1. Introduction
Among the various atmospheric pollutants that humans face today, near-surface ozone (O
3) pollution is a relatively challenging problem[
1]. It usually occurs in big cities and is highly associated with precursors of volatile organic compounds (VOCs) and nitrogen oxides (NOx), posing significant challenges to human health[
2,
3]. O
3 is currently considered the second most harmful air pollutant and is the primary air pollutant in most urban areas during the summer. Correspondingly, there is a widespread and urgent demand for O
3 treatment technology both outdoors and in enclosed spaces. The most efficient ozone treatment technology currently uses precious metal catalysts such as Au and Pd, which have excellent performance but lack economic efficiency[
4,
5]. Instead, transition metal oxides such as MnOx and Cu
2O are more favorable for high efficiency and low cost O
3 decomposition [
6,
7,
8].
It should be noted that transition metal oxides are usually highly active in O
3 decomposition in dry air but suffers from water vapor competitive adsorption with O
3 leading to lower activity. In the meanwhile, O
3 pollution is often accompanied by more acidic gas pollutants such as SO
2 and NO
2. For example, Ma et al. [
9] shows that though the SO
2 and NO
2 pollution in China's atmosphere has been significantly reduced in recent years, their total amount is still higher than O
3. Mukta et al. [
10] reports that the concentration of NO
2 is always higher than O
3 in Gazipur in Bangladesh. The study by Stevens et al. [
11] also supports the considerable amount of acidic gases such as NO
2 and SO
2 in the atmosphere of Europe and North America. Therefore, besides humidity interfering, metal oxide catalyst is also prone to combine with acidic substances, which would accelerate the deactivation of the catalysts.
Copper sulfide (Cu
2S), as a narrow bandgap p-type semiconductor, has been widely studied and applied in cutting-edge fields such as photocatalysis and high-temperature superconductivity due to its unique crystal structure and band gap[
12,
13,
14,
15,
16]. Importantly, Cu
2S exhibits excellent acid resistance because of its extremely low solubility (K
sp = 2×10
-47)[
17,
18]. Insolubility brings additional advantages to sulfides in constructing complex morphologies, which are required by catalysts, especially some hollow and microstructures. Chun-Hong Kuo et al. [
19] reported that Cu
2O nanoparticles can be gradually transformed into Cu
2S by 0.2 M Na
2S solution in 360 seconds. After being transformed into Cu
2S, the nanoparticles form a hollow cage structure based on their original cubic morphology. For example, Lei Ran et al. [
20] reported a synthesis process of double-walled heterostructured Cu
2-xSe/Cu
7S
4 nano boxes used as a material for quantum dot sensitized solar cells. The complex morphology of this catalyst was synthesized using a simple Cu
2O template. Although the application of Cu
2S materials in CO2 conversion and solar cell materials has attracted increasing attention from researchers, there are currently no reports on the application of CuxS in O
3 decomposition. In the previous study, p-type semiconductor showed relatively higher O
3 decomposition activity than the n-type counterparts [
21]. As a typical p-type semiconductor, the performance of Cu
2S in ozone catalytic decomposition is worth exploring, because its convenient morphology construction and stable composition are rare advantages.
Here, Cu2S hollow structures have been prepared by Cu2O template routine and are used as ozone decomposition catalyst, which shows high activity and high resistance to relative humidity, promising for the O3 decomposition in the atmosphere.
2. Experimental
2.1. Synthesis of catalysts
Cu
2S catalyst was prepared using the sacrificial template method. Referring to the synthesis principle in the literature[
22,
23,
24], three types of Cu
2O templates were synthesized using different methods: cubic, porous, and spherical. The specific methods are as follows.
Cubic Cu2O: 80 mmol (20 g) CuSO4·5H2O was dissolved in 250 mL distilled water. Then, 100 mL NaOH solution (4 mol/L) was added dropwise. After further stirring the blue suspension for 30 minutes, 112 mL ascorbic acid (AA) aqueous solution (1 mol/L) was added dropwise within approximately 5 minutes. The solution was then stirred until the suspension gradually turned orange red. The precipitate was separated by centrifugation, washed three times with water and ethanol, and then dried in an 80 oC oven for 8 hours.
Spherical Cu2O: 20 mmol (3.98g) Cu(OAC)2·H2O was dissolved in 150 mL distilled water. After completely dissolved, 10 mL NaOH solution (4 mo1/L) was added and stirred for 30 minutes. Then, 20 mL AA aqueous solution (1 mol/L) was added dropwise. The precipitate was obtained by centrifuge, washed three times with water and ethanol, and then dried in an 80 oC oven for 8 hours.
Porous Cu2O: 20 mmol (5g) CuSO4·5H2O was dissolved in 150 mL distilled water. After completely dissolved, 10 mL NaOH solution (4 mol/L) was added. After further stirring the blue suspension for 30 minutes, 3.5 g AA powder was added directly. After stirring for 5 minutes, the sediment was separated by centrifuge, washed three times with water and ethanol, and then dried in an 80 oC oven for 8 hours.
Cu2S hollow structures were synthesized by vulcanizing the three Cu2O templates. They were added into to a Na2S aqueous solution in concentration of 2M with a S:Cu molar ratio of 1:2. The suspension was stirred for 15 minutes to react, and then the powders was obtained by separation, washing and drying.
2.2. Characterization of the catalyst
The catalyst’s crystal structure was analyzed using an X-ray diffractometer (XRD, X’pert Pro System) manufactured by Panalytical, Netherlands, operating at 40 kV and 40 mA, with Cu Kα radiation (wavelength of 0.154 nm). The scanning range was 5–90° at a speed of 10° min−1. The obtained results were converted to xrdml format using PowDll software, and then imported into XpertHighscore software for analysis and compared with standard cards in the database. Microscopy analysis was conducted using the ultra-high resolution field emission scanning electron microscope (FESEM, JSM-7800, JEOL, Tokyo, Japan). Fix the Cu2O/Cu2S onto the sample stage using conductive tape and capture the sample morphology under an accelerated voltage of 15 kV after spray-gold treatment. Adjust the focus and brightness, then record the image at a magnification of 50,000 to 100,000. The transmission electron microscope photos (TEM) and High-resolution transmission electron microscopy (HRTEM) were conducted using a JEOL JEM-2100F transmission electron microscope (JEOL, Aichi, Japan) at an accelerating voltage of 200 kV. The catalyst samples were dispersed in ethanol and loaded onto copper grids covered with microgrid carbon films. The Cu2S products’ specific surface areas were analyzed using the Brunauer–Emmett–Teller (BET) method with a Surface Area Analyzer Micromeritics (ASAP2460, USA) at a temperature of liquid nitrogen (−196 ◦C) with N2 gas as the adsorbate. Prior to the analysis, the samples were dried at 120 ◦C for 4 hours and then degassed at 150 ◦C for 1 hour. The pore size distributions were determined from the desorption branches of the isotherms based on the Barrett–Joyner–Halenda (BJH) theory. Surface chemical bonds and chemical states of the catalysts were characterized by X-ray photoelectron spectroscopy (XPS, ESCALAB 250XI, Thermo Fisher, Waltham, Massachusetts, USA) using a monochromatic Al Kα X-ray source (1486 eV) with a beam size of 200 μm. Charge compensation was achieved by dual-beam charge neutralization, and the binding energy was corrected by setting the binding energy of the hydrocarbon C 1s feature to 284.8 eV. The electron paramagnetic resonance (EPR) signals of radicals’ spin trapped were carried out on a Bruker EMXplus-6/1 (Munich, Germany) spectrometer by spin-trap reagents of DMPO and TEMP for S vacancy. The ultraviolet photoelectron spectroscopy (UPS) testing instrument is the ESCALab 250Xi multi energy electron spectrometer produced by ThermoScientific (Massachusetts, USA). During UPS testing, a He Ⅰ ultraviolet light source (h ≈ 21.22 eV) was selected, and the vacuum in the analysis room was about 3 × 10-6 Pa. The bias voltage was set at -5 eV in the experiment. An appropriate energy analyzer was selected for energy and spectral scanning range, and the corresponding secondary electron energy distribution curve was recorded. The measurement of the secondary electron cutoff edge (Ecutoff) and Fermi edge (EFermi) involves cleaning the surface of the semiconductor sample with an Ar+ beam and correcting it with an Au standard sample before testing. Raman spectroscopy was analyzed at LabRAM HR Evolution (Horiba, Kyoto, Japan). The measurement span is from 1500 to 200 cm−1 at room temperature. The 633 nm line of the laser was used as the excitation source, with the capability of supplying 250 mW. Intermediate products and surface adsorption groups on Cu2S catalyst is characterized via FTIR-DRIFTS (Diffuse Reflectance Infrared Fourier Transform Spectroscopy), the infrared spectrometer is made by BRUKER (INVENIO, Ettlingen, Germany). The sample was mixed with equal mass KBr powder in an in-situ cell, and measured wavelength range is from 400 to 4000 cm-1. After the sample is placed in the gas cell, the entire experimental section is heated to 150 oC under nitrogen protection for 2 hours, and then cooled to room temperature to drive away moisture and other adsorbed gases. Before testing, the sample is first purged with dry nitrogen gas for 1 hour, followed by oxygen as the background. Afterwards, activate the ultraviolet ozone generation device in the oxygen gas path, and the ozone concentration can be maintained at approximately 30-50ppm at a flow rate of 100sccm. Stopping the introduction of ozone refers to shutting down the ozone generator and continuing to blow the sample with the original flow rate of O2/N2 gas.
2.3. Ozone decomposition test
The O3 decomposition performance was tested in a U-shape quartz tube reactor (diameter 5.5 mm) at 25 oC with 50 mg (40–60 mesh) Cu2S mixed with 450 mg quartz sand. The overall weight hourly space velocity (WHSV) remained at 480,000 cm3 g-1·h-1 . Ozone was generated at concentrations from 200 to 400 ppm by a commercial ozone generator (COM-AD-01-OEM, ANSEROS COMPANY, Anshan, China), and the inlet and outlet ozone concentrations were analyzed by an ozone monitor (model 106MH, 2B Technologies, USA). The ozone conversion was calculated as: 100% × (O3 inlet - O3 outlet) / O3 inlet. The moisture was produced by bubbling water with the airflow, in the bubbling device, it can be ensured that the relative humidity is greater than 90. The relative humidity (RH) was measured by a humidity and temperature sensor meter (center 310 RS-232, TES, China).
3. Results and discussion
Cu
2S was synthesized using Cu
2O with porous, spherical, and cubic morphologies as sacrificial templates, which are named Cu
2S porous (Cu
2S-P), Cu
2S sphere (Cu
2S-S) and Cu
2S cube (Cu
2S-C). The O
3 decomposition performance of Cu
2S varies significantly among the three morphologies, with Cu
2S-P exhibiting substantially better performance (
Figure 1a). More than 95% of 400 ppm O
3 can be decomposed at a space velocity of WHSV 480,000 cm
3 g
-1·h
-1 in dry conditions. To verify whether Cu
2S is a catalyst or a simple chemically absorbing agent for O
3, a durability test was conducted on Cu
2S-P in
Figure 1b. After working continuously for 18 hours, the cumulative amount of O
3 processed was 3.86 mmol, which was tens of times higher than the amount of Cu
2S-P substance (50 mg, ~0.31 mmol). After dealing with much more O
3 than itself, the O
3 decomposition activity still exceeds 90%, which proves the catalytic process of ozone decomposition by Cu
2S, rather than a simple oxidation/reduction process of Cu
2S and O
3. At the same time, the catalytic decomposition performance of Cu
2S in high-humidity environments was investigated. As shown in
Figure 1c, due to the competitive adsorption of water molecules, high humidity has a particular impact on its catalytic performance. However, the conversion still maintains over 85% performance under conditions of 480,000 cm
3g
-1 h
-1 and humidity greater than 90%, showing the good humidity resistance of this catalyst.
To investigate the relationship between structure and performance further, XRD characterization was performed on three types of Cu
2S. In
Figure 2, the characteristic peak intensity in Cu
2S-P and Cu
2S-S is relatively weak, with most Cu
2S exhibiting an amorphous structure. Cu
2S-C particles crystallize better, and the three types of Cu
2S conform with the
calcite alpha low in the standard card (JCPDS Ref. code 00-009-0328). High crystallinity means fewer defects, which is usually detrimental to the performance of heterogeneous catalysts, which may be the reason for the poor performance of Cu
2S-C.
To further understand the specific morphologies of Cu
2S samples and their templates, FESEM and TEM techniques were used as shown in
Figure 3. Through SEM images, all three Cu
2O templates exhibit different morphologies: the sphere template has fine particles on the surface (
Figure 3a), the cube template reveals varying sizes (
Figure 3b), and the porous templates are formed by the accumulation of many small particles (
Figure 3c). Due to the much lower solubility product of Cu
2S in water compared to Cu
2O[
19], Cu
2O dispersed in water is prone to generate more insoluble Cu
2S with S
2-, and the morphology of the developed product is correlated with the sacrificial template (Cu
2O). However, due to differences in mass transfer rates, internal substances quickly transfer to the surface through mass transfer channels and form voids inside, as
Figure 3d and
e, which is described in the literature as the Kirkendall effect [
25,
26]. However, the tiny particles in
Figure 3f were not observed to have apparent hollow structures, and it is speculated that the nanoscale effect of the stacked small particles is enhanced, thereby overcoming the interface resistance and fusing. All these processes can be clearly shown in the schematic view in
Figure 4: Taking spherical Cu
2O particles as an example, when spherical particles are suspended in water solution, the ions (Cu
+) in the solution are attracted by the surface charge of the particles, forming an electrical double layer. This electrical double layer leads to an increase in the solution concentration near the particle surface, creating a concentration gradient in the solution. Due to the concentration gradient generating osmotic pressure, solvent molecules accumulate near the particle surface, further increasing the solution concentration near the particle surface. The particle core transports Cu to the surface through several mass transfer channels, gradually forming voids inside. This process represents the Kirkendall effect in spherical particles. This effect is equally applicable in both cubic and porous structures.
Another important property of the catalyst is the specific surface area and surface pore structure. The characterization results of three types of Cu
2S are shown in
Table 1. According to the BET characterization results, Cu
2S-P has the largest specific surface area and the smallest average pore size of about 5 nm. Although studies [
24,
27] have shown that specific surface area is not a decisive indicator of the performance of ozone catalysts, Cu
2S-P has a larger specific surface area and pore capacity compared to other structures, which can improve its contact efficiency with ozone gas flow and is a favorable factor in situations where surface chemical properties are similar.
Although the sample with the best performance also has the largest specific surface area, overall, the difference in specific surface area among the three morphologies of Cu
2S particles is not significant. This seems difficult to explain the significant performance differences, especially in Cu
2S-P. Therefore, EPR characterization was employed to measure the sulfur vacancies in three different morphologies of Cu
2S.
Figure 5 shows that Cu
2S-P has prominent sulfur vacancies[
28], which are not present in other samples. This can be attributed to the generation of S vacancies caused by the nanoscale effect of small particles during mass transfer. More sulfur vacancies mean more defects and crystal structure imbalances, which are usually beneficial for catalytic reactions. It is generally believed in the literature that these sulfur vacancies are active sites [
29,
30].
The work function (Φ) has an important impact on the performance of semiconductor catalysts, which can affect their electron transfer, reaction activity, and photocatalytic performance, thereby affecting the efficiency and effectiveness of catalysts in catalytic reactions[
31]. The photoelectron spectroscopy method obtains the escape work of materials by measuring the non-elastic secondary electron cutoff edge. According to the basic energy relationship of photoelectric emission, the energy interval from the cutoff edge of inelastic scattering secondary electrons to the vacuum level is the energy of photons[
32]. Therefore, the work function is calculated as follows:
Figure 6 shows that there are significant differences in the work functions of the three morphologies of Cu
2S materials. Although the work function is usually not significantly correlated with the catalytic performance of the material, the lower work function of Cu
2S-P (3.04eV) material means that electrons have higher transfer efficiency in the system, which is more favorable for the adsorption and desorption of ozone molecules. This also explains that Cu
2S-S has a lower specific surface area and similar pore capacity, while its catalytic performance is not inferior to Cu
2S-C. Although we have explained in the discussion of the data results in
Table 1 that the internal surface areas of hollow spheres and hollow cubes may be difficult to participate in catalytic reactions, there is no difference in the adsorption desorption data of mesoporous performance, and the difference in their work functions may be one of the determining factors.
To reveal the process of ozone conversion on the catalyst surface, in situ FTIR spectroscopy was employed to detect changes in surface functional groups after exposure to ozone. In
Figure 7a, the introduction of ozone produced a weak O
2 2-[
33] peak at a wavenumber of 756 cm
-1, and in
Figure 7b, the peak weakens after stopping the ozone for a period, which is similar to the transition metal oxides in the literature[
34,
35], which can be attributed to the classical reaction process of ozone on sulfide surfaces. Due to the widespread presence of ppm-level water vapor in gas cylinders, its characteristic peaks gradually increase over time. In addition, signals generated by S–O (1060 cm
-1) and S=O (1350-1420 cm
-1) stretching vibrations[
36] were observed on the surface of Cu
2S and did not disappear after the introduction of ozone was stopped. This indicates that during the surface transformation process of ozone, a layer of sulfate salt is formed on the surface of Cu
2S. The literature indicates that a surface sulfate layer helps maintain the stability of catalyst particles[
37]. This result is consistent with
Figure 5. The S vacancy on the surface is beneficial for O
3 adsorption, and the adsorbed O atom fills the vacancy, stabilizing the surface chemical structure and facilitating further participation in surface reactions.
XPS characterization was performed on Cu
2S-P before and after the reaction to study the mechanism of the catalytic decomposition of ozone. In
Figure 8a, the S 2p 1/2 and S 2p 2/3 peaks at ~162 eV can be attributed to the S – Cu bond [
38], and peaks at ~169 eV can be attributed to the S – O bond [
39]. After continuous operation for 18 hours, the S – O bond in Cu
2S-P was enhanced, and the Cu II peak was clearly observed in the shoulder peak of the dominant Cu I peak (
Figure 8b). The enhancement of S – O bonds indicates that the surface S atoms are also effective active sites besides the commonly believed active sites of Cu atoms and defects. Secondly, after 18 hours of continuous catalysis of O
3, there is a certain degree of oxidation on the catalyst surface, but the initial composition is still dominant. This indicates that the durability of sulfide-catalytic materials and oxide-catalyzed ozone is similar. In some previous studies[
40], the same situation is commonly observed in metastable transition metal oxides. Since the test sample for XPS is Cu
2S-P, this may also be due to a large number of S vacancies on the surface being filled by O atom, which has a high electronegativity and is prone to further electron valence change in Cu. Combined with the surface depth limitation of XPS testing, this phenomenon is more pronounced on the surface.
In addition, Raman spectroscopy characterization was performed on Cu
2S-P before and after use, and the results are shown in
Figure 9. According to the literature[41-43], the Raman peaks at 268 cm
-1 and 472 cm
-1 are attributed to Cu
2S, while the Raman peak at 284 cm
-1 is attributed to Cu
2O. Consistent with the XPS characterization results, Raman spectroscopy shows that although there is a weak CuO signal in the catalyst after 18 hours of use, Cu
2S is still the main component, further proving the catalyst's stability.
Based on the above characterization and test results, it can be inferred that Cu
2S, a p-type semiconductor similar to Cu
2O, has a similar catalytic principle for ozone decomposition. However, the active center has been replaced by metal atoms and oxygen defects in transition metal oxides with metal and surface sulfur atoms. The catalytic process and intermediate products, as proposed by Oyama et al. [
21], are described in Equations (1-3).
The charged intermediate products in the process of ozone decomposition have strong oxidizing properties, which can quickly oxidize some surfaces and transform them into CuO. This heterostructure is not entirely unfavorable for ozone decomposition, as shown in
Figure 1c, where the performance improves in the first few hours and then slightly decreases. This is very consistent with the performance of cuprous oxide catalytic materials, and all these results show the promising prospect of the Cu
2S catalyst for effective ozone decomposition.