proposed intermediates in previous studies are formates species (HCOO(a)) [
3,
8], carbonate-like species and carboxyl (HOCO) [
9], which decompose to form CO
2 and H
2. In some studies, formates and carbonate-like species have been reported as spectators [
10,
11]. To our knowledge, the carboxyl species has not been observed experimentally on Au/TiO
2.
The redox mechanism usually takes place at high temperatures whereas the associative mechanism occurs at low temperatures. However, density functional theory (DFT) calculation results indicated that carboxyl species are difficult to form during WGSR on Au/TiO
2 catalysts at low temperatures. It was also found that formates are too stable to release H
2 and hence it was suggested that the redox mechanism is the primary reaction pathway at low temperatures [
12]. Another DFT computation study on the WGSR mechanism over Au
10, Au
13, and Au
20 clusters reported that the carboxyl mechanism occurred over Au
10 and Au
20 clusters, while the redox mechanism took place over the most active Au
13 cluster [
13]. Despite these theoretical studies, still, the associative mechanism is widely accepted as the pathway of WGSR at low temperatures.
On precious-metal/TiO
2 catalysts such as Au/TiO
2[
14]
, Pt/TiO
2[
4,
15] and Pd/TiO
2 [
16]
, not only thermal but also photo-assisted WGSR has been studied. Pphoto-catalytic WGSR at low or ambient temperatures offers economical and environmental advantages. In particular, H
2/CO
2 would be generated at a desired ratio via a cleaner process using sunlight as an energy source. It has been proposed that the photo-asssited WGSR on M(Au, Pd, Pt)/TiO
2 occurs at the M/TiO
2 interface [
16], similar to the thermal WGSR [
8]. However, the photocatalytic WGSR over Pt/TiO
2 and Pd/TiO
2 occurs efficiently only at very low concentrations of CO. At high concentrations of CO, the rates of H
2 and CO
2 production decrease. A net negative effect on the activity with increasing the concentration of CO due to the strong adsorption of CO on Pt or Pd[
15,
16]. Au/TiO
2 may work without negative effect on the activity at higher CO concentrations due to the weak CO adsorption on Au particles.
The Au/TiO
2 catalyst has also been reported to show catalytic activity for CO oxidation at low temperatures [
17]. The thermal CO oxidation on Au/TiO
2 has been proposed to occur predominantly through Au-assisted Mars−van Krevelen (MvK) mechanism for reaction temperatures of 80 °C and above [
18]. In the MvK mechanism, first CO molecules adsorb on Au particles and then abstract TiO
2 lattice oxygen at the Au/TiO
2 interface and finally CO
2 molecules desorb forming oxygen vacancies, a reduced Au/TiO
2−x. The next step in the Au-assisted MvK mechanism is the re-oxidation of the previously reduced catalyst [
18]. Green et al. also proposed that the CO oxidation on Au/TiO
2 occurred on metal sites at the Au/TiO
2 interface [
19]. It has also been shown that O-O bond scission is activated by the formation of a CO-O
2 complex at the Au/TiO
2 interface [
17,
19]. Moreover, the performance of Au/TiO
2 catalyst for CO oxidation improves in the presence of water [
20]. A water-mediated reaction mechanism for room-temperature CO oxidation over Au/TiO
2 catalysts has been proposed [
21]. DFT calculations showed that proton transfer at the Au/TiO
2 interface facilitates O
2 activation and binding, which leads to form Au-OOH that readily reacts with adsorbed CO on Au to form Au-COOH. Au-COOH decomposes to form hydrogen and CO
2.
Previous studies have also shown the preferential oxidation (PROX) of CO in the presence of H
2 on Au/TiO
2 [
20,
22,
23,
24,
25]. The PROX reaction of CO on Au/TiO
2 in the presence of light irradiation has also been reported previously [
26,
27,
28]. The UV irradiation over Au/TiO
2 promotes the preferential oxidation of CO in a H
2-rich stream [
27]. The chemisorption of CO on Au/TiO
2 was enhanced by UV irradiation but the chemisorption of H
2 was suppressed on both TiO
2 and Au surfaces. It has been reported that PROX reaction rates were increased by up to a factor of 3, when Au/TiO
2 was irradiated by visible or UV light [
26]. Yoshida et al. reported that the PROX rates of CO on Au/TiO
2 under dark conditions increased in the presence of UV–visible light due to the effect of charge separation, surface plasmon resonance and the promoted electron transfer to the adsorbed O
2 [
26]. It has also been proposed that the photo-generated electrons from TiO
2 cause changes of the chemisorbed energy of CO, H
2 and O
2 on Au/TiO
2, in a manner that promotes the preferential oxidation of CO in a H
2-rich stream [
27].
Overall there are many studies on thermal WGSR [
5,
10,
29,
30,
31,
32] and PROX of CO [
20,
22,
24,
33,
34] on Au/TiO
2 but only a few investigations reported on photo-assisted WGSR [
14] and PROX of CO [
26,
27] and further studies are required for fundamental understanding of these reactions, in particular with a high loading of Au particles with uniform size to enhance their LSPR (and therefore shifts the light frequency requirement to the middle of the sunlight). In this study, we have investigated the photo-assisted WGSR and PROX of CO on 8 wt.% Au/TiO
2 at 85 °C.
3. Results and Discussion
We have previously studied a family of Au/TiO
2 P25 catalysts in some details [
37,
38]. These studies included, core and valence level spectroscopy, XRD, photo-luminescence, UV-Vis absorbance, TEM and EXAFS. Here we give a brief description of the relevant information related to the present study.
Figure 1 presents selected data replotted from ref. 38.
Figure 1A presents the UV-Vis of TiO
2 P25 without and with different gold loadings from 0.5 to 10 wt.%. The TiO
2 P25 contains about 80-20 of anatase and rutile with their band gaps being 3.2 (385 nm) and 3.0 (410 nm) respectively; here only the edge is shown for simplicity. The absorbance due to gold plasmon (localized surface plasmon (LSP) of Au nanoparticles) starts about 100 nm after the band gap of TiO
2. The LSP is centered at about 560 nm, its intensity increases non linearity with increasing Au coverage and becomes wider. The widening of the peak is seen at both energy sides (towards the IR and towards the UV regions). It is to be noted that particles even at 8-10 wt.% are not touching each other; they are still dispersed on the surface. The TEM images in the insets show largely round shaped particles from which an average size of 5.1 nm is extracted.
Figure 1B shows XPS Au4f of the same series. The binding energies at about 83.6 and 87.3 eV are for Au4f
7/2 and Au4f
5/2 respectively. Their peak area increases linearly with increasing coverage and all have a small shift of about 0.2-0.4 eV to lower energy (when compared to bulk Au at 84.0 eV). The slight shift to lower energy might be due to interfacial charge transfer or band bending and has not been corrected. The 8 wt. % corresponded to about 3 at. %. Recall that XPS sees the surface and near surface atoms only and therefore the extracted number differs from that found for bulk.
Figure 1C presents the valence band of the same series. It contains in addition to the O2p structure in the 3-9 eV range (for pure TiO
2) the Au5d band when Au is present. The Fermi level is put at the Au6s band binding energy position. This is more pronounced for the high loaded catalysts. The catalyst used in this study is therefore composed of Au particles (5.1 nm ins average size) largely in a metallic state (XPS Au4f, Au6d binding energy position), with 3 at. % and with a pronounced plasmon centered at about 560 nm and extending from 400 to 900 nm.
In the following, we present the thermal and photo-thermal photocatalytic reactions of CO and H
2O to CO
2 and H
2 over the 8 wt.% Au/TiO
2 P25 catalyst. In doing so we have in particular, changed the excitation energy in order to probe into the effect of Au LSPR on the reaction rate. In supporting information
Figures S1-S7 the fluxes and energy of the different light excitations used are given.
3.1. Photocatalytic water gas shift reaction at ≈ 25 °C (room temperature)
First, we have investigated the photocatalytic WGSR at ≈ 25 °C. At this temperature there is no contribution from thermal activity. The photons energy extended from 320 nm to 1100 nm and the light fluxes in the UV (320-400 nm), visible (400-800 nm) and IR (800-1100 nm) were 8, 67 and 62 mW/cm
2. The rates of production of H
2 and CO
2 were found to be equal 3.6 × 10
-8 and 4.6 × 10
-8 moles/min, respectively. Similar results will be discussed in more details in
Section 3.3.
3.2. Thermal water gas shift reaction
To identify the effect of temperature, the thermal WGSR at 85, 150, 200 and 250 °C was performed in the absence of light irradiation. In all experiments water was used in excess (ratio [H
2O]/[CO] > 3) and [CO] was kept at 6.7 x 10
-6 mol/mL. The H
2 production rate was found to be about 4.9 × 10
-7 mol/min at 85 °C whereas it is 40 times higher, ca. 2 × 10
-5 mol/min, at 250 °C. In these experiments high concentrations of reactants were used so the production rate would be less affected by changes in their concentration.
Figure 2A,B shows the production of H
2, and CO
2 and CO consumption as well as the Arrhenius plot for H
2 production from which an activation energy of 32.5 kJ/mol was extracted. The activation energy for industrial low temperature shift and high temperature shift water gas shift reactions are reported to be 52 and 110kJ/mol over CuZnO and Fe
3O
4-Cr
2O
3 respectively [
39].
In order to monitor more accurately the consumption of CO, the thermal WGSR was carried out with lower initial concentration of CO, 5 mL of CO (2.2 × 10
-4 moles/reactor volume or about 2 × 10
-6 mol/mL)), and 20 μL of water at 85
oC temperature. The initial ratio of H
2O to CO in the gas phase was 3 and results are presented in
Figure 2C. The data show that the amounts of H
2 and CO
2 formed increase whereas the amounts of CO decreases with time. The rate of consumption of CO was 4.8 × 10
-7 mole/min and the initial rates of production of H
2 and CO
2 were 2.4 × 10
-7 and 3.4 × 10
-7 mole/min, respectively. The rate of CO consumption was found to be 1.4 times higher than the rate of production of CO
2 indicating that a fraction of CO converts to form adsorbed species, which do not further react to form CO
2. In addition, a small fraction of CO converts to CH
4 as evidenced by the detection of a trace amount of CH
4 by gas chromatography. However, the methanation of CO generally requires reaction temperatures greater than 573 K [
26]. The initial ratio of H
2 to CO
2 production was about 0.85, which was calculated after subtracting the CO
2 formed by CO oxidation with the residual O
2 (~ 6 x10
-6 moles) present after purging the reactor. The observed H
2 to CO
2 ratio is lower than the expected value of 1.0 showing that H
2 is consumed by some side reactions such as methanation to form CH
4 as discussed earlier and reaction with residual O
2 to form H
2O. A ratio of H
2/CO
2 of less than 1.0 was reported by others for the WGSR on Au/TiO
2 [
14] and Pt/TiO
2 [
4]. The previously reported ratio of H
2 to CO
2 for WGSR carried out on 1 wt. % Au/TiO
2 was 0.78 whereas it was in the range of 0.7 - 1.0 on Pt/TiO
2 with and without irradiation [
4].
The thermal WGSR at 85
oC, most likely, takes place via associative mechanism described in the introduction section. In the associative mechanism, first intermediate species such as formates, are formed at the Au/TiO
2 interface by the reaction between adsorbed CO and surface OH groups, derived from the dissociation of H
2O, on TiO
2 as reported previously [
8]. Thus, formed intermediate species react to form H
2 and CO
2. Adsorbed formate species on catalyst surfaces has been detected in many studies by infrared spectroscopy and proposed as intermediate [
3,
8].
The formation and decomposition of formates on Au/TiO
2 can be seen as follow.
Molecular and dissociative adsorption of CO and water, respectively.
Formate decomposition
The [ ] indicates that the species is a not stable intermediate
Hydrogen production
Where (g), (s), and (a) stand for gas, surface and adsorbed, respectively.
Deviation from stoichiometry between CO2 and H2 occurred at 85oC for both CO concentrations investigated. It was not found at higher temperatures (at 150, 200, and 250oC the ratio was ≈ 1). This might be linked to the hydrogen formation of the reaction (equation 4). The following sentences may explain the reason. Strictly, one hydrogen molecule originates from the reaction of a hydride (upon the dissociation of the C-H of a formate) and a proton (upon the dissociation of a molecule of water). In other words, this is a recombination reaction with two distinctly different species (one hydrogen with two electrons (a hydride) and a proton). It is to be noted that a hydride has not been seen on Ti cations of TiO2 (that is the reason the brackets on equation 3 are put, so it is considered a transition state intermediate). On the other hand, CO2 formation results from the direct decomposition of a formate species (equation 3). It is possible that during the recombination (of H-(a) and H+(a)) the hydride loses one or two electrons into the lattice. When the temperature is increased the species may have enough motion (thermal energy) to increase the reaction rate and prevent electron loss. These may explain the deviation of stoichiometry around the temperature of 85oC.
3.3. Photo-assisted water gas shift reaction at 85 oC; effect of CO concentration
Experiments were performed in the presence of light extending from the UV to the IR (320-400; 400-750; 750-1100 nm). First the effect of light intensity was studied while, the light energy was kept constant. This is shown in
Figure 3A,B. The difference in the light flux between A and B is about two (for all light regions). WGSR shows higher activity compared to the thermal reaction, at the same temperature, in both cases (two to three times higher). However, doubling the light intensity increased the activity by about 30%. We make no attempt to study the light intensity effect because the set up may not be ideal for this. The practical point to extract from this result is that slight variations of light flux reaching the catalyst, from one experiment to the other (say by 10%) would not dramatically affect the comparative study presented next. Again, as in the thermal reaction the ratio H
2 to CO
2 was less than the stoichiometric one and saturates faster than that of CO
2. Yet increasing light intensity improved the ratio. At higher light intensity the CO
2/H
2 ratio was closer to unity than at the low light intensity (about 0.9). Also, similar to the thermal WGSR, the rate of consumption of CO was 1.3 times higher than the rate of production of CO
2 indicating that a fraction of CO converts to form adsorbed species, which do not all further dissociate to form CO
2.
To identify the effect of higher initial CO concentrations, WGSR was carried out at higher CO concentration than that used in the experiments described above. In this experiment, the reactor was purged with CO instead of N
2 to decrease any possible outgassing from the wall of the reactor.
Figure 3C presents the results for the WGSR under the same light energy and flux to that of
Figure 3B. In
Figure 3C the initial concentration of CO was three times that of
Figure 3B while that of water was the same. The initial rate of hydrogen doubled (2 × 10
-6 mol/min) and became closer to that of CO
2 (2.4 × 10
-6 mol/min).
Figure 3D presents similar results but with an initial CO concentration of 5.8 × 10
-3 mol, about 26 times that of
Figure 3B (CO to water ratio was near unity). Both CO
2 and H
2 production were virtually the same (ratio near unity) while the rate increased to 7 × 10
-6 mol/min. To summarize the above, it appears that under high concertation of CO (with negligible O
2 outgassing from the walls of the reactor) and when the ratio of CO/H
2O is near unity or above, the ratio of CO
2 to H
2 is near unity too. It is most likely that experimental artefacts are behind the sub-stoichiometric ratios observed by others.
Based on others results [
14] and ours one may describe the reaction as follows. 1. UV light excites the TiO
2 catalyst and generates electron hole pairs, then photo-excited electrons transfer from the conduction band of TiO
2 to Au particles, this is in line with some of our more recent work on TiO
2 and ZnO [
40,
41,
42,
43,
44] and reduction of H
2O takes place on Au particles or at the Au/TiO
2 interface to produce H
2. 2. The photo-generated holes oxidize CO to form CO
2 on TiO
2 or at the Au/TiO
2 interface; the oxygen atom, to make CO
2, originates from dissociated water in the form of surface hydroxyls. Although both thermal and photocatalytic WGSR occurred since the experiment was performed at 85
oC under UV light irradiation; the former was much weaker.
3.4. Photo-assisted water gas shift reaction at 85 oC; effect of O2 concentration
The effect of injecting O
2 during the reaction is presented in
Figure 4. The objective here is to see the effect of any potential contamination of O
2 on the reaction rates since both hydrogen and CO oxidation can take place under photon irradiation as well as at 85
oC, in the presence the Au/TiO
2 catalyst. The reaction is conducted with a ratio CO to water equal to 1 and with the same photon energy and flux as those used in
Figure 3B-D. Initially only the thermal reaction is conducted at 85
oC (the first 30 minutes or so in the figure) then light was turned on. The rates for H
2 and CO
2 production increase and are like those observed in
Section 3.2 and 3.3, within experimental reproducibility. At about 200 minutes 2 mL of O
2 was injected into the reactor. This resulted in a very fast increase of CO
2 production and a very fast consumption of CO. The consumption of CO was however higher than the production of CO
2. This indicates that only a fraction of surface species that consumed CO have reacted to CO
2. This may point out to the buildup of formate species, and seems to indicate that their kinetics is too slow at the photon flux used. Also, the decay of H
2 production rate is found to be mild, much less than the rise of CO
2. This is unlike Pd and Pt as indicated in the introduction section where both are highly active for hydrogen oxidation. The results are in line with preferential oxidation activity of Au particles observed thermally, shown here under the effect of photons. After a few minutes of reaction in the presence of O
2, the rates for both products start to rise again, they are however weaker. The rate of hydrogen production has decreased by half and that of CO consumption was about four times slower. Table 3 presents the rates of the three compounds before, during, and after O
2 introduction. It is interesting to note that after O
2 injection and possibly its total consumption, the three rates became identical indicating that the WGSR has become the sole reaction. This might be because the surface/gas has now reached equilibrium and the fraction of available sites for reactions has become constant. It is worth presenting in a few equations the possible reactions that have taken place.
Table 2.
Effect of Changing CO concentration on the H2/CO2 ratio during the photo-thermal WGSR over 8 wt. % Au/TiO2 P25.
Table 2.
Effect of Changing CO concentration on the H2/CO2 ratio during the photo-thermal WGSR over 8 wt. % Au/TiO2 P25.
[CO] |
[H2O] |
Ratio [H2O]/[CO] |
Initial r(H2) mol/min |
Initial r(CO2) mol/min |
Ratio [H2]/[CO2] |
0.00022 |
0.0011 |
5.0 |
1.2 × 10-6
|
1.5 ×10-6
|
0.8 |
0.00067 |
0.0011 |
1.6 |
2 × 10-6
|
2.4 × 10-6
|
0.9 |
0.0058 |
0.0055 |
≈ 1 |
7 × 10-6
|
6 × 10-6
|
1.1 |
Table 3.
Effect of O2 addition (ca. 9 × 10-5 mol) on the reaction products and CO consumption during the photo-thermal WGSR over 8 wt. % Au/TiO2 P25.
Table 3.
Effect of O2 addition (ca. 9 × 10-5 mol) on the reaction products and CO consumption during the photo-thermal WGSR over 8 wt. % Au/TiO2 P25.
Before r(H2) mol/min |
Before r(CO2) mol/min |
Before r(CO) mol/min |
During r(H2) mol/min |
During r(CO2) mol/min |
During r(CO)mol/min |
After r(H2) mol/min |
After r(CO2) mol/min |
After r(CO)mol/min |
0.75 × 10-6
|
0.5 × 10-6
|
-1.2 × 10-6
|
-0.5 × 10-6
|
11 × 10-6
|
-19 ×10-6
|
0.35 × 10-6
|
0.35 × 10-6
|
-0.35 × 10-6
|
There are two centers for reactions on the catalyst in the presence of light, the semiconductor (TiO2) and the metal (Au particles), including their interface. We will first address both separately for simplicity.
Upon light excitation, electrons are transferred from the valence band (VB) to the conduction band (CB) of TiO
2
In the presence of gas phase O2, the latter reacts with e(CB) and become O2-. that may dissociate to O-. and an O atom.
3.5. Photo-assisted water gas shift reaction at 85 oC; effect of light energy
Figure 5 presents the data for the WGSR under light excitation with different energies at 85
oC. These were (UV + visible + IR), (UV + visible), and visible.
Figure 5A shows hydrogen production under (UV + visible + IR) and (visible + IR). The light flux was kept constant as well as all other parameters. The rates are virtually the same. Therefore, it is clear that light with wavelength below 400 nm (about 3 eV) is not needed. Since anatase TiO
2 absorbs light only below 400 nm, it is not directly implicated in the reaction. However, since P25 contains about 20% rutile TiO
2 it may still participate in the reaction.
Figure 5B presents hydrogen production under similar light excitations but upon removing the late fraction of visible light and all IR light. The rates of hydrogen production under (UV + visible) (up to 620 nm) and visible excitation are very similar. Yet, in this case the rate has decreased by about 40%. It is thus clear that light with wavelength above 620 nm still affects the reaction rate.
Figure 5C presents the same reaction only under visible light between 500 and 700 nm. This excites Au particles only. The rate of hydrogen production is about third of that of
Figure 5A. However, when normalized to the number of photons used, the rate is higher than that obtained when using UV light to excite TiO
2 in addition. Actually, using light above 600 nm the system still performs well. The straight forward conclusion is that a non-negligible fraction of the catalyst activity in the reaction is due to Au particles directly excited by visible light without the need to use UV light. Light with energy above 2 eV is not needed.
Based on the results found in this work, it appears that a Au/TiO
2 P25 catalyst composed of Au particles with an average size of 5 nm, at high enough surface density (3 at. % based on XPS, and about 10% per particle size based on TEM), with a plasmon extending from 400 to 800 nm (centered at about 560 nm) is active for WGSR under visible light without the need of UV light to excite TiO
2. The main barrier for the reaction is that of electron transfer (initially from CO) to make molecular hydrogen (from the protons of surface hydroxyls). Water dissociates readily on TiO
2 and does not need the presence of Au particles. CO may adsorb on both TiO
2 surface (adsorption energy is less than 0.5 eV (depending on the coverage – and on Au particles [
48,
49,
50]. Upon visible light excitation LSPR of Au particles occurs. Energetically this is viewed as an electronic transition from 5d to 6s bands. Electrons at the 6s level have sufficient energy to reduce the protons of OH to atomic hydrogen while CO recombines with an adsorbed oxygen with a net result of injecting electrons into the 5d energy level. This is presented in
Scheme 1 and by equations 11-15.