3.3.1. Phase Composition Analysis
After the SLM process and dissolution annealing at 950 °C for t=0.5 h, the samples were subjected to isothermal annealing (ageing) at 500 °C for 1, 20 and 100 h. The aim of these heat treatments was to produce Ni4Ti3 precipitates in the NiTi alloy with increased nickel content (51.7 at.%) and to study their effects on the sequence of phase transformations, on the characteristic transformation temperatures and on the change in hardness and the Young’s modulus. An interpretation of the phase and microstructural changes in the samples after a specific ageing time was carried out using complementary methods, i.e., differential scanning calorimetry (DSC) and X-ray diffraction (XRD)
In the additive manufacturing of NiTi alloy samples, differential scanning calorimetry (DSC) is the main method for monitoring phase transformation temperatures. First and foremost, it enables the determination of the temperature at which the austenitic (B2) phase transforms into the martensitic (B19′) phase and vice versa, which allows the determination of the temperature range at which the shape memory effect is activated. This makes it possible to identify the area of potential applications of the unique functional characteristics of the NiTi alloy.
X-ray diffraction provides complementary information about the phase composition of samples. Among other things, this method makes it possible to identify secondary phases separated as a result of ageing at elevated temperatures.
Figure 9 shows thermograms of the samples after specific ageing times, recorded using differential scanning calorimetry (DSC).
After all of the ageing times, i.e., 1, 20 and 100 h, the phase transformations during cooling follow the sequence: A(B2)→ R→ M(B19′), thus a two-step transformation occurs. In contrast, during heating, the formation of the R-phase is not visible in the thermograms (DSC), indicating that the martensitic phase transforms directly into the austenitic phase M(B19′)→A(B2). In order to gain additional knowledge of the phase transformation sequence, the samples were tested at room temperature by XRD after the ageing process (20 h, 500 °C) (
Figure 10). One sample was tested immediately after the ageing process (
Figure 10a), while the other sample was cooled to -20 °C after ageing and then heated to room temperature (
Figure 10b).
In the case of a sample being immediately after ageing, the X-ray diffraction pattern (
Figure 10a) shows diffraction peaks from the martensitic, austenitic and rhombohedral phases R. Typical martensite plates for the alloy under study (
Figure 11.) were observed by transmission electron microscopy (TEM). These results confirm the analysis carried out with DSC demonstrating that a two-stage phase transformation occurs during cooling (
Figure 9d).
In contrast, lines from the austenitic phase with high intensity and much smaller lines from the martensitic phase were recorded in the sample after ageing and cooling to a negative temperature (-20 °C) and then heating to room temperature (
Figure 10b). These results also correspond with the DSC thermogram (
Figure 9c) and indicate that during heating from a negative temperature, a one-step transformation from martensite to austenite occurs in the sample.
Comparing the thermograms (DSC) shown in
Figure 12, it can be seen that for the sample being immediately after the SLM process, the characteristic peak associated with the formation of the austenitic phase in the sequence: M(B19′)→ A(B2) is much broader, i.e., the total temperature range of the M→A transformation is much greater compared to aged samples. In addition, the onset (A
s) and end (A
f) temperatures of this transformation as well as the temperature at which the peak maximum (A
p) occurs shift towards higher temperatures by several dozen of degrees after ageing. This evolution of the phase transformation characteristics as a result of an increase in the ageing process time is related to changes occurring within the structure of the material. Above all, the Ni
4Ti
3, phases released during ageing, initially coherent with the matrix with increasing ageing time, become heterogeneous with the matrix [
42].
Figure 12 shows a microscopic image (STEM) illustrating the presence of Ni
4Ti
3 phases after 100 h of ageing. The precipitations possess lenticular and disc-like shapes, and they reach dimensions of approximately 200 nm.
Secondary phases act as a catalyst for the formation of the pre-martensitic R-phase [
33,
34,
35], while the shift in characteristic phase transformation temperatures towards higher temperatures is due to an increase in the number of secondary phases separated, of the Ni
4Ti
3 type binding more nickel than titanium and thus lowering the content of this element in the matrix [
41,
42].
Figure 13.
TEM micrographs of microstructure after aging process at T=500 °C, t=100 h.
Figure 13.
TEM micrographs of microstructure after aging process at T=500 °C, t=100 h.
In summary, the analysis of the DSC thermograms presented in the study, confirmed by XRD tests, indicates the following characteristic features of the Ni-rich NiTi alloy that change with the ageing time: (1) during cooling, the type of the transformation changes from a one-step transformation after solution annealing to a two-step transformation after the ageing process over 1, 20 and 100 h; (2) when heating the samples from low temperatures for all of the ageing times, only a one-step transformation from M(B19′) to A(B2) is observed in the DSC thermograms; (3) the temperature at which the transformation starts increases with the ageing time; (4) the width of the total temperature range of the M→A transformation during heating changes from large (∆T=49.7 °C, after solution annealing) to narrow (∆T=19.3 °C, after 20 h of ageing).
The results presented, for shorter ageing times, differ from those presented in the key publication [
42] on phase ransformations in aged NiTi alloy samples. In the study described involving samples made using the traditional method with Ni content of 50.8 at.%, which had previously been aged for 1 and 10 h, only a sequence of two-step phase transformations, i.e., M(19′) → R → A(B2) was observed during their heating using the DSC method. In contrast, a very good convergence of results was obtained after 100 h of ageing. In the studies compared, only a one-step transformation M(B19′) → A(B2) was observed in the DSC thermograms during heating. Moreover, the peak maximum representing this transformation was practically recorded at the same temperature, i.e., TA
max= 50 °C. It follows that, irrespective of the composition of the NiTi alloy and the manufacturing technology of this alloy samples, a sufficiently long ageing process time (in the cases analysed, at 500 °C for 100 h) leads to the occurrence of the martensite → austenite transformation in the same temperature range.
Figure 14.
Temperatures at which peak maxima occur from B2→B19′ (Mmax) and B19′→B2 (Amax) transformations immediately following the SLM process and solution annealing (950 °C, t=0.5 h) and after 1, 20 and 100 h of ageing, recorded in DSC thermograms.
Figure 14.
Temperatures at which peak maxima occur from B2→B19′ (Mmax) and B19′→B2 (Amax) transformations immediately following the SLM process and solution annealing (950 °C, t=0.5 h) and after 1, 20 and 100 h of ageing, recorded in DSC thermograms.
3.3.2. Hardness and Young’s Modulus
The highest hardness value of the samples was measured after dissolution annealing, i.e., annealed at 950 °C for 0.5 h and cooled in water (
Figure 15). Subsequently, it was observed that the hardness decreases during the ageing process. The greatest decrease occurs after one hour of ageing, from the value of 310 HV to 240 HV and, after 20 h, the hardness reaches the value of 200 HV, after which it does not change any further with increasing ageing time. The Young’s modulus remains practically unchanged during ageing, ranging from 52 to 54 MPa.
The results of the hardness changes correspond to the evolution of phase transformations in the alloys, as illustrated in
Figure 14, where the hardness changes are compared with the temperature at which the maximum peaks of the M(B19′) → A(B2) transformation occur (TA
max). As can be seen, the greatest changes both in hardness and temperature occur after one hour of ageing. This is due to the fact that the NiTi alloy samples, after the dissolution annealing process, constitute a supersaturated Ni solution in the NiTi matrix, which has the highest hardness, and the ageing process generates the release of Ni
4Ti
3, secondary phase particles, which are initially coherent with the matrix. With ageing, their dimensions increase and they become heterogeneous with the matrix. These processes cause a further decrease in the hardness and depletion of the matrix in Ni, resulting in a shift of the M →A transformation towards higher temperatures.