This article first simulates the thermal oxidative degradation of PE, giving the main products and their distribution, and then discusses the reaction mechanism. After analyzing the distribution of free radicals and carbon chain density, the effects of crystallinity and branched chain structure on the thermal oxidation behavior of PE are discussed.
3.1. Distribution of Oxidation Products of Different PEs
This section compares the thermal oxidation products of the 4 PEs from the perspective of carbon numbers and types of small molecules, and demonstrates the degradation process of PE by showing the change in the amount of C–C bonds.
Figure 2 illustrates how C-containing molecular fragments changed over time. The distribution of the number of C atoms in their C-containing fragments at the end of 200 ps is more clearly shown in
Figure S1. The results of HDPE-C and HDPE-A demonstrate that crystalline PE is less prone to fragmentation due to bond breakdown. Comparatively, more fragments are formed in HDPE-A, and HDPE-A produces more C2 products, which may be either C
2H
4 or C
2H
6. After around 150 ps, the total quantity of fragments in HDPE-C decreases, suggesting that the system is experiencing carbon chain growth reactions. This is due to the restricted mobility of the carbon chain in the HDPE-C system, causing the alkyl radicals to only migrate along the carbon chain and the relatively sluggish movement of the free radicals[
9].
When HDPE-A, LDPE, and LLDPE are compared, it becomes clear that HDPE-A and LLDPE are more susceptible to oxidation and structural degradation. In both systems more C2 products are formed. Compared to HDPE-A and LLDPE, LDPE has not undergone as much deterioration. Although this phenomenon is different from the conclusions of existing experimental studies [
22], it is because in the experiment, the density of HDPE, LLDPE and LDPE decreased successively while the permeability of O
2 to PE increased, causing more O
2 to diffuse into LDPE [
37]. To study the influence of branched chain structure, we did not place more O
2 in LDPE based on the principle of controlling variables.
Figure 3 shows that compared with the results of HDPE-C, HDPE-A produces more small molecules such as CO and C
2H
4, indicating that PE with lower crystallinity is more susceptible to thermal oxidation. Comparing the results of HDPE-A, LDPE and LLDPE, it is found that HDPE-A yields the most, LLDPE the second, and LDPE the lowest number of small molecules. It shows that under the same O
2 concentration, unbranched and long-branched structures are more susceptible to thermal oxidation.
It is possible to directly uncover the mechanism of PE thermal oxidation through investigating small molecules that emerge or accumulate throughout the oxidation process.
Figure 3 illustrates how H
2O
2 is produced in all systems by rapidly consuming O
2. Subsequently, the H
2O
2 is consumed, suggesting that H
2O
2 is an essential intermediary product that may be related to the oxidation mechanism. Although H
2O
2 was not included in previous modeling work [
18,
19,
21], it is present in photo-oxidation [
38]. Our research demonstrates that H
2O
2 is an intermediate product that can be tough to identify experimentally because it exists for a short period. H
2O is produced in substantial quantities when H
2O
2 is consumed, which makes sense since the final products of hydrocarbon oxidation are CO
2 and H
2O.
Moreover, C
2H
4, C
2H
6, CH
4, and CO were generated but H
2 and CO
2 were not. This is because the initial quantity of O
2 in this study is set small relative to the amount of C atoms to emphasize the differences in the interactions between various branched structures and O
2. We analyzed the system of C
20H
42+32O
2 to demonstrate the precision of the employed methodology, displaying the results in
Figure S2. When there is enough O
2 present, CO
2 will be produced. Inadequate simulation time might be an explanation of the absence of H
2 generation, as even in the experiment, little H
2 gets generated [
21].
It's reasonable that the degree of PE degradation may be inferred from the alteration in the quantity of C–C bonds [
39].
Figure 4 illustrates that the C–C bonds in HDPE-A did not decrease much before 25 ps, but decreased sharply after 100 ps, while the amount of C–C bonds in HDPE-C increased slowly after 100 ps. Compared with the results in
Figure 2, it shows that in HDPE-C cross-linking of carbon chains occurs, indicating that a decrease in crystallinity leads to more complete carbon chain cleavage of PE, while a higher crystallinity facilitates carbon chain cross-linking. Compared with LDPE and LLDPE, the C–C bonds in HDPE-A are reduced the most, and the C–C bonds in LDPE are broken the least. This result is consistent with
Figure 2 and
Figure 3, indicating that the unbranched structure is more likely to be thermally oxidized, and the short and random branched chain structure is more stable.
3.2. Reaction Mechanism of Thermal Oxidation of PE
To reveal the reasons why crystallinity and branched chain structure lead to differences in thermal oxidation products of various PEs, this section first gives the thermal oxidation mechanism of PE through simulation at low temperature, pointing out that H2O2 is an important intermediate product. The details and thermodynamic energy barriers of the reactions of different PEs with O2 were then compared.
Given that PE's thermal oxidation process slows down at lower temperature and that temperature merely changes the reaction rate rather than the reaction path, further research is needed to completely understand the PE thermal oxidation mechanism. As a result, we calculated the 140 ps oxidation process for the HDPE-C system at a lower temperature.
Figure 5 depicts small molecules' development throughout the system. As low as 1200 K, O
2 consumption slows down with only H
2O
2 formed but not consumed. When the temperature is raised to 1600 K, H
2O is formed by the consumption of H
2O
2. With a temperature of 2000 K, H
2O is produced more quickly and C
2H
4 starts to appear in the system. The oxidation products' carbon number distribution also reveals that within 140 ps the carbon chain breaks around 2000 K, and the generation of the C2, C4, and C10 products begins at 2000 K (
Figure S3). It is evident that O
2 initially reacts with H atom on the carbon chain, producing an intermediate H
2O
2 when thermal oxidation of PE takes place. The carbon chain breaks when H
2O
2 is reduced to H
2O.
To acquire a better understanding of the oxidation mechanism of PE, it is necessary to analyze the details of H
2O
2 formation and consumption.
Table 1 summarizes the main reactions involving all O
2 and species that include O in HDPE-C, exhibiting the H
2O
2 generation and consumption paths. The reactions involving H
2O
2 in HDPE-A, LDPE, and LLDPE systems are listed in
Tables S1, S3, and S5, respectively. In essence, the chemical pathways resemble those of HDPE-C. This article will refer to the reaction that generates H
2O as a simple reaction and the reaction that combines an O atom with a carbon chain as a complicated reaction for the purpose of simplicity of description.
In HDPE-C, 5 O2 molecules immediately interact with the H atoms on the two neighboring C atoms on the carbon chain to produce H2O2. Through diffusion, the remaining O2 first interact with a H atom to generate ·OOH, which subsequently combines with H atoms in other locations to form H2O2. H2O2 then breaks down into two ·OH or a reactive O atom as an intermediate product.
Because H
2O
2 displays a smaller O-O bond energy [
40] and requires breaking more bonds to yield reactive O atoms, more ·OH are produced. Afterwards, these decomposition products react with PE. H
2O emerges when an abundance of ·OH react with H atoms on the carbon chain, as
Table 2 illustrates. This process results in the formation of alkyl radicals or unsaturated C atoms.
Figure S4 highlights the way certain ·OH and reactive O atoms interact with pre-existing alkyl radicals leading to alcohols, which then transform into enols or CO. In HDPE-C, the transformation of enols into acids or ketones was never detected due to restricted calculation time. The details of the reactions involving O
2 in HDPE-A, LDPE and LLDPE are shown in
Figures S5-S10 and
Tables S1-S6.
The mechanism of PE oxidation can be summarized as follows: O2 combine with H atoms on the carbon chain to form H2O2, and the H2O2 decomposes to ·OH to continue dehydrogenating the carbon chain. Alkyl radicals are formed when the carbon chain is dehydrogenated, and these radicals eventually transform into more stable structures. During the reaction process, alkyl radicals may undergo hydrogen transfer reactions between carbon chains, or they may combine with O2, reactive O atoms, and ·OH to form more complex structures. The process of carbon chain evolution is complex and may be affected by numerous factors such as the distribution of O-containing species, the free volume within the carbon chain, and the density distribution of the carbon chain.
After clarifying the details of the reaction of various PEs with O
2, it is necessary to conduct a more in-depth analysis of the reactions listed in
Table 1,
Table S1, S3, S5. H
2O
2 is a key intermediate product in the thermal oxidation process of PE, and its formation kinetics has an important impact on the thermal oxidation. As can be seen from the above tables, there are many PE fragments with different structures in each system that react with O
2 to form H
2O
2. To avoid selective calculation of the reaction between a certain structure and O
2, we performed DFT calculations on all reactions that form H
2O
2 in
Table 1,
Table S3, and S5, and obtained the Gibbs free energy changes of these reactions to examine the influence of branched chains on the energy landscape of the H
2O
2 formation reaction. Note that since neither HDPE-C nor HDPE-A contains branched chains and the types of H
2O
2 formation reactions in these two systems are similar, only reactions in the HDPE-C system were selected to represent the unbranched structure. Since there are PE fragments of different structures in the same system, there are various energy paths in
Figure 6. Although they are different, these paths are processes that have actually occurred, and all paths need to be considered.
Results in
Figure 6 indicate that the process that produces ·OOH from O
2 is the rate-determining step, even when certain reactions result in a reduction in the total energy landscape. The three structures have maximum energy barriers of 1.42 eV, 1.61 eV, and 1.41 eV for the rate-determining step, respectively. The other processes' energy barriers fall within the range of maximum values. It is evident that the branched chain structure has little impact on the H
2O
2 production process and that the energy barrier range of PE with various structures to produce H
2O
2 is analogous.
3.3. Effects of Branched Chains on PE Oxidation
This section starts from the analysis of the free volume between PE carbon chains and explores the distribution and diffusion behavior of O2 in 4 PEs. We also calculated the distribution of free radicals and the carbon chain density distribution in all systems.
To characterize the continuous but erratic free volume between carbon chains, a sphere sufficiently large was searched to fit between the chains without contacting with any H or C atoms. In the calculation a frame of data is selected every 12.5 fs, and the initial 250 fs time range is used to evaluate the initial maximum pore size of all systems. The results are presented in
Figure 7. Among all systems, HDPE-C has the smallest maximum pore size of any system, approximately 4.8~5 Å. The maximum diameter of pores in HDPE-A is around 5.3~5.5 Å, indicating that higher crystallinity is not conducive to the formation of large free volume. LDPE has the greatest maximal pore size, ranging from 5.75 to 5.9 Å. This might be because LDPE has random and short branches, allowing larger free volume to emerge due to intermolecular repulsion between various chains, while the maximum diameter in LLDPE is approximately 5.2~5.4 Å.
The entropy effect of O
2 within the free volume varies depending on the size of the pores.
Figure 8 displays the distribution diagram of the distance between all O
2 molecules in each system at the beginning of the simulation. A system with a uniform distribution of O
2 will have a single primary peak that is positioned in the middle of the picture, similar to a normal distribution curve. Uneven O
2 distribution is indicated by the presence of multiple peaks. The distribution of O
2 is uneven in HDPE-A but uniform in HDPE-C, indicating that a disordered structure leads to disordered O
2 distribution. Among all disordered systems, the O
2 distribution in LDPE and HDPE-A with larger free volume is uneven, showing that the larger free volume caused by random and short branched structures will also lead to irregular O
2 distribution.
Even though the carbon chain structure will result in variations in the homogeneity of O
2 distribution in each framework, O
2 will diffuse before reacting with PE. This influences the location of the PE-O
2 reaction, and the carbon chain's structure additionally regulates the diffusion process. The distance between each O
2 molecule in each system from the location at the beginning time to the position at the reaction time was evaluated, which was referred to as the diffusion displacement to characterize the diffusion route length of O
2 prior to interacting with PE.
Figure 9 illustrates the distribution of O
2 diffusion displacement throughout all systems. The average diffusion displacement of O
2 in HDPE-C and HDPE-A systems is 8.61 Å and 9.05 Å, respectively. This is because HDPE-C has regular channel structures, and as O
2 molecules prefer to migrate in the direction of the channels, there is relatively little diffusion displacement [
41]. The average O
2 diffusion displacement in LDPE and LLDPE systems is 8.72 Å and 9.85 Å, respectively. This difference is thought to be caused by greater free volume in LDPE, which contributes to an uneven distribution of carbon atom density (
Figure S11). Regions with higher carbon atom density are not conducive to the diffusion of O
2.
Table 2 and PE directly affects the distribution of free radicals on the PE carbon chain. Since free radicals play a promoter role in the subsequent carbon chain breaking reaction, understanding the distribution of free radicals is of great significance for analyzing the breakage of PE carbon chains.
This work attempts to give the spatial distribution of free radicals and unsaturated carbon atoms at 50 ps. The rationale behind adopting this moment is depicted in
Figure 4. The initial stage of C-C bond breaking and the PE-O
2 reaction terminate at 50 ps. Defects in the carbon chain are the primary triggers of subsequent cleavage, which predominantly originate from free radicals and unsaturated carbon atoms. Note that each system was split into 4x4x4 small parts to determine the density distribution of free radicals and unsaturated carbon atoms, as shown in
Figure 10.
The atomic density of each region was then calculated and expressed by the size and color of the point located in the center of the region. In regions where the density is zero, these points are not shown. We connected neighboring locations with dotted lines to better illustrate the relative positions between each point.
Figure 10 illustrates that the free radicals distribution in HDPE-C and HDPE-A is relatively uniform, indicating that crystallinity does not affect the free radicals distribution. Among disordered systems, LDPE exhibits uneven free radicals distribution. Most of the points in LDPE are in the area with Y coordinate less than 10, and only 6 light blue points are in the area with Y coordinate greater than 10. However, there is no spatial location preference for the distribution of free radicals and unsaturated carbon atoms in HDPE-A and LLDPE.
The density distribution of the C and H atoms constituting the PE chain needs to be supplied to analyze how the density distribution of free radicals and unsaturated carbon atoms affects the cracking behavior of PE chains. The spatial distribution of C and H atom densities at 50 ps is displayed in
Figure 11. As in
Figure 10, the atomic density of a sub-region is represented by the color and size of each point.
Figure 11 shows that there is a location in LDPE with an exceptionally high atomic density of 271.3 nm
-3. The atomic densities of the other locations range from 100 nm
-3 or less, with around 5 places reaching values of 200 nm
-3. The carbon chain atom density distribution for other systems is essentially homogeneous and overlaps with the free radicals and unsaturated C atom distribution.
According to the description above, the impact of branched chain structure on the cracking behavior of PE is: random and short branched chains lead to the formation of large pores between PE chains, causing O2 distribute around the pores and react with carbon chains locally, resulting in the free radical density distribution staggered with the carbon chain atomic density distribution, and delaying atomic migration and carbon chain cleavage.