The variable-stiffness elastic actuator is applied to the flexible arm as a driving device, and the variable-stiffness function of the flexible arm is realized at the same time. During the movement of the flexible arm, the actuator mainly bears axial force and lateral force. Therefore, the anti-tensile, anti-compressive, and lateral stiffnesses are primarily studied.
3.1. Anti-Tensile Stiffness at Any Position of the Variable-Stiffness Elastic Actuator
As illustrated in
Figure 3, the actuator undergoes axial elongation,
, due to applied air pressure. In this state, the axial force
, is applied at the center of the upper-end cover, causing the actuator to elongate and deform. As a result, the center point of the upper-end cover moves
along the axis direction. The friction includes frictional force in various areas: between the constrained airbag and the spiral tube, among the filling particles and the constrained airbag, and finally, between the filling particles and the pressurized airbag. The constrained airbag, pressurized airbag, and spiral tube generate deformation resistance force.
The static equilibrium equation of the variable-stiffness elastic actuator is as follows:
In the formula, is the driving force; is the friction resistance forces between the constrained airbag and the constrained spiral tube, between the filling particles, between the filling particles and the constrained airbag, and between the filling particles and the pressurized airbag; and is the axial deformation resistance force of the constrained airbag, pressurized airbag, and constrained spiral tube.
The driving force is given by:
where
represents the air pressure applied to the pressurized airbag, and
denotes the cross-sectional area of the cavity after the pressurized airbag has deformed.
Both the constrained and pressurized airbags are fabricated from silicon–fluorine rubber—a highly elastic and incompressible material—ensuring that the annular volume remains constant after deformation. The constrained spiral tube is made of a rigid material, so its internal cross-sectional area remains unchanged before and after deformation. Consequently, any volume change in the inner cavity of the constrained spiral tube directly reflects the volume change in the inner cavity of the pressurized airbag.
where
represents the cross-sectional area of the inner wall of the spiral tube,
denotes the initial effective length of the variable-stiffness elastic actuator, and
symbolizes the initial cross-sectional area of the cavity in the pressurized airbag.
where
stands for the diameter of the inner wall of the spiral tube.
where
represents the initial diameter of the inner wall of the pressurized airbag.
The effective working area of the pressurized airbag is defined by the cross-sectional area of its cavity.
After the inflation of the pressurized airbag, the axial extension of the actuator causes the spiral tube groove to become larger, and the particles and constrained airbags are embedded in the groove, resulting in an increase in the cross-sectional area of the pressurized airbag. Therefore, it is necessary to introduce a cross-sectional area correction coefficient
on the basis of the aforementioned pressure axial force model. The correction coefficient is related to factors such as particle motion trajectory and groove volume change, and can be obtained through experimental analysis. Substituting Equation (6) into Equation (2), the driving force is
- 2.
Friction resistance force
As the actuator expands under pressure, a positive pressure is generated on the inner-wall surface of the pressurized airbag, generating friction resistance force among the actuator’s components (
Figure 4).
where
is the infinitesimal positive pressure element of the pressurized airbag, and
represents the infinitesimal area element after the airbag is pressurized and deformed.
represents the infinitesimal angle element on the inner-wall surface.
denotes the infinitesimal height element on the inner-wall surface.
is the friction coefficient.
The friction force between the constrained airbag and the spiral tube is
where
is the friction coefficient between the constrained airbag and spiral tube, and the axial friction force among the filling particles is
where
signifies the friction coefficient between the particles, and
denotes the particle correction coefficient.
The friction force among the constrained airbag and particles is
where
is the friction coefficient between the particles and the constrained airbag.
The friction between the particles and the pressurized airbag is
where
is the friction coefficient between the particles and the pressurized airbag.
- 3.
Deformation resistance force
The variable-stiffness elastic actuator moves
axial elongation under the action of external force
. According to the principle of elastic deformation, the axial deformation resistance force of the constrained airbag is [
18]
where
denotes the elastic modulus of the airbag,
is the initial diameter of the outer wall of the constrained airbag, and
is the initial diameter of the inner wall of the constrained airbag.
The axial deformation resistance force of the pressurized airbag is
where
denotes the initial outer diameter of the pressurized airbag, and
is the initial diameter of the inner wall of the pressurized airbag.
The resistance force generated by the constrained spiral tube is smaller than the above force and can be ignored. Therefore, substituting Equations (7) and (9)–(14) into Equation (1), the relationship between external load
Fz and the axial elongation is
The anti-tensile stiffness of the variable-stiffness elastic actuator is
When , the anti-tensile stiffness is calculated according to Equation (16). When , the variable-stiffness elastic actuator reaches maximum elongation, and the anti-tensile stiffness depends on the anti-tensile strength of the constrained spiral tube.
3.2. Anti-Compressive Stiffness at Any Position of the Variable-Stiffness Elastic Actuator
As illustrated in
Figure 5, the actuator undergoes axial elongation,
, due to applied air pressure. In this state, the axial force
F-z is applied at the center of the upper-end cover, causing the actuator to elongate and deform. As a result, the center point of the upper-end cover moves
along the axis direction. At this time, the internal friction contributing to the resistance moment mainly includes frictional interactions in various regions: between the constrained airbag and the spiral tube, among the filling particles and the constrained airbag, and finally, between the filling particles and the pressurized airbag. The constrained airbag, pressurized airbag, and spiral tube generate deformation resistance force. The wedge resistance force
is generated by filling particles and constraining the airbag in the spiral groove.
According to the static equilibrium equation,
- 1.
Driving force
The variable-stiffness elastic actuator is compressed under the action of external force, and the air pressure value remains unchanged. Therefore, when the elongation changes to
, the cross-sectional area of the inner cavity changes. According to Equation (7),
- 2.
Friction resistance force
The friction force between the constrained airbag and the spiral tube is constrained to
The axial friction force among the filling particles is
The friction force among the particles and the constrained airbag is equal to
The friction between the particles and the pressurized airbag is
- 3.
Deformation resistance force
According to Equation (13), the deformation resistance of the constrained airbag is
According to the Equation (14), the deformation resistance of the pressurized airbag is
- 4.
Wedge resistance moment
The magnitude of the wedge resistance force is influenced by the volume of the filler particles and the depth to which the constrained airbag is embedded in the groove. When the embedded depth of the filled particles is less than the radius of the particles (
Figure 6a), the force model can be analyzed using wedge-clamping mechanisms, as depicted in
Figure 6d. When the filling particles are completely embedded in the groove (
Figure 6b), the force model is as shown in
Figure 6e. Essentially, the force magnitude depends on the anti-compressive strength of the embedded particles and the constrained airbag within the groove.
The force exerted by the pressurized airbag on unit-filling particles when their embedding depth is less than the particle radius is presented in
Figure 6c and defined as:
where
F denotes the pressure applied to a unit of particles by the pressurized airbag, and r represents the radius of the unit-filled particle.
For simplicity, we assume a uniform interaction force among the filling particles and designated this uniform force as
F. These particles, along with the constrained airbag, are embedded in the groove of the spiral tube, functioning as a wedge-clamping mechanism (
Figure 6d). The corresponding wedge resistance force is
where
denotes the friction angle, and
represents the wedge lift angle, associated with the inlet pressure or particle embedding depth.
Thus, substituting Equations (18)–(24) and (27) into Equation (17), the relationship between the elongation and the external force is
where
Nk is the total number of particles embedded in the groove.
When the embedded groove depth of the filling particles is less than the particle radius, the anti-compressive stiffness of the variable-stiffness elastic actuator is
When , the anti-compressive stiffness of the variable-stiffness elastic actuator is calculated according to Equation (29). When , the filling particles are completely embedded in the groove of the spiral tube, and the anti-compressive stiffness depends on the anti-compressive strength of the filling particles and the constrained airbag in the embedded groove.
3.3. Lateral Stiffness at Any Position of the Variable-Stiffness Elastic Actuator
The lateral stiffness of a flexible robot is generally considered to be weak. Therefore, when integrating a variable-stiffness actuator into such a robot, the focus predominantly shifts to studying the lateral stiffness.
Figure 7a illustrates the bending model of the variable-stiffness elastic actuator, which undergoes axial elongation due to applied air pressure. In this state, a lateral force,
Fx, is applied at the center of the upper-end cover, causing the actuator to bend and deform. As a result, the center point of the upper-end cover moves
in the direction of
Fx. When subjected to this external load
Fx, the variable-stiffness elastic actuator behaves akin to a cantilever beam: it elongates on its left side and compresses on the right. This deformation produces a friction resistance moment at the upper-end cover of the actuator. The various components—constrained airbags, pressurized airbags, and spiral tubes—contribute to deformation resistance moments. Additionally, a wedge resistance moment forms on the compressed side of the spiral tube. It is worth noting that while the driving force has an effect on the local lateral stiffness of the actuator, it does not significantly influence the overall lateral stiffness [
19].
According to the moment balance equation of the upper cover:
where
is the resistance moment due to the external force
Fx,
is friction-induced resistance moment,
is the deformation resistance moment, and
is the wedge resistance moment.
- 1.
External moment
The driving moment generated by the external load
Fx is
- 2.
Friction resistance moment
Due to the bending angle,
is small under the action of the lateral force
Fx. Considering the bending geometry of the actuator shown in
Figure 8, the end-face rotation angle is
The bending radius of curvature is
When the actuator is subjected to the external force
Fx, the left side of the pressurized airbag elongates, while the right side compresses. The inner-wall diameter remains unchanged. The elongated length on the left side of the inner wall of the pressurized airbag is
The length on the right side of the pressurized airbag is
The force arms of the friction resistance moment are different due to the different diameters of the constrained airbag, pressurized airbag, and constrained spiral tube. And each friction force is different in the circumferential range, as shown in
Figure 7b.
Therefore,
where
is the outer-wall diameter of the pressurized airbag after deformation,
, and
is the inner-wall diameter of the constrained airbag after deformation,
.
- 3.
Deformation resistance moment
The deformation of the annular section of the constrained airbag and pressurized airbag is stable because of the radial constraint of the constrained spiral tube. Under the action of external force, the actuator behaves according to the plane-bending model of an elastic beam. According to the Euler–Bernoulli beam theory, the axial deformation resistance moment generated by the constrained airbag is [
18,
20]
The axial deformation resistance moment generated by the pressurized airbag under the action of external force is
Therefore, substituting Equations (31) and (36)–(41) into Equation (30), the relationship between the bending angle and the external force is
The lateral stiffness of the variable-stiffness elastic actuator is
When , the lateral stiffness is calculated according to Equation (43). When , the resistance moment of the wedge depends on the anti-compressive strength of the filling particles and constrained airbag in the right embedded groove.