3.1. Optimizing desulfurization conditions
In the process of desulfurization, the types of hydrogels, the amount of hydrogel, the initial concentration of DBT, the temperature, the rotational speed and time will affect the desulfurization efficiency of composite materials to a certain extent. Therefore, this paper explored and optimized the above conditions in detail.
HBA and HBD are important components of MDESs. HBA mainly selects TBAC andTBAB, while HBD mainly selects PEG.
Specifically, we synthesized eight kinds of MDEs: TBAB/PEG/ZnCl
2, TBAB/PEG/FeCl
3, TBAC/PEG/CoCl
2, TBAC/PEG/CuCl
2, TBAC/PEG/CuCl, TBAC/PEG/NiCl
2, TBAC/PEG/ZnCl
2, TBAC/PEG/FeCl
3, after loading CNTs (OD = 30-60nm), eight kinds of composites were obtained. Then, eight kinds of composites were made of eight hydrogel to remove DBT in simulated oil. The experimental conditions were as follows: 0.5 g of simulated oil, simulated oil concentration of 1600 ppm, reaction temperature 25
oC, rotation speed 600 rpm, and reaction time 30 min. The experimental results are shown in
Figure 3, for HBA, the desulfurization efficiency of hydrogels synthesized by MDESs of TBAC class is higher than that of TBAB class. For the supported reagent MDESs, when HBD and HBA remain unchanged, the desulfurization efficiency of hydrogels prepared with different metal chlorides is also different. The order of desulfurization efficiency of hydrogels obtained from metal chloride is as follows: FeCl
3>ZnCl
2>NiCl
2>CuCl>CuCl
2>CoCl
2. Therefore, when MDESs is TBAC: PEG: FeCl
3, the hydrogel has the highest desulfurization efficiency, and the desulfurization efficiency of the hydrogel can reach 86.9%.
The hydrogels were prepared by using TBAC: PEG: FeCl
3 as MDESs. The experimental conditions were as follows: 0.5 g of simulated oil, simulated oil concentration of 1600 ppm, reaction temperature 25
oC, rotation speed 600 rpm, and reaction time 30 min. The effects of different dosages of hydrogels (0.5 g, 0.7 g, 1.0 g, 1.5 g, 2.0 g) on DBT removal efficiency in simulated oil were investigated. The experimental results are shown in
Figure 4. As can be seen from the figure that when the amount of hydrogel increases from 0.5 g to 1.0 g, the desulfurization efficiency increases with the increase of the amount of hydrogel, but the increase is not obvious. This due to the increase of the vacancy adsorption sites for DBT adsorption as the number of hydrogel increases. Therefore, more DBT can be adsorbed to improve desulfurization efficiency. However, when increasing from 1.0 g to 2.0 g, the desulfurization rate did not rise. The reason is that the aggregation of excess hydrogel will prevent some active sites from being exposed, thus affecting the adsorption of DBT. Therefore, when the dosage of hydrogel is 1.0 g, the desulfurization efficiency is the best. Taking into account the desulfurization efficiency and raw material consumption, the hydrogel dosage is 0.5 g, that is, m (hydrogels): m (oil) = 1: 1 in the next experimental process.
The effect of the initial concentration of simulated oil on the desulfurization efficiency was investigated when m (Hydrogels): m (Oil)= 1: 1, the reaction speed was 600 rpm, the reaction temperature was 25
oC, and the reaction time was 30 min. Desulfurization experiments were carried out on simulated oil with DBT initial concentration of 200 ppm, 400 ppm, 800 ppm, 1200 ppm and 1600 ppm respectively, and the experimental results were shown in
Figure 5. The initial concentration of simulated oil had almost no effect on the desulfurization performance of a hydrogel. As the initial concentration of DBT in the simulated oil increased from 200 ppm to 1600 ppm, the desulfurization rate of DBT by hydrogel decreased from 88.3% to 86.9%, indicating that the initial concentration had little effect on the removal rate of DBT. The material could carry out effective desulfurization in different concentration ranges. Therefore, 1600 ppm was selected as the simulated oil concentration for the subsequent experiment.
Under the conditions of m (Hydrogels): m (Oil)= 1: 1, simulated oil concentration of 1600 ppm, the reaction time of 30 min and rotation speed of 600 rpm, the effect of temperature on the desulfurization efficiency of hydrogel was investigated by changing the reaction temperature (20
oC, 25
oC, 30
oC, 40
oC, 50
oC, 60
oC). The experimental results are shown in
Figure 6. With the increase of reaction temperature, the desulfurization rate increases, but the increase is not obvious. Because the rise of temperature leads to the increase of molecular motion rate, the probability of molecular collision also increases, and the desulfurization efficiency increases. In addition, as adsorption is an exothermic reaction, low temperature is more conducive to adsorption, so room temperature 25
oC is selected to take into account both efficiency and consumption. This not only saves energy consumption in industrial applications, but also improves the reaction efficiency.
When m(Hydrogels): m (Oil)= 1: 1, the simulated oil concentration was 1600ppm, the reaction temperature was 25
oC, and the reaction speed was 600 rpm, the reaction time was changed (10 min, 30 min, 50 min, 60 min, 90 min, 120 min), and the effect of time on the desulfurization rate of hydrogel was investigated. The experimental results are shown in
Figure 7. It can be observed that the desulfurization rate gradually increases between 10~50 min, which because there are many vacant adsorption sites on the surface of the hydrogel at the beginning of adsorption. After 50 min, the desulfurization efficiency decreased with the increase of time, because the number of empty adsorption sites on the surface of the hydrogel decreased. And with the decrease of DBT concentration in the simulated oil, desorption of some adsorbed DBT occurred. Therefore, the desulfurization reached equilibrium at 50 min, indicating that DBT had completely occupied the available vacant adsorption sites on the surface of the hydrogel. Considering the time cost, for the whole experimental process, the shorter the reaction time, the more conducive to the industrial application of the desulfurization process. Therefore, 30 min was selected as the best reaction time.
When m (Hydrogels): m (Oil)= 1: 1, the simulated oil concentration was 1600ppm, the reaction temperature was 25
oC, and the reaction time was 30 min, the reaction speed was changed from 200 rpm to 1200 rpm (specifically, 200 rpm, 400 rpm, 600 rpm, 800 rpm, 1000 rpm, 1200 rpm), and the effect of rotational speed on the desulfurization rate of hydrogel was investigated. The experimental results are shown in
Figure 8. Increasing the stirring speed can better disperse the hydrogel to a certain extent, but stronger stirring does not improve the desulfurization reaction. When the stirring speed increased from 200 rpm to 600 rpm, the desulfurization rate increased from 85.5% to 86.9%. Because within a range of stirring speed, with the increase of stirring speed, the contact between hydrogel and reactants is favorable. However, as the stirring speed continued to increase, the desulfurization rate almost remained unchanged. Because the hydrogel and the reactants have reached complete contact before this, so the optimal speed is selected as 600 rpm.
3.2. Repeated recycling of CNTs/PEG-PVA hydrogels
To improve the use efficiency of hydrogels, provide support for industrial application, make hydrogels play atomic economy with greater efficiency, and improve the utilization rate, this experiment has carried out experimental exploration on the repeated desulfurization, reuse, and recycling of hydrogels.
In previous studies, the hydrogel can be effectively desulfurized in a wide range of concentrations. Therefore, when m (hydrogels): m (oil) = 1: 1, the simulated oil concentration is 1600 ppm, the rotational speed is 600 rpm, the reaction temperature is 25 degrees, and the reaction time is 30 min, we can explore the multiple desulfurization process of the hydrogels. First, the desulfurization experiment of hydrogel was carried out. We used the new hydrogel for desulfurization experiments again and repeated the process. That is multiple desulfurization experiments of the hydrogel.
Figure 9 showed the experimental results. With the increase of the number of desulfurization reactions, that is, the usage of hydrogel increased, the desulfurization efficiency increased, and the concentration of DBT in simulated oil gradually decreased. After 7 times of desulphurization, the removal efficiency is 99.8%, and the sulfur content in the fuel is less than 2.72 ppm, that is, the hydrogel can realize the deep removal of DBT.
When m (Hydrogels): m (Oil)= 1: 1, the simulated oil concentration was 1600ppm, and the reaction speed was 600rpm, the reaction temperature was 25
oC, and the reaction time was 30 min, the re-use of hydrogels was tested. First, a hydrogel desulfurization experiment was carried out. And the hydrogel was taken out after the reaction and directly used in the next hydrogel desulfurization experiment. The hydrogel desulfurization was repeated. The experiment result is shown in
Figure 10, with the increase of the number of hydrogel repeated use, the removal rate of DBT decreased, and the desulfurization rate decreased from 86.9% to 75.3% after repeated 5 times. This indicates that with the repeated reuse of hydrogel, the effective adsorption site occupancy rate of the internal gel is approaching saturation, so the hydrogel adsorption capacity decreases. resulting in its desulfurization efficiency gradually decreasing.
The hydrogel has stable chemical properties and can achieve the recovery and utilization of hydrogel. The experimental results are shown in
Figure 11. Under the same experimental conditions, the desulfurization efficiency is unchanged. This result indicates that the hydrogel can be recycled many times and does not change its desulfurization efficiency. The recovery and utilization of hydrogel not only ensure efficiency and save raw materials, but also reduce cost. Therefore, these hydrogels can be applied to chemical production.
3.3. Study on Adsorption Mechanism
To explore the mechanism of DBT adsorption by hydrogels, thermogravimetric and SEM characterization methods were used in this study to study the adsorption of DBT by hydrogels. PVA hydrogels and CNTs/PEG-PVA hydrogels after desulfurization were measured respectively, and the results were as follows:
Thermogravimetric analysis of PVA hydrogel and desulfurized CNTs/PEG-PVA hydrogel was carried out at 30~600
oC and heating rate of 20
oC/min. As shown in
Figure 12, The quality loss of the PVA hydrogel and the desulfurized CNTs/PEG-PVA hydrogel at 30~100
oC was due to desorption of the physically adsorbed water, and the quality of the PVA hydrogel drops sharply because the water proportion in the gel is larger. At 100~200
oC, the mass of the two samples remains constant until the combustion temperature of the samples is reached. When the temperature is about 200~325
oC, the two samples have weight loss at the same time, which indicates that the starting and ending temperatures of the two samples are almost the same, which is the weight loss of PEG and PVA. At 325~550
oC, the quality of PVA hydrogel remained almost unchanged, indicating that the structure of PVA hydrogel had been decomposed. The quality of CNTs/PEG-PVA hydrogels after desulfurization decreased with the increase of temperature. The boiling point of DBT was 330
oC. There, the decrease in the quality of CNTs/PEG-PVA hydrogels after desulfurization was due to the decomposition of DBT, which indicated that DBT had been adsorbed in the structure of the hydrogels.
Figure 13 shows the microscopic morphology of PVA hydrogel (a), CNTs(b), CNTs/PEG-PVA hydrogel (c), and CNTs/PEG-PVA hydrogel after desulfurization (d). As shown in
Figure 13a,b, the pore size of the hydrogel is relatively small. In
Figure 13c, the pore size distribution of the hydrogel is relatively uniform. In
Figure 13d, we can see that the pore size of the hydrogel after desulfurization is larger, with an obvious pore interpenetration structure, and the pore size distribution is uneven. This phenomenon is due to the strong van der Waals interaction between CNTs and PVA chain, and CNTs diffuse into the internal space of the porous gel and can be adsorbed to the inner surface of the pores. After desulfurization, there is a hydrogen bond between PEG and S in DBT, which will extract and adsorb DBT into the hydrogel, thus the agglomeration phenomenon occurs, and the desulfurization process can be realized.