2. Compressive strength of CRC
The compressive capacity of plain high strength concrete (HSC), commonly used for CRC, under biaxial loading is highly dependent on the transverse load applied. While the reduction of strength for biaxial compression-tension of HSC is even more pronounced than for normal strength concrete (e.g., [
12]), biaxial compression loading results in an increased load-bearing capacity [
13]. The presence of textile CFRP reinforcement embedded in HSC matrix, which is sensitive to lateral pressure [
14], reduces the compressive strength of CRC. For non-impregnated textile reinforcement, the yarns are therefore usually considered as voids that weaken the concrete cross-section [
15,
16]. Both the weft and warp direction of typical biaxial grids form artificial discontinuities [
17]. However, this type of disturbance becomes more pronounced as the number of layers increases and the thickness of the concrete between the yarns decreases [
18], eventually leading to a separation and splitting of the CRC panel along the CFRP grids into several thin concrete lamellae. This separation can lead to premature failure of the concrete lamella due to second order deformations as their effective thickness is reduced. For CRC with impregnated yarns, extensive research has been carried out by
Bochmann to investigate the behaviour under uniaxial compression [
18,
19]. He investigated the phenomenon of the reduction of compressive strength for textile reinforced cubic CRC specimens (40 mm edge length) with different reinforcement inclinations in relation to the direction of compressive forces and different manufacturing methods, as well as impregnation materials of the reinforcement (styrene-butadiene (SBR) and epoxy resin (EP), respectively).
Bochmann proposed a reduction of compressive strength as a function of the reinforcement ratio and the inclination of the stress field to the plane of the reinforcement. In his tests, he found that EP-impregnated grids have a significantly smaller reduction of compressive strength than SBR-impregnated grids due to the higher transverse stiffness of the resin [
20]. In addition, a significant influence of the fabrication method has been observed. The reduction is more pronounced for specimens that have been produced by lamination [
21] in comparison to cast specimens due to the interlaminar joint in the reinforcement plane resulting in premature failure. Similar results were found by
Bielak in [
22] for CRC cubes with EP impregnated grids. According to
Moccia et al. [
23], the casting position also affects the compressive strength of reinforced concrete due to voids under the reinforcement bars resulting from bleeding and plastic settlement of the fresh concrete. For example, for webs in thin CRC girders, these voids may occur below the longitudinal yarns for example in flanges in tension and compression zones. In addition, the formation of voids is dependent on the concrete slump and compaction quality of the concrete.
For CRC specimens, biaxial compression tests with soft-impregnated CFRP grids and HSC with a maximum aggregate size of 1 mm were recently performed by
Betz [
24]. These tests showed a reduction of compressive strength for a lateral pressure that was greater than 50% of the uniaxial prismatic compressive strength. No significant reduction of compressive strength was observed at lower lateral pressures. The utilized grids act as a cross-sectional weakening, causing the specimens to fail prematurely by splitting in the reinforcement plane. For higher reinforcement ratios and laminated specimens, this effect was more pronounced. It was also found that higher reinforcement ratios resulted in lower compressive stiffness of the CRC specimens.
As in steel reinforced concrete, the capacity of compression struts in CRC cannot be described solely by the uniaxial or biaxial compressive strength, since additional transverse tensile stresses are induced, for example, by the longitudinal and transverse yarns of CFRP shear reinforcement in webs of slender beams (
Figure 1 (a)). In particular, thin-walled CRC components reinforced with CFRP grids are prone to strut failure due to their thin webs, high shear reinforcement ratios and flat stress field angles. In highly reinforced webs of CRC components, compression strut inclinations of 45° occur, while the yarns are oriented horizontally and vertically. Both the longitudinal and the vertical yarns induce tensile stresses in the compression strut due to bending and shear. These transverse tensile stresses (and thus strains) reduce the compressive strength and stiffness in cracked CRC. This behaviour is well known for steel reinforced concrete and is referred to as compression softening (
Figure 1 (b)). These stress states can be represented in a simplified form in 2D with a CRC specimen subjected to compressive stresses and transverse tension (0°/90° orientation). In addition, the 45° inclination of the reinforcement relative to the compression strut must also be considered in experimental investigations. It is important that both the warp and the weft yarns are subjected to tensile forces (
Figure 1 (a).
In general, two different test setups have been used by researchers in the past to investigate compression softening in steel reinforced concrete: panel tests (e.g. [
26,
27,
28,
29]) and biaxial compression – transverse tension tests on reinforced panels (e.g., [
30,
31,
32,
33,
34]). In these tests, for example panels were loaded in compression in one direction while transvers tension was applied, and also different load controls were used (e.g., proportional / sequential loading). Further information can be found in [
35]. The constitutive laws proposed by the researchers to account for compression softening in steel reinforced concrete based on their experimental investigation vary strongly (
Figure 1 (c)). While
Schlaich & Schäfer [
34] proposed a constant reduction of strength to 80% of the cylindrical compressive strength
fc,cyl for average transverse tensile strains
ε1 of the reinforced concrete panels up to 6‰ (no experimental results are available for higher strains),
Veccio & Collings [
29] and
Belarbi & Hsu [
26] suggest exponential reductions as a function of the average tensile strain
ε1. In [
31] a trilinear law is proposed instead. Here, a reduction to 0.75 ·
fc,cyl is chosen for average tensile strains
ε1 up to 2 ‰ and 0.5 ·
fc,cyl (for
fck = 40 MPa) for yielding of steel with average strains
ε1 higher than 6 ‰, with linear interpolation in between. In the new generation of Eurocode 2 [
36] the influence of the average longitudinal tensile strain in mid-depth of the stress-field
εx as well as the inclination of compression strut
θr is included in the reduction of the compressive capacity of steel reinforced concrete.
Such extensive experimental investigations considering the influence of transverse tension on the compressive strength have not yet been carried out for components with non-metallic reinforcement. In tests on textile reinforced concrete (TRC) panels with non-impregnated alkali resistant glass fibres in [
16,
37] it was found that a simple transfer of the panel-testing method is challenging for thin-walled TRC because of stability problems and issues with the load introduction. However, tests have also been carried out in a panel tester for steel reinforced concrete components strengthened with FRP sheets [
38]. In these studies, the results of [
26] were confirmed, but with reduced softening behaviour due to the applied FRP sheets.
Voss proposed a large reduction of compression strut capacity of 29,7 % for non-impregnated textile reinforcement [
16], which was recalculated based on the results of his flexural shear tests with strut failure. For specimens with impregnated textile reinforcement, the influence of transverse tension on the compressive strength has not been systematically investigated yet. The higher ultimate strains and stresses in the CFRP reinforcement may result in higher tensile stresses in the surrounding concrete compared to steel reinforcement. In addition, longitudinal cracks resulting from bond stresses of the reinforcement could split the compression struts and induce spalling of the concrete [
17].
Bielak et al. found in large-scale bending tests on CRC I-beams with textile CFRP shear reinforcement that the capacity of the compression strut is further reduced compared to steel reinforced concrete [
39]. In his specimens, four layers of epoxy impregnated CFRP grids were assembled into the 5 cm thick web. The significantly reduced concrete cover and high shear reinforcement ratio caused premature bond failure and in-plane cracking. Recently, first tests on the biaxial compression-tension behaviour of CRC based on
Bochmann’s investigation of the uniaxial compressive behaviour of CRC [
18]were conducted by
Betz et al. [
40]. They used fine-grained concrete with a maximum aggregate size of 1 mm and soft impregnated grids, which resulted in a relevant reduction in compressive strength up to 40 % for casted panels in dependence on the maximum tensile strain in the yarns of up to approximately 7 ‰. In addition, they found the well-known influence of the fabrication method with further reduction in strength of laminated specimens. However, a systematic experimental campaign to quantify the effect of compression softening of CRC is not yet available.
5. Constitutive law
Based on the results of the extensive experimental research and the measurement techniques used, a simple constitutive law is derived. It is important to note that so far only one material combination of CFRP grid and high strength concrete has been investigated and therefore the constitutive law is only valid for this combination. As explained in section 4.2.1, three sections can be identified in the relationship between maximum transverse tensile strain and compressive strength: a constant compressive strength from zero transverse strain up to the initiation of tensile cracking ➀, a linear decrease in compressive strength with increasing transverse tensile strain until complete cracked state with large crack widths ➁, and again a constant state for large tensile strains ➂. Therefore, a three-linear approach as a function of the imposed average transverse tensile strain (
αc(
ε1)) representing the crack states is used to describe the compression softening behaviour of CRC (Eq. (5-1)). Some parameters like the position of the grid within the cross section (number of weak layers with stress deviation) or the concrete cover, respectively, that have an effect on the maximum and minimum values of strength reduction are not covered. Here, the positive influence of concrete covers larger than 10 mm is neglected to be on the safe side and to ensure a simple calculation approach.
In this constitutive law, the upper limit of compressive strength in phase ➀(uncracked state and state of crack initiation) corresponds to the uniaxial compressive strength of reinforced CRC panels. Through this, splitting tensile stresses resulting from deviation of compression stresses and confinement due to CFRP grids are taken into account. For safe calculation, the mean value of the CS-3 series with the lowest mean compressive strength under uniaxial compressive load is selected. As shown in section 4.2.1, a differentiation must be made between the yarn tensile strain and the average tensile strain of the CRC panel. Analogously to common studies for steel reinforced concrete, for example [
29], [
65], [
51], for the proposed constitutive law,
αc is derived as a function of the transverse panel strain
ε1 (Eq. (5-2)). The resulting constitutive law, as well as all test results except for tests with larger concrete cover (
d1 = 15 mm) are plotted in
Figure 15. As explained in sections 4.2.4 and 4.2.5, reinforcement inclined at 45° and the reinforcement ratio (up to 0.75 %) have no significant effect on the compression softening behaviour. Therefore, these tests are included in
Figure 15.
As the load increases, more cracks develop with the crack width of the existing cracks remaining approximately constant until the entire crack pattern has developed (phase ➁). When the crack pattern is completed and the average tensile strain grows beyond a certain threshold value (depending on the maximum aggregate size), stress transfer across the cracks ceases. For CRC with small aggregate sizes, this stage is reached already at small crack widths and transverse strains [
66,
67], so that compressive stresses are transferred within the individual lamellae. This state ➂ is reached after an average tensile panel strain of about 6 ‰. This lower limit of reduction is essentially determined by the geometry of the remaining struts. The more slender, the more irregularly edged, the less they follow the direction of compression and the less constant their width, the greater the reduction in capacity of these compressive struts [
51]. The high-strength concrete used, with small aggregate sizes, provides almost identical, regular lamellae, resulting in a smaller reduction in compressive strength compared to steel-reinforced concrete, which usually has larger aggregate sizes.
In general, the compression softening behaviour of the specimens tested can be described adequately with little scatter. The derived constitutive law provides a lower limit for the compressive softening behaviour of CRC panels.
Figure 1.
Orientations of uniaxial compression stresses to reinforcement in a CRC web [
17] (a), compression softening of steel reinforced concrete following [
25] (b) and exemplary constitutive laws for compression softening in steel reinforced concrete. (c)
Figure 1.
Orientations of uniaxial compression stresses to reinforcement in a CRC web [
17] (a), compression softening of steel reinforced concrete following [
25] (b) and exemplary constitutive laws for compression softening in steel reinforced concrete. (c)
Figure 2.
Uniaxial tensile test on CRC specimens reinforced with two and three grids: test setup and geometry (a), stress-strain diagrams of specimens with two grids (b) and three grids (c) and measured strains at different crack stages using DIC evaluation (d).
Figure 2.
Uniaxial tensile test on CRC specimens reinforced with two and three grids: test setup and geometry (a), stress-strain diagrams of specimens with two grids (b) and three grids (c) and measured strains at different crack stages using DIC evaluation (d).
Figure 3.
Test setup for investigation of compression softening (a) and influence of different load application systems (b).
Figure 3.
Test setup for investigation of compression softening (a) and influence of different load application systems (b).
Figure 4.
Specimen dimensions and reinforcement layout of uniaxial compression tests (a) and biaxial compression-tension tests (b) and (c).
Figure 4.
Specimen dimensions and reinforcement layout of uniaxial compression tests (a) and biaxial compression-tension tests (b) and (c).
Figure 5.
Instrumentation for uniaxial compression tests (a) and for biaxial tests (b): LVDTs on back side, DIC on front side of specimens and FOS on longitudinal yarns under investigation (in biaxial tests).
Figure 5.
Instrumentation for uniaxial compression tests (a) and for biaxial tests (b): LVDTs on back side, DIC on front side of specimens and FOS on longitudinal yarns under investigation (in biaxial tests).
Figure 6.
Influence of specimen geometry and CFRP grid on the uniaxial compressive strength (a) fracture patterns of investigated specimens (b).
Figure 6.
Influence of specimen geometry and CFRP grid on the uniaxial compressive strength (a) fracture patterns of investigated specimens (b).
Figure 7.
Occurring effects of CRC panels under uniaxial compression: Splitting tensile stresses resulting from deviation of compression stresses due to yarns (effect ➀) and confinement due to CFRP grids (effect ➁).
Figure 7.
Occurring effects of CRC panels under uniaxial compression: Splitting tensile stresses resulting from deviation of compression stresses due to yarns (effect ➀) and confinement due to CFRP grids (effect ➁).
Figure 8.
Influence of transverse tension on the compressive strength for all tested specimen (a) and for specimens from series 7 (b) and stress-strain curves for different max. tensile strains of specimens from series 7 (c).
Figure 8.
Influence of transverse tension on the compressive strength for all tested specimen (a) and for specimens from series 7 (b) and stress-strain curves for different max. tensile strains of specimens from series 7 (c).
Figure 9.
Relative concrete strength as a function of maximum mean panel strain and maximum yarn strain, respectively (a) and measured strains in relation to the evaluation method for specimen with two grids and d1 = 10 mm (b).
Figure 9.
Relative concrete strength as a function of maximum mean panel strain and maximum yarn strain, respectively (a) and measured strains in relation to the evaluation method for specimen with two grids and d1 = 10 mm (b).
Figure 10.
Compressive strain distribution during loading process for specimen with c = 10 mm, two grids and ε1,max = 7.4 ‰.
Figure 10.
Compressive strain distribution during loading process for specimen with c = 10 mm, two grids and ε1,max = 7.4 ‰.
Figure 11.
Influence of type of loading (sequential / proportional loading) on the compressive stress-strain behaviour.
Figure 11.
Influence of type of loading (sequential / proportional loading) on the compressive stress-strain behaviour.
Figure 12.
Compressive strength of panels for different maximum transverse tensile strains (a) and stress-strain curves of specimens with almost identical transverse strains at failure but with different concrete cover (b).
Figure 12.
Compressive strength of panels for different maximum transverse tensile strains (a) and stress-strain curves of specimens with almost identical transverse strains at failure but with different concrete cover (b).
Figure 13.
Influence of reinforcement ratio on compressive strength (a) and crack patterns prior to failure for specimens with similar average max. tensile strains (b).
Figure 13.
Influence of reinforcement ratio on compressive strength (a) and crack patterns prior to failure for specimens with similar average max. tensile strains (b).
Figure 14.
Influence of preformed grids and skewed reinforcement on the compression softening behaviour (b) and crack patterns of exemplary test specimens prior to failure (b).
Figure 14.
Influence of preformed grids and skewed reinforcement on the compression softening behaviour (b) and crack patterns of exemplary test specimens prior to failure (b).
Figure 15.
Description of compression softening of CRC with the material combination used as a function of panel strain.
Figure 15.
Description of compression softening of CRC with the material combination used as a function of panel strain.
Table 1.
Composition of used concrete.
Table 1.
Composition of used concrete.
Ingredient |
Density |
Content |
Ratio |
|
[kg/m3] |
[kg/m3] |
[%] |
Cementitious binder compound BMC CEM II/C-M Deuna |
2962 |
707 |
29,9 |
Water |
1000 |
165 |
7,0 |
Fine quartz sand |
F38 S |
2650 |
294 |
12,4 |
Quartz sand |
|
0.1–0.5 mm |
2650 |
243.2 |
10,3 |
Quartz sand |
0.5–1.0 mm |
2650 |
201.4 |
8,5 |
Quartz sand |
1.0–2.0 mm |
2650 |
148.9 |
6,3 |
Quartz fine gravel |
2.0–4.0 mm |
2650 |
593.5 |
25,1 |
Superplasticizer MC-VP-16–0205-02 |
1070 |
15 |
0,5 |
Table 2.
Material properties of textile CFRP reinforcement [
48,
49]
Table 2.
Material properties of textile CFRP reinforcement [
48,
49]
Type of reinforcement |
Material |
Cross section* |
Distance between roving axes |
Tensile strength |
Young’s Modulus |
[mm²/m] |
[mm] |
[MPa] |
[GPa] |
0° |
90° |
0° |
90° |
0° |
90° |
0° |
90° |
Planar grid |
CFRP |
95 |
95 |
38 |
38 |
3710 |
3490 |
231 |
244 |
Preformed grid |
CFRP |
95 |
95 |
38 |
38 |
2600 |
1930 |
219 |
191 |
Table 3.
Main parameters of test series.
Table 3.
Main parameters of test series.
Test series |
# of tests |
type of loading |
d1
|
ρ |
grid orientation |
investigated influence |
[mm] |
[%] |
[mm] |
CS-1 |
3 |
uniaxial compression |
plain concrete |
panel geometry |
CS-2 |
3 |
uniaxial compression via steel platens |
plain concrete |
load introduction |
CS-3 |
3 |
uniaxial compression |
10 |
0.5 |
0°/90° |
presence of grids |
CS-4 |
5 |
uniaxial compression |
15 |
0.5 |
0°/90° |
concrete cover |
CS-5 |
3 |
uniaxial compression |
10 |
0.75 |
0°/90° |
reinforcement ratio |
CS-6 |
3 |
uniaxial compression |
10 |
1.00 |
0°/90° |
reinforcement ratio |
CS-7 |
6 |
biaxial proportional |
10 |
0.5 |
0°/90° |
σnm1 / σc2 = 3.9 … 44.9 |
CS-8 |
6 |
biaxial proportional |
15 |
0.5 |
0°/90° |
σnm1 / σc2 = 3.9 … 38.7 |
CS-9 |
6 |
biaxial proportional |
10 |
0.75 |
0°/90° |
σnm1 / σc2 = 4 … 36.7 |
CS-10 |
3 |
biaxial sequential |
10 |
0.5 |
0°/90° |
σnm1,seq = 901 … 2345 MPa |
CS-11 |
4 |
biaxial proportional |
10 |
0.5 |
0°/90° preformed |
σnm1 / σc2 = 14.7 … 38.4 |
CS-12 |
3 |
biaxial proportional |
10 |
0.5 |
45°/45° preformed |
σnm1 / σc2 = 14.5 … 27.9 |
Table 4.
Test results of uniaxial compression tests.
Table 4.
Test results of uniaxial compression tests.
Test series |
d1
|
ρ |
fc,cyl
|
σc2,max1
|
σc2,max / fc,cyl
|
[mm] |
[%] |
[MPa] |
[MPa] |
[-] |
CS-1 |
- |
- |
92.7 |
93.3 |
1.01 |
CS-2 |
- |
- |
92.7 |
85.7 |
0.92 |
CS-3 |
10 |
0.5 |
92.7 |
79.8 |
0.86 |
CS-4 |
15 |
0.5 |
96.2 |
85.4 |
0.89 |
CS-5 |
10 |
0.75 |
96.4 |
92.0 |
0.95 |
CS-6 |
10 |
1.00 |
96.2 |
83.0 |
0.86 |
Table 5.
Test results of series 7 and 8 with proportional biaxial loading and ρ = 0.5 %.
Table 5.
Test results of series 7 and 8 with proportional biaxial loading and ρ = 0.5 %.
Specimen |
c |
fc,cyl
|
Fmax
|
σc2,max1
|
σc2,max / fc,cyl
|
σnm1 / σc2
|
ε1,max2
|
[-] |
[mm] |
[MPa] |
[kN] |
[MPa] |
[-] |
[-] |
[%] |
CS-7-1 |
10 |
93.5 |
891 |
74.2 |
0.79 |
9.9 |
1.6 |
CS-7-2 |
10 |
93.5 |
827 |
68.9 |
0.74 |
19.6 |
3.7 |
CS-7-3 |
10 |
93.5 |
696 |
58.0 |
0.62 |
29.3 |
4.8 |
CS-7-4 |
10 |
96.4 |
1010 |
84.2 |
0.87 |
3.9 |
1.6 |
CS-7-5 |
10 |
99.1 |
789 |
65.7 |
0.66 |
44.9 |
9.2 |
CS-7-6 |
10 |
99.1 |
853 |
71.1 |
0.72 |
34.6 |
7.4 |
CS-8-1 |
15 |
96.4 |
1016 |
84.7 |
0,88 |
3.9 |
1.0 |
CS-8-2 |
15 |
96.4 |
1009 |
84.1 |
0.87 |
8.7 |
2.6 |
CS-8-3 |
15 |
96.4 |
687 |
56.7 |
0.59 |
38.7 |
6.1 |
CS-8-4 |
15 |
92.9 |
971 |
78.0 |
0.84 |
17.4 |
3.8 |
CS-8-5 |
15 |
92.9 |
884 |
70.5 |
0.76 |
26.4 |
5.5 |
CS-8-6 |
15 |
92.9 |
884 |
69.3 |
0.75 |
36.1 |
7.7 |