II. Introduction
Cerebral Palsy (CP) is a congenital disorder affecting movement, muscle tone, and posture, primarily caused by abnormal brain development or injury either before birth or shortly after. Individuals with CP may experience a range of symptoms, including exaggerated reflexes, floppy or rigid limbs, and involuntary movements, which permanently impair the brain’s ability to control movement and maintain balance and posture [
1].
CP is the most common developmental disability in childhood, impacting motor function, balance, and posture due to damage in the brain regions responsible for muscular control [
1,
2,
3]. The severity of CP symptoms varies widely; some individuals might require special equipment to walk or need lifelong care, while others may have only minor motor difficulties. CP is usually diagnosed in early childhood and necessitates substantial care, significantly affecting a child’s independence and ability to develop essential life skills. Treatment focuses on fostering self-sufficiency and helping individuals gain the skills needed for independence and maturity [
2].
The challenges associated with CP extend to performing basic tasks, which can be time-consuming and physically demanding. Activities such as getting out of bed, walking, driving, cooking, cleaning, and even tying shoelaces can be significantly prolonged. This not only imposes physical limitations but also causes considerable mental strain over time. For example, adjusting shoe tightness to achieve a proper fit can take several hours, illustrating the extensive effort required for simple routine activities.
Figure 1 illustrates key points on the foot where an individual with CP might want pressure; as such, the shoe-tying process grows in complexity.
This project is designed to reduce the time it takes an individual to perform this basic function. The long-term goal of this project is to reduce the time for the shoe-tightening process and allow individuals with CP to become more independent.
Requirements for the system are as follows:
Must allow individuals with only one arm functionality to be able to tighten their shoes.
Must be lightweight.
Must not apply too much counter torque on the arms of the individual.
Must be usable on any shoe.
The system must reduce the time of the shoe-tightening process to a maximum of 10 Minutes. In its proposed form, the system would reduce the shoe-tying process and make it 18 times faster.
Testing of the device can be simulated by any individual by performing the task with only one arm. This captures the capability of CP individuals to utilize this system. However, testing specifically on individuals with CP will provide a more accurate review of the system.
IV. Design Choices
Individuals with CP have greater issues that need to be accounted for when designing a system. The new system must meet the following requirements to operate correctly for individuals with CP:
Should enable individuals with single-arm functionality to tighten shoes effectively.
Should be lightweight.
Should avoid exerting excessive counter-torque on the individual’s arms.
Should be compatible with any type of shoe.
The system must not interfere with or prevent the individual from any foot movement.
A shoe-tying mechanism integrated directly into the shoe would result in excessive bulk and weight, rendering it impractical. Therefore, the system must consist of two components: a shoe-tightening mechanism and a separate tool for tightening.
Description of the design for each component of the system is described below:
A. Shoe Tightening Mechanism
After evaluating the strengths and weaknesses of previous systems, it was determined that a dial-style mechanism integrated into the shoe offers the most functionality. Dial systems are proven to be effective and reliable, and they are widely used in various sports where durability and performance are crucial.
The initial phase of designing this system involved testing the functionality of the dial mechanism first. A cost-effective dial was purchased and installed on a shoe (see
Figure 6).
Two dials were used to provide sufficient tightening capability to meet the need for tightness near the toes of the individual. The dials were deemed to be slightly uncomfortable. The base of the cost-effective dial is large, causing an uncomfortable feeling when the foot needs to bend while walking.
The functional test proved highly cost-effective and informative. At just $1.5, it yielded valuable insights into various lacing methods and the reliability of dial mechanisms.
Based on the findings of the initial test, more confidence was built into investing in the BOA system, which typically retails for around $40.
Figure 7.
Dial System Version 2.
Figure 7.
Dial System Version 2.
The BOA system shares large similarities with the inexpensive dial; however, it boasts significantly greater strength and a well-established track record, demonstrating its reliability. The BOA cables are metallic cords that are proven to withstand substantially large loads.
The second test provided an opportunity to evaluate more than just the reliability of the BOA system. Unlike the inexpensive dial, the BOA system does not feature a bulky base (as depicted in
Figure 8), thus eliminating concerns regarding the base affecting comfort while walking.
As shown in
Figure 7, the BOA system was tested in two configurations: one with the BOA positioned over the laces and another placed at the side of the shoe. It is important to note that both configurations were effective in operating; however, the placement of the BOA on top of the shoelaces and shoe tongue prevented the free movement of the shoe tongue, making the shoe harder to wear. Therefore, the perfect location to install both BOA systems is on the side of the shoe.
V. Final Design
As previously outlined, the overall design integrates a mechanism for tightening the shoe along with a distinct tool for tightening the BOA system. Details regarding the decisions made for the final design are elaborated below:
Shoe Tightening Mechanism
The placement of the BOA tightening dials underwent a trial-and-error process to determine the optimal positioning.
-
- o
-
Uncomfortable
- ▪
The base of the dials interfered with the movement of the foot.
- o
-
Hard to wear
- ▪
Installing the dials on the tongue of the shoe prevents the tongue’s movement and hinders the process of wearing the shoe.
-
One dial on the tongue, the other on the side (
Figure 7)
- o
As per the previous description, installing the dials on the tongue of the shoe prevented the tongue’s movement and hindered the process of wearing the shoe.
As such, the BOA system was installed using robust threading and stitched onto the sides of the shoes, as illustrated in
Figure 13. The installation of the BOA system on the side of the shoe using thread allowed for precise adjustments and enhanced comfort, providing users with a seamless experience during wear.
BOA Tightening Tool
The manual handheld design depicted in
Figure 12 was selected for further development due to the following reasons:
Considering the possibility for children to use this system, safety became a crucial aspect of the design. Children tend to misuse objects, and motor-operated equipment can pose significant dangers in their hands. Therefore, opting for a manual tool over a powered one reduces complexity and potential hazards for children.
A 3D-printed model of this design was created and is shown in
Figure 14.
The initial iteration of the torquing tool is a 3D printed model, which effectively fulfills all its functions at a remarkably affordable price.
Minor modifications were needed for the developed design. The 3D-printed model exhibited a sleek, almost frictionless surface, resulting in a less-than-optimal connection between the handheld tool and the BOA system. As such, painter tape was added to increase the friction of the surface between the torquing mechanism (
Figure 11) and the BOA torquing system.
VI. Testing
Testing of the system is possible with the fully functional Manual Torquing tool and a shoe with two BOA torquing dials. To imitate a person with CP, testing met the following requirements:
Testing followed the following order:
Wear the Shoe
Align the shoe tongue as desired
Install the torquing tool on the first BOA dial
Torque as necessary, de-latch when satisfactory
Repeat steps 3 and 4 for the other BOA dial
Loosen the torque dials
Take off shoe
The test was performed five times, and the test results were highly encouraging, with the system performing as intended. The inclusion of painter’s tape for added friction proved essential, enabling the torquing tool to execute its function effectively.
The system was able to:
While the results of the tests were positive, we lack data from an individual with CP. While beneficial, it is not required. The test was completed with the use of a single hand to simulate the CP individual. Additionally, no excessive counter torque was experienced due to the torquing tool, making the device usable by anyone.
VII. Discussion and Conclusion
The Shoe Tightening System designed for individuals with CP presents a promising solution to alleviate the challenges faced during the shoe-tightening process. The system integrates a shoe-tightening mechanism with a handheld tool, aiming to reduce the time required for this essential task and enhance the independence of individuals with CP.
The shoe-tightening mechanism incorporates a BOA dial system strategically positioned on the sides of the shoe to ensure optimal comfort and functionality. Meanwhile, the handheld tool provides a manual option for tightening, prioritizing simplicity, safety, and ease of use.
Testing of the system has yielded positive results, demonstrating its effectiveness in tightening shoes within a short timeframe and without causing discomfort or excessive torque.
While the system shows great promise, future iterations could benefit from additional testing with individuals with CP to gather more specific feedback and ensure its suitability for their needs.
Refinements in design and materials could enhance durability, comfort, and user experience. Overall, the Shoe Tightening System represents a significant advancement in addressing the unique challenges faced by individuals with CP in performing everyday tasks, ultimately contributing to improved independence and quality of life.
The following improvement will be added to the next iteration of the system:
Further research is required in the following areas:
References
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