2.1. Model Design
The properties of the backfill material, the steel reinforcement, and the structural dimensions were chosen following the design rules and standards: Berg, et al. [
1], BSI [
13], AFNOR [
12], and TCVN [
14]. According to the AFNOR NF P94-270:2020 standard [
12], the design load was 20 kN/m
2, and the experimental load was applied until the MSE wall to be collapsed, which includes reinforcement rupture.
The full-scale MSE wall was designed using the self-fabricated ribbed steel grids as the reinforcement. The dimensions of the MSE wall are shown in
Figure 1. Within the scope of this study, the MSE wall was built on the rigid foundation which is assumed that the settlement is zero. Additionally, three lateral faces of the wall were fixed to restrict the expansion of the soil mass.
Wall facing panels
The wall facing was the rigid wall type, consisting of four precast Reinforced Concrete with Steel (RCWS) panels with concrete’s strength of B22.5. The concrete facing panels with the dimensions of 1.5 x 0.75 x 0.14 m were used. The total height of the wall was 3 meters.
Backfill Material
Currently, most types of locally available backfill material in Danang City - Vietnam, are cohesive soil and they do not meet the requirements of mechanical, physical, and chemical properties to be reinforced backfill materials according to the standards [
26,
28].
In Danang City, the hillside soil from the Hoa Ninh area is the most suitable source of backfill material based on current standards [
3].
Table 1 shows the mechanical, physical, and chemical properties of the local backfill material. The soil is sandy clay soil according to the standards AASHTO [
26], AFNOR [
12], and TCVN [
14]. The particle size distribution and results of the standard proctor compaction test are shown in
Figure 2. The grain sizes D60, D30, and D10 are 0.09, 0.65, and 4.1 mm respectively. The uniformity coefficient C
u was determined to be 45.6. The friction angle and the unit cohesion were 34.3
0 and 5.1 kN/m
2, respectively. The maximum dry density was 18.16 kN/m
3 when the optimum moisture content was 12.5%. The properties of the selected backfill material meet the requirements of the reinforced soil according to the standards AFNOR [
12], AASHTO [
26] and TCVN [
14] for MSE wall construction.
However, the cohesion of 5.1 kN/m2 in the backfill soil could affect the interaction between the steel reinforcement and the reinforced soil. In addition, this soil contains a remarkable amount of sulfate ion (SO4-2 = 0.497 mg/g); thus it could affect the long-term durability of the reinforcement due to corrosion. Therefore, to efficiently utilize the available local backfill material, the reinforcement used in the wall was galvanized to prevent corrosion, and the soil-reinforcement interaction was enhance by arranging steel ribs on the reinforcement mesh.
The backfill soil was compacted using a light Tamping rammer (Niki NK55 from China) to ensure the soil had the same density. Each soil layer of 0.12 m height was compacted until achieving a relative density of 95% of the maximum dry density.
Reinforcement
In this study, the self-fabricated galvanized steel grid (GSG) - CB300V steel with a diameter of 10 mm provided by the Viet Nhat Steel Joint Stock Company was used. The CB300V steel type has been widely used in Vietnam, and the Ф10 mm steel reinforcement meets the requirements for mechanical, physical, and chemical properties, as well as the design strength when used as the reinforcement in the MSE walls. The steel grid has 3 cm high ribs at the interaction of the longitudinal and transverse directions to increase the backfill soil-reinforcement interactions.
The tensile strength of the steel reinforcement (yield strength) – F
0 was 49,000 N. However, considering the effect of the backfill soil, the service life of the wall, the corrosion due to sulfate ions, and the metal loss during the 100-year design life of the MSE wall were included. Regarding the service life of the wall, Haiun, et al. [
29] recommend that the MSE structure needs to be monitored and repaired when the values of remaining tensile strength within the reinforcement are equal to 65%F
0, with F
0 being the initial tensile strength of the reinforcement. Thus, in this study, at the initial stage, the tensile strength of the reinforcement was 31,850 N, as illustrated in
Table 2.
To consider the reduction in the tensile strength of the reinforcement, Haiun, et al. [
29] performed drilling on the reinforcement bars to reduce their cross-sectional area. Furthermore, this method is also recommended in the design rules and calculation process for MSE walls in AFNOR NF P94-270:2020 [
12]. Therefore, this study also carried out drilling to reduce the cross-sectional area of the reinforcement (as shown in
Figure 3) with a proportional loss of tensile strength (ΔF) equal to 35%F
0, as indicated in
Table 2.
Furthermore, to enhance corrosion resistance for the reinforcement, the steel bars were galvanized by a zinc layer of 70 µm thickness. The length of the reinforcement bars was L = 2.1 m. The vertical spacing between the reinforcement layers was S
v = 0.75 m (4 reinforcement layers along the height of the wall H = 3 m). In each layer, 4 longitudinal steel reinforcement bars were installed with a space of 0.375 m. In addition, the horizontal spacing between the reinforcement bars (the transverse direction) was 0.45 m. The 3 cm high ribs were bonded at the reinforcement mesh to enhance soil-reinforcement interaction, as shown in
Figure 4. The steel reinforcement grids were rigidly connected to the facing panels.
The longitudinal steel reinforcement bars were installed at symmetrical locations. The initial test indicated that the deformation of all longitudinal steel reinforcement bars at the same layer is similar. Thus, in the following section, the behavior of one longitudinal steel reinforcement bar is presented.
Ground Foundation
The MSE wall model was prepared and tested at the University of Danang – University of Science and Technology, Vietnam. The subgrade layer was compacted to achieve 95% of its relative density. On the top of this layer, a 20 cm thick layer of Reinforced Concrete with the dimension of 1.5 x 2.4 m was installed. This foundation was designed to ensure that the foundation remains stable without settlement during the construction and loading of the MSE wall.
Loading system
On the top of the retaining wall, 14 cm thick concrete plates were installed to transfer the load test from the loading system to the reinforced soil mass and the retaining wall. Three load plates with the dimensions of 1.5 x 0.75 x 0.14 m were used.
The load increment system included two anchor cables with the design load-bearing capacity of 1000 kN. In addition, the test loads were controlled using 200 T hydraulic jacks (TLP HHYG – 200150).
The boundary of the MSE wall model was fixed by steel sheet piles (Larsen IV) with dimensions of 400 x 170 x 15.5 mm. The steel sheet piles were driven to a depth of 2.8 m. The top of the wall was fixed by the bracing beams on three sides. This steel wall system is considered as a rigid boundary and prevents the displacements to the sides and the rear of the MSE wall.
2.2. Construction and instrumentation of the MSE wall
The MSE wall were constructed from the bottom up. The foundation soil was compated and the 20 cm thick concrete slab was installed. The steel sheet piles were driven to create the steel wall in three side of the model. The concrete facing panels, 15 cm thick backfill soil, and the steel reinforcement layers were installed in the correct order with full instrumentation. Finally, the loading system was constructed using concrete slab, steel frame, and anchor cables.
Figure 5 illustrates the layout of the model construction in the site before applying the test loads. The MSE wall was fully instrumented to observe the stress and strain distribution along the longitudinal reinforcement bars, the failure surface within the reinforced soil mass, the lateral displacement of the concrete wall facing, and the deformation of the boundary steel sheet wall.
The strain gauges (NIE-SG-CFA-120 - 5 cm long with 6 coils) manufactured in India were equipped for measuring deformations in the reinforcement and backfill material. The maximum deformation on the sensor is 2% (6 mm). These strain gauges were bonded in the steel reinforcement bars at the locations of 15, 50, 60, 95, 105, 140, 150, and 185 cm from the facing panel.
The lateral displacements of the steel sheet wall system, the anchor cables, and the wall panels were monitored by Linear Variable Differential Transformers (LVDTs) WYDC from Japan. with signal reading using the Data logger TDS 303 from Japan. LVDTs were installed at the top of concrete panels 2, 3, and 4 as shown in
Figure 5a.
The vibrating wive Earth Pressure Cells (model 1910) manufactured by ACE Instrument in South Korea were installed to measure vertical and horizontal earth pressure at the top and the toe of the MSE wall. A Geokon 403 signal reader from the United States was used to read signals from the VW Earth Pressure Cell vibrating wire device during the testing process.
Temperature measurements within the wall using a metal thermometer, with a range of up to 100°C (used for calibrating readings from the resistive sensors and foundation surface pressure cell).
All instruments were calibrated before installation to ensure accurate measurements. In addition, the instruments were connected to the Data logger TDS 303 from Japan and a Geokon 403 signal reader from the United States for the data collection.