3.1. Thermomechanical and morphologycal characterization of the electrolytes
In this study, samples of electrolytes were prepared keeping in mind to enhance the electrochemical and mechanical properties simultaneously. We study the effect of increasing the amount of ionic liquid (40, 45 and 50 wt. %
ILE) and structural resin content (60, 65 and 70 wt. % of
L resin). The effect of the addition of propylene carbonate (PC) and ceramic nanoparticles (alumina) was also studied.
Table 2 shows the mean values of the storage modulus (E'), loss modulus (E'') and glass transition temperature (
Tg), as well as their standard deviations, obtained through the DMTA analysis.
Concerning the amount of ionic liquid included (40, 45 or 50 wt.%), it was possible to observe better mechanical performance at lower ionic liquid content for all the formulations. The higher values for the storage modulus (E’) were obtained for those samples containing 40% of ILE (from 539 to 1032 MPa at 30ᴼC, entries 1-3). Surprisingly, the
Tg values do not varied in this concern, being around 70ᴼC for the samples L70P30 containing 40, 45 and 50 wt% of ILE (entries 1, 4 and 7). The same behavior was observed for those
Tg values of samples L65P35 and L6P40. Concerning the amount of the more structural resin (
L, from 60 to 70 wt.%), as increases to 70% the
Tg and the storage modulus (E’) was also found to increase (entries 1-9), as it was expected and observed in previous studies [
23]. From a mechanical perspective, the samples containing 70% of
L resin appear as the most appropriate for structural applications, since as soon as the
L content is below 70 wt.% the storage modulus drop irremediably. The incorporation of propylene carbonate was then studied in two formulations L70P30(ILE40)Li and L65P35(ILE40)Li (entries 10 and 11) and it was observed a more remarkable drop in the storage modulus for the resin L70P30(ILE40) (from 1032 to 603 MPa) than for the resin with lesser L content (from 659 to 504 MPa). This additive was only added to samples containing 40% of ILE to avoid extreme loss of mechanical performance. The
Tg in both cases were lower, decreasing 7ᴼ֯C. Alumina nanoparticles were added to samples with formula L70P30(ILEX)Li (entries 12-14), to improve and recover mechanical strength. The sample with 40 wt.% ILE (entry 12) exhibits the best improvement with 1,23 GPa of storage modulus. For the other samples (45 and 50 wt.% ILE) the effect was not so remarkable as the values were practically the same as without nanoparticles. The
Tg values with the addition of nanoparticles slightly increased in these three cases.
Figure 1 shows the results of storage modulus E' and
Tg for all the samples studied. It can be observed that when alumina (2 wt.%) is included in the electrolytes L70P30 for 40, 45 and 50% of ILE, slightly increases the
Tg of the samples with different % of ionic liquid regarding the initial values. The best sample performance was found for the sample containing 40% of ILE and alumina, L70P30(ILE40)Li(Al
2) (entry 12).
3.2. Electrochemical characterization of electrolytes
All samples were analyzed by EIS to calculate the ionic conductivity. The values are listed in
Table 3.
The ionic conductivities of all the polymer electrolytes prepared in this work are between 7.6 and 5.7 S/cm. In general, as decrease the L content in the resin blend the ionic conductivities increased due to the more elastomeric nature of resin P, that favor the ionic movements through the bulk. This behavior has been observed in other blends where there are two or more resins with different nature.
The addition of ionic liquid also affects the ionic conductivities, for 40 wt.% the samples exhibit the lowest ionic conductivity values (~ S·cm−1, entries 1-3). These values can be improved at least one order of magnitude when a plasticizer as propylene carbonate (PC) is added, reaching up to 1.2 S·cm−1 (entry 11). On the contrary, the samples containing 50 wt.% of ionic liquid did not show the best ionic conductivity values, being between 7.2 and 6.1 S·cm−1 (entries 7-9). For this samples, an exudated of ionic liquid leak appears after some days meaning poor stability to keep a homogeneous solid.
The introduction of alumina nanoparticles improve the ion mobility in all cases (
Figure 2), reducing the ionic liquid leaking process. In the
Figure 3, the storage modulus,
Tg and ionic conductivities are represented. The only 2 samples that reach the requirements of E’ > 1GPa are those containing a 40 wt. % of ionic liquid and 7.6 wt.% of lithium content, then at higher ionic liquid contents the storage modulus drops dramatically. The ionic conductivities of these two samples are in the same order of magnitude of the rest even if they do not exhibit the best values (
Figure 2). The combination of the addition of alumina and lithium salt has a small synergistic effect where the
Tg and storage modulus were found to increase simultaneously.
Some samples were analyzed by FEGSEM (
Figure 4) to check the difference in the ionic liquid content and the addition of nanoparticles. The SEM images at different magnifications for samples L70P30(ILE40)Li, L70P30(ILE50)Li and L70P30(ILE40)Li, (
Figure 4a-c, 4d-f and 4g-i, respectively). The microstructure of the crosslinked resins with different ionic liquid contents (40 and 50 wt.%) showed homogenous solid phases, not presenting a biphasic structure. It is possible observed that when the ionic liquid content increases the microstructure look more irregular with roughness.
The roughness is even higher when alumina nanoparticles are included. The nanoparticles are not well defined at these magnifications (
Figure 4g-i), but there is no evidence of big agglomeration or nanoparticle clusters.
In a previous study performed using the same epoxy resin system and ionic liquid, the sample L65P35(ILE30)Al
2 exhibit the best balance between electrochemical and mechanical properties [
23]. To compare the effect of the addition of lithium salt and alumina at the same time in this formulation, another set of samples was prepared (
Table 4). As it has been previously observed, the addition of lithium can have a positive effect in the stability of the electrolyte [
18], and this observation it was reproduce in our system where the storage modulus has increase when lithium was added (table 1, entries 2 and 5 vs table 4, entries 2 and 3). However, in those cases the
Tg was slightly lower when lithium was included. The addition of alumina, as it has been previously observed, increased the
Tg of the electrolytes being more remarkable for lower ionic liquid content (30 wt.%, table 4 entries 1 and 4). The best ionic conductivity values were obtained for those samples only containing alumina (
Table 4, entries 4- 6) compared to samples without lithium and alumina (
Table 4, entries 1-3). The simultaneous addition of lithium salt and alumina improve the storage modulus and the ionic conductivity in comparison to the samples modified only with lithium salt (
Table 4, entries 7 and 8), but only improve the storage modulus compared to the sample modify only with alumina (
Table 4, entries 4 and 8).
This detrimental effect on the ionic conductivity by addition of lithium salt has been previously observed [
18,
27], in some cases, when the lithium concentration in an imidazole-based ionic liquid solution is low (<0.3 M) or high (>1.0 M) [
28]. Some authors associate this effect to an increase in viscosity and a reduction in the mobility of ions in the electrolyte [
17,
28]. Choi and coworkers have found that the lithium salt (LiTFSI) concentration within the electrolyte mixture plays a crucial role in the formation of a bicontinuous nanoscale ion channel confined in the epoxy matrix changing the ionic and epoxy domains. In those cases, the ionic conductivity varied in more than two orders of magnitude range by changing the LiTFSI molar concentration and decreased as increased the Li content [
29]. Despite this, the electrolytes fabricated in this study are exceptionally robust, compared with the best epoxy systems found in the literature. The ionic conductivity can be improved by the addition of alumina nanoparticles, and, at the same time, it demonstrates the mechanical stability of the solid.
A comparison of the SPEs/CPEs developed in this work with some of the best representative systems found in the literature are depicted in
Figure 5. In the figure, a star indicates the ideal multifunctional electrolyte. The green circle corresponds to system L70P30(ILE40)Li without alumina, which is very robust, but the ionic conductivity is still very low. As soon as alumina nanoparticles are included the ionic conductivity increases to a very competitive level. The best CPE developed using the same resin blend without lithium and reported previously L65P35(ILE30)Al2 (red circle), was very closed to the ideal performance. The idea to reproduce an electrolyte for LIBs with this outstanding electrochemical and mechanical behavior was not possible only by the incorporation of lithium salt, as it can be observed in the
Table 4, probably due to lithium atoms can act as plasticizers leading to a more homogeneous mixture (entry 8). However, the ionic conductivity was not so high as expected, they are very promising considering less than 10 % of lithium is contained in the formulation. Moreover, the storage modulus for this sample is very competitive.
To check the effect of temperature on the ionic conductivities in the best systems found in this study L65P35(ILE30)Al2 and L70P30(ILE40)Al2, the samples were heated in an oven, connected to the potentiostat. After the heating the temperature was led to equilibrate for a certain time (30 minutes), the EIS analysis was measured to calculate the ionic conductivity through the resistances.
The Ln of ionic conductivity values (those corresponding to the bulk and grain boundaries) were plot against the inverse of temperature (1000/T(K
−1). The plots are shown in Figures 5a and 5b. Both composite electrolytes were fitted to the Arrhenius model and the activation energies were calculated and are shown in
Figure 5c. These values obtained agree with the best results obtained for the system L70P30(ILE40)LiAl2. For the sample L65P35(ILE30)LiAl2 the activation energy values are higher being the same for the two conduction mechanisms studied. Regarding the ionic conductivity mechanism, the system L70P30(ILE40)LiAl2 showed two different values of activation energy, where the activated energy associated to the Li salt and ionic liquid immobilized in Alumina NPs was smaller and favored than the ionic conductivity associated to the Li/ions in the bulk. These results can be explained if it is considered that Li salt is dissolved in ionic liquid and this electrolyte is adsorbed or immobilized in the nanoparticles surface (
Figure 5d and 5e). In
Figure 5e the blue line path is the lithium ionic conduction through the bulk as in SPEs. The ochre line path corresponds to the lithium ionic conduction way by a percolation through the surface of the nanoparticles as it has been previously determined for hybrid electrolytes [36,37]. In this case, as the content of the ionic liquid is higher the ions can move more easily compared to the ions hopping through the bulk.
The lithium transference number of electrolyte L70P30(ILE40)LiAl2 was calculated, and it was found to be tLi+ = 0.13, this number is usually related to the availability of free lithium in the mixture [38]. For systems based on PEO and LiTFSI when the ratio of EO:Li is over 3 the tLi+ decreased dramatically [39]. In our case the EO units (from PEGDGE) give an EO:Li ratio of 14:1, meaning that the whole network is more hindered and there are countless interactions between lithium and its environment (anions, alumina NPs, etc.), that can explain the low value obtained. Nevertheless, the ionic conductivity that can be obtained for this system at 60ºC is 0.085 mS/cm, closer to the optimum value expected for a solid electrolyte.
3.3 Supercapacitors performance of composite polymer electrolytes
To test the applicability of the CSEs, we assembled a symmetric supercapacitor.
Figure 7 shows the proof of concept and the results of the EIS test of the device. In the EIS test (
Figure 7d, e) it can be observed an incomplete depressed semicircle at high frequencies followed by an irregular spike at low frequencies. This non-perfect semicircle curve corresponds to a parallel resistance-constant phase element. The spike at low frequencies can be fitted to a sum of depressed semicircles with a high resistance. Thus, the inset in
Figure 7d show the equivalent circuit and in
Figure 7e the data corresponding to the fitting. The device CuO-WCF/WGF/CuO-WCF embedded in the L70P30(ILE40)LiAl2 matrix successfully powered a red LED light but only for a couple of minutes (
Figure 7a-c).
Attempts of a structural supercapacitor and battery completely manufactured inside the glove box in a pouch cell are currently in progress.