1. Introduction
The global market for fresh fruit and juices has grown consistently throughout the past two decades. For fresh fruit, the market was valued at 551.1 billion US dollars in 2021 and has a projected compound annual growth rate (CAGR) of 3.6% from 2022 to 2028 [
1]. Likewise, the fresh juice market is also growing with a higher forecasted CAGR of 8.55% between 2022 and 2027, and a projected increase in market size to 104.21 billion dollars [
2]. Part of the increase in the popularity of fresh fruits and juices is the plethora of health benefits that consumers derive from their consumption [
3]. While there is an increasing demand for minimally processed fruits and fruit juices, these nutritious products may contain pathogenic bacteria if they are not properly handled during harvesting or in food processing establishments [
4].
Unpasteurized fruit juices can harbor pathogenic bacteria such as
E. coli O157:H7 in apple juices and
Salmonella spp. in orange juices [
5]. Fruits are mainly grown in orchards where they are exposed to many sources of microbial contamination such as water, windblown dust, insects, birds, and feral animals [
6,
7]. While whole fresh fruits are cleaned and cooled using water baths and dump tanks, these methods can sometime lead to whole fruit being infiltrated by bacteria in the wash water [
8,
9]. Pathogenic bacteria enter the fruit juices when the contaminated fruit is pressed to release the juices. Another mode of microbial access to fresh juices is via transfer of microorganisms from the surfaces of whole fruit to the flesh during peeling and slicing, or from the processing environment [
10]. Enteric pathogens may survive long enough in fruit juice to pose a food safety risk to consumers. For example,
E. coli O157:H7 and
Salmonella spp. survived in refrigerated (4.4 ᵒC) pineapple juice for over 42 days [
11].
Deadly outbreaks of
E. coli 0157:H7 in unpasteurized apple juice in the 1990s resulted in the U.S Food and Drug Administration (FDA) issuing a juice HACCP (Hazard Analysis Critical Control Points) regulation. According to that regulation, juice manufacturers must implement a kill step in juice processing that produces in a 5-log (99.999%) reduction of the most pertinent microorganism [
5,
12]. Thermal pasteurization can achieve that 5-log reduction; however, thermal treatments can destroy heat-sensitive nutrients and bioactive components in juices [
13]. Moreover, thermal processing can alter quality attributes of juices, such as color and flavor [
14]. Due to these challenges, juice manufacturers developed a keen interest in non-thermal technologies to treat juices. Such technologies include high-pressure processing, pulsed electric fields, ultraviolet light, ultrasound, and cold plasma [
15,
16,
17,
18].
Atmospheric cold plasma (ACP) is a novel non-thermal technology that utilizes the fourth state of matter (plasma) to inactivate microorganisms in foods [
18,
19]. Gaseous plasma consists of a mixture of electrons, positive and negative ions, excited atoms and molecules, gas atoms, free radicals, UV photons and visible light [
20]. Those reactive species interact with the oxygen and nitrogen gas in air to form several reactive oxygen and nitrogen species (RONS) such as atomic oxygen, hydroxyl radical (
∙OH), nitric oxide (NO), and nitrogen dioxide (NO
2). These RONS in plasma are largely responsible for the antimicrobial effect of cold plasma [
21,
22]. One advantage of ACP is that it can inactivate microorganisms without high temperatures [
21]. The antimicrobial efficacy of ACP against foodborne microorganisms is well documented [
9,
23,
24,
25]. However, antimicrobial efficacy may be lessened following prior exposure of microorganisms to environmental stress [
26].
Foodborne microorganisms inevitably encounter environmental stresses during food production, manufacturing, storage, distribution, and preparation. Pathogens response to stress may cause stress adaptation and an increase pathogen tolerance to single or multiple stresses [
27,
28]. For example, acid adaptation can enhance survival of pathogens in fruit juices to pose a food safety risk to consumers. More importantly, acid-adaption may cross-protect pathogens against various processing treatments such as heating, and non-thermal treatments [
29,
30,
31,
32,
33]. The increased tolerance of stress-adapted pathogens to certain non-thermal processing treatments raises concerns about the overestimation of antimicrobial treatments especially when non-stress-adapted organisms are used in process validation studies. Moreover, non-thermal physical treatments, depending on their severity, can cause sub-lethal injury in pathogen survivors [
34].
Sub-lethally injured foodborne pathogens pose an insidious problem for food processors. If they are undetected in foods, they may resuscitate under suitable conditions and regain their pathogenicity [
35]. Traditionally, the plating of diluted food samples on both selective and non-selective agar has been used to evaluate the extent of sublethal injury in pathogen survivors of an antimicrobial treatment [
35,
36,
37,
38]. Selective agar media allow growth of non-injured pathogens but inhibit resuscitation of sub-lethally injured pathogens thus preventing their detection. Nonselective agar permits the enumeration of both non-injured and sub-lethally injured pathogens [
35]. In this regard the difference in bacterial colony counts on non-selective and selective media is used in evaluating the percent sub-lethal injury in the survivors.
While there is a growing body of knowledge on the effectiveness of non-thermal technologies for inactivating foodborne pathogens, published reports on tolerance of stress-adapted pathogens to those technologies are scarce. To our knowledge, except for two reports [
15,
39], there is no published research on the tolerance of AA pathogens to ACP. Accordingly, the main objective of the present research was to evaluate the tolerance of AA
E. coli O157:H7 to HVACP in pineapple juice. A secondary objective was to determine the extent of sub-lethal injury in both NAA and AA survivors of that pathogen following HVACP treatment of pineapple juice.
2. Materials and Methods
2.1. Bacterial Strains and Culture Conditions
Shiga-toxin-producing
Escherichia coli O157:H7 (FRIK 125), isolated from an outbreak linked to apple cider was obtained from Dr. Charles Kaspar, University of Wisconsin. Frozen stock cultures (−80 ᵒC) in brain heart infusion (BHI) broth (Difco; Becton Dickinson, Sparks, MD) with added glycerol (10% v/v) were thawed under cold running water and activated in tryptic soy broth supplemented with 6.0 g/L yeast extract (TSBYE; pH 7.2; Difco; Becton Dickinson) at 35 ᵒC. Working cultures were held at 4 ᵒC until used in experiments. Two consecutive 24-h transfers of a working culture in tryptic soy broth without dextrose (TSB -G) and in TSB supplemented with 7.5 g dextrose per liter (TSB +G) (35
oC) were performed to obtain non-acid adapted (NAA) and acid-adapted (AA) cells respectively [
29].
2.2. Preparation of Inocula
For NAA and AA E. coli O157: H7, equal volumes (1.5 ml) of each cell type were aseptically transferred to 2-ml microcentrifuge tubes. Cells were harvested by centrifugation (10,000 x g, 10 min, 22 ᵒC) Beckman Coulter Microfuge 16 Centrifuge (Beckman Coulter, Inc, Brea, CA). The pelleted cells were suspended in 1.5 ml of NaCl (8.5 g/L; saline) to yield a concentration of ~9.0 log10 colony forming units (CFU)/mL as verified by plate counts on tryptic soy agar supplemented with 6 g/L yeast extract (TSAYE). Colony counts of NAA and AA E. coli O157:H7 were determined by serially diluting (10-fold) cell suspensions in saline and surface plating appropriate dilutions on selective agar [sorbitol MacConkey agar (SMAC)] and non-selective agar (TSAYE). Bacterial colonies were counted after aerobic incubation (35 ᵒC) of TSAYE and SMAC agar for 24 and 48 h, respectively.
2.3. Preparation and Inoculation of Pineapple Juice
Whole pineapples (Del Monte Gold® Extra Sweet) from the same production lot were purchased from a local grocery store in Ames, Iowa. The pineapples were rinsed with distilled water, then the outside rind, top, bottom, and cores were removed using a clean knife and polypropylene cutting board. The flesh of the pineapples was cut into smaller chunks, which were used to extract juice. The pineapple juice was extracted using a juice extractor (Model #67608Z, Hamilton Beach Big Mouth Pro Juice Extractor, Glen Allen, Virginia). Particulates in the juice were removed by filtering the juice through two double layers of cheese cloth clamped with five 2-inch metal binder clips over a stainless-steel strainer. Two-hundred ml of the filtered juice were transferred to a sterile 250-ml Erlenmeyer flask. Ten ml of juice were aseptically transferred to appropriately labeled sterile Petri dishes (60 mm x 15 mm) and inoculated with 100 µL of either NAA or AA E. coli O157:H7 to give an initial viable count of ~ 7.0 log10 CFU/mL. The inoculated juice samples with lids on were held at 22 ± 1 ᵒC for no more than 0.5 h before exposing them (with lids off) to HVACP.
2.4. Treatment of Juice Samples with HVACP
A schematic of the dielectric barrier discharge (DBD) HVACP system for generating atmospheric plasma is shown in
Figure 1. That system produces low temperature atmospheric plasma for in-package plasma treatment [
40]. Input voltage of 120 V (AC) at 60 Hz is amplified by a step-up transformer (Phenix Technologies, MD, USA). Just before applying the HVACP, the lids were removed from the petri dishes to allow direct contact of the plasma with the juice. The uncovered samples were placed in the approximate center of a rigid polypropylene box. The boxes closed and placed in separate 35 cm x 27 cm high-barrier polypropylene Cryovac bags (B2630, Cryovac Sealed Air Corp., Duncan, SC, USA). All bags with boxes of samples were heat-sealed to retain air at atmospheric pressure. For each experiment, the relative humidity of the air was recorded. Each bag containing a box was placed between two 15.2 cm diameter aluminum electrodes with a discharge distance of 5.1 cm between the electrodes. A layer of plexiglass was placed under the top electrode whereas, a polypropylene layer (38.5 cm x 27.3 cm) was placed above the ground electrode. The plexiglass and polypropylene layers served as dielectric barriers to prevent arching and sparks discharge [
41]. The samples of juice were treated with HVACP (70 kV) for 0 (control), 1, 3, 5, and 7 min. One group of samples was analyzed at ~ 6.0 min (0.1 h) after HVACP treatment, while the other group was analyzed after 24 h of post-treatment storage at 4°C. The control samples (no HVACP treatment) were handled in the same way as the other samples. For physicochemical tests (pH and degrees Brix), non-inoculated samples were treated with HVACP (70 kV) for 0 (control), 3, and 7 min. Each experiment was replicated at least three times.
2.5. Microbial Analysis of Juice Samples
At 0.1 h and 24 h after HVACP treatment of the juice, the bags were cut open, and Petri dishes containing the inoculated juice were removed from the boxes. Each sample was gently swirled to mix it, and 1.0 ml of juice was serially diluted (10-fold) in double-strength (2x) buffered peptone water (BPW, Difco). Appropriate dilutions were surface plated in duplicate on sorbitol MacConkey (SMAC) and on thin agar layer (TAL) medium (SMAC overlaid with 14 ml of TSAYE). The inoculated agar plates were incubated at 35°C for 24 hours (TAL) and 48 hours (SMAC) before colonies were counted. In instances when numbers of
E. coli survivors were lower that the detection limit (10 CFU/mL) of the plating method, juice samples were enriched in TSBYE with added selective cefexime-tellurite (CT) supplement for 24 h then streak plated on SMAC with CT supplement to determine the presence or absence of the pathogen [
42].
2.6. Calculation of D-Values
The death rate of NAA and AA E. coli O157:H7 in pineapple juice during HVACP treatment was determined by calculating D-values. Each D-value, the HVACP treatment time (minutes) that results in 1.0 log (90%) reduction in a population of viable E. coli O157:H7 cells, was determined by plotting numbers of survivors (log10 CFU/mL) versus HVACP exposure time (minutes) using Microsoft Excel 16.0 (Microsoft Excel, Seattle, WA). The regression curve was evaluated using linear regression analysis. Each D- value was derived from the negative reciprocal of the slope of the respective regression curve.
2.7. Determination of Sub-Lethal Injury
For each type of agar medium (SMAC agar and TAL medium) the numbers of
E. coli O157:H7 survivors after each HVACP treatment time were used to calculate the reduction factor (RF). For each treatment time, the RF was calculated by dividing the viable count (CFU/mL) of NAA or AA cells in the juice before HVACP treatment by the CFU/mL in the juice after treatment. The log (RF) is expressed as shown in the following equation [
43]:
Log RF = log [CFU/mL before HVACP treatment ÷ CFU/mL after HVACP treatment]
For all treatment times the log RFs for the selective medium (SMAC; y-axis) versus the log RFs for the TAL medium (x-axis) were plotted. Linear regression lines were fitted through the data points, and sub-lethal injury was determined by comparing the slopes to 1 and the y-intercepts to 0 [
43].
2.8. pH Evaluation of Pineapple Juice
The pH of the pineapple juice was measured using a pH meter (Accumet Basic AB15 pH meter, Thermo Fisher Scientific Inc., Waltham, MA, USA). Prior to each measurement, the samples in the tubes were mixed by vortexing to prevent separation. For each replicate experiment, two pH measurements were performed on control and treated juice samples.
2.9. Measurement of Degrees Brix of Pineapple Juice
Degrees Brix (ᵒBrix) of the juice was measured using a refractometer (Atago PAL 1, Atago Co., Ltd., Tokyo, Japan). Distilled water was used to represent a blank liquid sample. Samples of pineapple juice in tubes were homogenized by vortexing, and a separate Pasteur pipette was used to add a small amount of each the juice to the refractometer well for measurement. For each replicate experiment, two ᵒBrix measurements were performed on control and treated juice samples.
2.10. Statistical Analysis
For microbiological analysis and quality evaluation tests (pH, and ᵒBrix), at least three replications of each experiment were performed. The JMP Pro statistical software version 16 (SAS Institute, Inc., Cary NC) was used to analyze the average numbers of survivors as a function of HVACP treatment time. To determine the significant differences, analysis of variance (ANOVA) was performed with a p-value < 0.05. Tukey’s honestly significant difference (HSD) test was performed to identify means that are significantly different from each other.
Author Contributions
Conceptualization, methodology, supervision, writing – review and editing, AM; Investigation, formal analysis, writing - original draft preparation, AL and BL; Resources, writing – review and editing, JD and PD; Supervision, resources, review and editing, TB; Writing – review and editing, ETP and SC.