3.1. Structural and morphological characterization of nanomaterials
The XRD patterns obtained for cobalt and cobalt oxide with and without capping aganet (PVP) and their corresponding simulations using PANALYTICAL X’Pert High Score software are presented in
Figure 1. As it is shown, the peaks at diffraction angles of 2θ of 19.05º, 31.27º, 36.90º, 38.56º, 44.82º, 55.70º, 59.40º, 65.30º, 74.14º and 77.14º correspond to the (111), (220), (311), (222), (400), (422), (511), (440), (620) and (533) planes of Co
3O
4 [
11,
23,
26]. Furthermore, the peaks at 2θ of 44.23º (111), 51.52º (200) and 75.85º (220) corresponed to Co nanoparticles [
23]. Regarding the Co
3O
4 and Co with and without PVP, it was observed that PVP did not interfere with the crystallinity of cobalt and cobalt oxide nanoparticles. As can be seen, there is no presence of cobalt oxide in the cobalt XRD patterns, indicating that the synthesis of cobalt nanoparticels was satisfactory and all the nanoparticles were completely reduced.
The X-ray diffraction patterns of all the supports are shown in
Figure 2. Regarding the first support, CeO
2, it is observed that the peaks obtained in the sample synthesized and the simulation are identical. The same phenomenon occurs with zeolite. However, not all the peaks observed in the MnO
2 simulation correspond to the peaks observed in the synthesized sample, which indicates that this sample is not completely crystalline.
The X-ray diffraction patterns of the bimetallic nanoparticles and their supports are shown in
Figure 3. Regarding the highest peaks of Co
3O
4/zeolite, it is observed that the first peaks are associated to zeolite since the X’Pert High Score software determined that they correspond to the two typical elements of zeolite (aluminum and silicon). Small peaks corresponding to Co
3O
4 were also observed at the following angles: 19.05º, 31.27º, 36.90º, 38.56º, 44.82º, 55.70º , 59.40º and 65.30º. Regarding the XRD patterns of Co
3O
4 /CeO
2, it is observed that the peaks situated at the angles 28.50º, 33.10º, 47.50º, 56.30º, 69.40º, 76.70º and 79.10º belong to CeO
2. They are associated with planes (111), (200), (220), (311), (400), (331) and (420), respectively (
Figure 3) [
27]. Moreover, other characteristic peaks of Co
3O
4 are seen at angles 19.05º, 31.27º, 36.90º, 38.56º, 44.82º and 65.30º (
Figure 3) [
28]. Finally, in the Co
3O
4/MnO
2 patterns, the peaks of both materials can also be visualised (
Figure 3). The angles 24.50º, 41.60º, 50.30º, 54.70º, 63.70º, 72.30º and 79.19º correspond to Co/MnO
2, and are related to the (110), (120), (220), (231), (130), (343) and (330) planes (
Figure 3) [
29]. Nevertheless, the other profiles observed correspond to the cobalt oxides present in the sample, since they coincide with the Co
3O
4 angles described above. This means that there is a coexistence of elemental cobalt and its oxidized species in the sample.
The characterization and morphology study of the materials was performed using a scanning electron microscope (SEM).
Figure 4C shows the SEM images of the Co
3O
4 nanoparticles, which presented an irregular shape with a high degree of agglomeration, with average sizes of 36-64 nm, as previously reported [
23]. Nevertheless, when the PVP was added, the nanoparticles were smaller (19 - 25 nm) with a more spherical geometry (
Figure 4D). It is reported in literature that by adding a capping agent, the nanoparticles are smaller and this effect leads to an increase in the surface area of the catalyst, which means that the active sites are more exposed. Therefore, the catalytic activity of the catalyst increases [
19,
22]. The morphology of cobalt nanoparticles with and without PVP is shown in
Figure 4A and
Figure 4B, respectively. The same effect is observed when PVP was added to the synthesized material: the morphology obtained is well defined and the particles are smaller.
SEM images of nanoparticles embedded in a support are presented in
Figure 5. Co
3O
4 nanoparticles immobilised on zeolite show a granular morphology with an average diameter of 24-30 nm (
Figure 5A). It is shown that the use of support helps to obtain nanoparticles with better distribution and a higher surface area. In
Figure 5C, Co
3O
4 nanoparticles supported on CeO
2 can be observed, demonstrating that the nanoparticles have a very small size and better distribution compared to Co
3O
4 nanoparticles without support (
Figure 4C) [
28]. Co
3O
4 nanoparticles embedded in MnO
2 show an aggregated morphology, as previously reported in literature (
Figure 5B) [
24].
The composition of the chemical elements present in the catalysts was determined by energy dispersive spectrometry (EDX). This analysis was performed on the nanoparticles immobilised on the three tested different supports. As observed with XRD, the EDX spectrum of Co
3O
4/Zeolite confirms the presence of expected chemical elements (Co, Al, Si) (
Table 3) [
30]. Nevertheless, a very small presence of sodium from the reducing agent used during the synthesis was also detected, indicating that the material could have been washed more times. Co and Ce were detected in the Co
3O
4/CeO
2 sample, as expected (
Table 2). In the Co
3O
4/MnO
2 sample (
Table 1), the presence of Co and Mn elements was detected, as well as a very small amount of sodium and potassium.
3.2. Catalytic activity of the catalysts
To study the catalytic activity of the samples, methanol STY and selectivity were obtained.
Figure 6 presents methanol STY for cobalt and its oxide as a function of operating temperature at pressures of 10 and 15 bar, respectively. The effect of reaction temperature was also investigated and as can be seen for most of the catalysts methnaol STY increases gradually as the temperature rises. However, for Co
3O
4 catalyst, a decrease in STY was observed at 280 ºC compared to 260 ºC, which is not in accord to the behaviour of other catalysts. This can attributed to the formation of more carbon monoxide at high temperatures due to the endothermic nature of reverse water gas shoft reaction as the competeing reaction for methnaol syntheis as presented before. The influence of pressure was also investigated, and the results showed that a better catalytic activity is obtained at 15 bar, as the use of high pressures is advantageous due to the exothermic nature of the reaction [
8,
11].
Furthemore. the catalytic activity of cobalt and cobalt oxide was compared in terms of STY and selectivity to understand which cobalt species presents the active sites more favorable for methnaol synthesis. As can be observed, cobalt nanoparticles give methnaol STY of 3.2 g.kg
catalyst-1h
-1, while only 0.25 g.kg
catalyst-1h
-1 was obtained for cobalt oxide nanoparticles. Hence, metalic cobalt posseses active sites catalyzing the methnaol syntheis from carbon dioxide hydrogenation reaction more efficiently. Using elemental Co, a higher STY was obtained if compared to Co
3O
4 catalyst, since the selectivity of the reaction is much more favoured for methanol formation than for carbon monoxide production when this material is used instead of Co
3O
4, because the latter material is highly selective towards methane and carbon monoxide formation [
31,
32]. In many studies, this effect has been attributed to a lower carbon dioxide adsorption on the cobalt surface compared to Co
3O
4, which favours the formation of other products such as methane when using the oxide [
33]. However, the catalyst selected for the study was cobalt oxide due to its high stability compared to elemental cobalt [
35].
Two ways to improve the catalytic activity working with cobalt oxide nanoparticles were studied: (a) the addition of polyvinylpyrrolidone (PVP) to control the size of the nanoparticles, and (b) the addition of a support to improve the synergistic effect between the nanoparticles and the support. A comparison of the catalysts performance with and without PVP was carried out to analyse the effect of this polymer on the materials. By adding PVP in the synthesis of Co
3O
4, higher methanol STY was obtained which is accounted for by the smaller nanoparticles of Co
3O
4 with a more spherical morphology (
Figure 4C and
Figure 4D), leading to higher specific surface area and therefore more availability of the catalytic sites.
To study the effect of supports on the catalytic activity of Co
3O
4 nanoparticels, thye were immobilised on different supports inculding zeolite, CeO
2 and MnO
2. As seen in
Figure 7, more methanol STY was obtained when immobilising Co
3O
4 on CeO
2. This can be attributed to the metal-support interaction between Co
3O
4 and CeO
2 generating interfacial sites which can synergystically catalyze methnaol synthesis reaction. In addition, oxygen vacancies present in CeO
2 are also assumedt to facilitate the adsorption and activation of carbon dioxide [
20,
21,
34,
35,
36]. Other support studied was zeolite, which resulted in an improvement in methanol production since the presence of aluminum atoms in these silicate-based materials introduces negative charges that are compensated by exchangeable cations in the pore space, and these porous characteristics in the zeolite structure are those that allow greater carbon dioxide adsorption capacity [
19,
37]. Co
3O
4 immobilised on MnO
2 also resulted in more methanol STY compared to Co
3O
4. This can be attributed to the synergistic effects of the two materials as the catalytic activities of the individual materials are lower and less selective for methanol (
Figure 6), indicating the importance of the architecture and nature of the interface [
11]. Comparing the methanol STY of the three supports studied, CeO
2 performed the best as the support which can be due to the oxygen vacancies promoting carbon dioxide adsorption and activation as well as the generation of the interfacial sites betweeen CeO
2 and Co
3O
4 being more favorable for the methnaol syntheis reaction.
Methanol selectivity for the catalyst samples is presented in
Figure 9. As can bee seen, at 180 ºC and 15 bar, the methanol selectivity for all samples was 100%, indicating that no carbon monoxide was formed at this temperature. However, as the temperature increases, the selectivity decreases as the enthalpy of methanol synthesis is negative, and therefore it is an exothermic reaction, which is more favoured at lower temperatures (
Figure 9) [
9,
38]. In case of Co
3O
4 with PVP and Co
3O
4/zeolite, a decrease in selectivity towards methanol was only observed from 220 ºC. As for the other remaining catalysts, this methanol selectivity decreased considerably because of the production of carbon monoxide at high temperatrures (
Figure 9) [
11,
39].