Dilute-acid hydrolysis performed was able to release glucose, xylose and arabinose from the cellulose and hemicellulose present in the CAB, providing these carbohydrates for microbial assimilation and xylitol production. Furthermore, inhibitory compounds were also formed during dilute-acid hydrolysis. Cashew apple bagasse hydrolysate (CABH) contained 6.8 g L
-1 of cellobiose, 28.6 g L
-1 of glucose, 18.3 g L
-1 of xylose, 11.7 g L
-1 of arabinose, 0.9 g L
-1 of formic acid, and 1.6 g L
-1 of acetic acid (see
Table 1). The total concentration of fermentable sugars obtained by dilute-acid hydrolysis, including glucose, xylose, and arabinose, was approximately 58.6 g L
-1.
After detoxification and activated carbon treatment, the composition of CABH was 3.7 g L
-1 of cellobiose, 22.7 g L
-1 of glucose, 15.2 g L
-1 of xylose, 11.0 g L
-1 of arabinose, 0.26 g L
-1 of formic acid, and 1.2 g L
-1 of acetic acid (
Table 1). After the pH adjustment with Ca(OH)
2, the total amount of carbohydrates was reduced (from 58.6 to 53 g L
-1) and there was no significant variation in the carbohydrates’ concentration (48.9 g L
-1) after treatment with activated carbon. The concentration of xylose decreased 2.0 g L
-1 and this low loss of carbohydrates during the treatment step is important to establish a viable process to detoxify the culture medium.
In the CABH was not detected furfural and 5-HMF, and in relation of acetic acid and formic acid, was observed a low reduction after the treatments with Ca(OH)2 and activated carbon. The most suitable detoxification process to improve the fermentation of hemicellulose hydrolysate depends on its source. The ideal method should eliminate the greatest amount of toxic compounds and to cause slight loss of fermentable sugars. However, to have an efficient fermentation, once evaluated the process parameters, must be defined if a total or partial reduction of the inhibitors compounds is required not to have a negative effect for cellular metabolism of yeast.
2.2. The production of xylitol and xylose reductase by Candida tropicalis.
Initially, the influence of temperature on the production of the xylose reductase (XR) and xylitol by C. tropicalis ATCC750 yeast was evaluated using the cashew apple bagasse hemicellulosic hydrolysate medium (CABHM) and the profile of glucose and xylose consumption, cell growth and ethanol production are shown in
Figure 1A-D.
The growth cell was slightly affected with increasing temperature from 25 °C to 30 °C, but growth weakened considerably at temperatures above 35 °C. The greatest cell growth was carried up of 25 °C (9.4 g L-1) and 30 °C (9.6 g L-1), and the lowest growth was at 40 °C, obtaining 4.8 g L-1 of cells. The cell growth, based on the initial xylose concentration, was
higher compared to the study by Arruda et al. [
25], who evaluated the production of XR and XDH enzymes for production of xylitol by Candida guilliermondii in a medium composed of sugarcane bagasse hydrolysate (with 75 g L
-1 of xylose) and observed a maximum production of cell biomass 10.6 g L
-1 in 120 h of fermentation at 30 °C.
C. tropicalis ATCC750 consumed glucose and xylose, but the yeast metabolized preferentially glucose. The yeast did not produce xylitol when cultivated in the CABHM medium. These results probably can possibly be explained due to the presence of glucose and inhibitory substances, i.e acetic acid and formic acid, that decrease the metabolism of xylose. However, it produced ethanol at all temperatures and the highest ethanol concentration was achieving at 30 °C (5.7 g L
-1), see
Figure 1. Then, the glucose consumed influenced the metabolic pathway favoring the production of ethanol.
Also, the operational conditions maybe have influenced the cellular metabolism. The process was carried out under natural aeration with agitation of 150 rpm and this condition may have favored the synthesis of the NAD-linked xylitol dehydrogenase enzyme that converts xylitol to xylulose, which then becomes involved into the main metabolic pathways (i.e. glycolysis and the pentose phosphate cycles) [
26], obtaining ethanol as one of the main products of metabolism. Also, the conditions did not favor a high consumption of xylose (
Figure 1), due to repression by the presence of glucose [
27].
To evaluate the influence of glucose on xylitol production using CABHM, bioprocesses were conducted using a formulated medium (FM), with a similar composition to the CABHM, but using only xylose as carbon source. The experimental results of the production of the xylitol by C. tropicalis ATCC750 using the formulated medium (MF) are shown in
Figure 2A-D.
The C. tropicalis ATCC750 yeast metabolized xylose at all temperatures evaluated, obtaining final concentrations below 1 g.L-1 with 72 h of bioprocess. The greatest cell growth was obtained at 35 °C (5.62 g L-1), observing a slight increase in culture time from 64 h to 72 h. The microbial growth decreased with increasing temperature, obtaining 3.3 g.L-1 of cells at 40 °C. Similar cell growth behavior was obtained using the CABHM medium.
The yeast produced xylitol, obtaining 10 g L
-1 of xylitol at 25 °C, corresponding to a yield of 0.68 g
xylitol.g
xylose-1 and productivity of 0.15 gL
-1.h
-1, as shown in
Table 2. However, in the bioprocess conducted at 40 °C was also obtained a good xylitol production of 4.2 g L
-1, corresponding to a yield of 0.26 g
xylitol.g
xylose-1 and productivity of 0.06 g L
-1.h
-1, which could be justified by the hypothesis that under high temperature conditions the production of xylitol would occur, since the higher part of xylose will convert to xylitol with limited cell growth [
27].
In spite of the fact that the microorganism does not synthesize xylitol using CABHM, the production of the XR enzyme was observed through the determination of the enzymatic activity of the crude extract (
Table 3) in both medium. In the bioprocess using CABHM, the highest activity was obtained at 25 °C (0.265 U. mL
-1), corresponding to the enzymatic activity per cell of 0.530 U. g
-1 and specific activity of 0.071 U.mg
-1. This temperature coincides with one of the temperatures that favored cell growth (25 °C and 30 °C).
Although cell concentrations are similar at temperatures of 25 °C and 30 ° C, there was a decrease in activity of XR enzyme of 30%, 0.181 U. mL-1 at 30 °C, in relation to the activity of 25 °C (0.265 U.mL-1) in the CABHM, probably due to the metabolic path deviating to the production of ethanol. In general, the enzymatic activity of XR decreased as the temperature increased (35 °C and 40 °C), correlating with the decrease in cell growth for these temperatures.
In the FM, the evaluated yeast synthesized xylose reductase enzyme and it produced xylitol, obtaining a crude enzymatic extract with an activity of 0.365 U.mL
-1 (
Table 3). The XR enzyme activity obtained in the CABHM medium was lower than the XR activity obtained in the MF medium at all temperatures evaluated, with a difference of 27% in the activity obtained in the production conducted at 25 °C. However, the specific activities obtained in the process conducted at 25 °C was similar, indicating that the enzymatic extract obtained in the process using MF had a higher proteins concentration. Also, the CABHM medium is more viable than the FM medium, due to the cost of xylose used in the preparation of the culture medium.
The specific XR activity from C. tropicalis ATCC750 produced at 25 °C is similar or superior to the results reported in the literature. Cortez et al. [
28] studied the production of XR by Candida guilliermondii using the sugarcane bagasse hemicellulosic hydrolysate and the specific activity obtained was 0.38 U.mg
-1. Kim et al. [
29] evaluated the production of XR enzyme by Kluyveromyces marxianus ATCC36907 in synthetic medium and the author reported an activity of 0.37 U.mg
-1. Rafiqul and Sakinah [
30] evaluated in their study the use of the Meranti wood sawdust hydrolysate in the production of XR by C. tropicalis, and the highest specific activity obtained was 0.91 U.mg
-1.
The highest values of enzymatic activity per grams of cell (0.730 U g
-1) and specific activity (0.06 U.mg
-1) were obtained at 25 °C using the FM to produce the XR enzyme, and this temperature provided the greatest cell growth. Ethanol production was not observed, indicating that yeast used the pentose pathway for the production of xylitol (see
Figure 2), since as glucose was not added in this medium. Then, there was an induction of metabolism in the production of the enzyme xylose reductase and xylitol in the formulated medium, in which xylose was the only substrate added to the medium.
The results, show that the microorganism evaluated, C. tropicalis ATCC750 may be promising in the production of xylose reductase. Yablochkova, Bolotnikova and Mikhailova [
17] studied the activity of XR and XDH in different species of yeasts (including the genera Candida, Kluyveromyces, Pichia, Torulopsis and Pachysolen) and observed that the strain C. tropicallis Y-456 had the highest activity specific XR. In view of what the literature reports, microorganisms with high XR and NADPH-dependent activity are potentially producers of xylitol from D-xylose [
3,
8].
In order to increase the production of the enzyme xylose reductase using CABHM medium, experiments with different aeration conditions (obtained by varying the volume of the reaction medium and the flask) were carried out, see
Section 2.3.
2.3. Study of the production of xylose reductase enzyme in different aeration and fluid dynamic conditions
The Candida tropicalis yeast presents as a group that include yeasts that produce xylitol and/or ethanol in comparable amounts, and the production of polyol or ethanol will be mainly influenced for the carbohydrates present in the culture medium and the aeration conditions [
26]. Then, another possibly reasons to explain the results reported in
Section 2.2 is aeration, as can be seen in the results presented in
Table 4, in which the aeration levels influenced the activities of xylose reductase in the processes using CABHM medium.
The activity of xylose reductase was high under microaerobic conditions (
Table 4, Experiment 03), obtaining an activity of 1.530 ± 0.182 U.mL
-1. In these conditions, the ethanol concentration was lower than 2 g.L
-1. An important point to note is that under these new operating conditions, xylitol production occurred using CABHM medium, producing 8.3 g. L
-1 of xylitol. The XR activity obtained in this research is superior to that reported in some studies [
8,
28,
29,
30].
In the pentose via, the xylitol can be converted to xylulose by NAD-linked xylitol dehydrogenase enzyme and subsequently enter the via of the ethanol production. During oxygen deficient (microaerophilic/anaerobic) conditions, xylulose production is hampered, resulting accumulation of xylitol and subsequent excretion in extracellular broth 8. According to Zhang et al. [
31], the main limiting factor is the imbalance of redox, which is caused by the difference in the preferred coenzyme of XR (NADPH) and XDH (NAD
+). Therefore, the Experiment 03, with low oxygen transfer rate, promoted a higher production of XR enzyme and xylitol.
The results also can be explained by hydrodynamics of fluid that define the mass transfer through the liquid film on the flask wall and base and the bulk liquid rotating within the flask. The mass transfer area (a) and the mass transfer coefficient (k
L) were different in each experiment. These parameters are important to evaluate gas-liquid mass transfer coefficients, hydromechanical stress and effective shear rate in bioprocess development using shaking flasks [
32].
The highest contact area of the liquid with the air was in Experiment 03 (approx. 150 cm
2), but in this experiment the height of the liquid was greater (11 cm) and the height influence in the movement of fluid. In the Experiment 02, the contact area and the height of the liquid were approximately 90 cm
2 and 2.7 cm, respectively. Therefore, these conditions provided greater aeration in the culture medium. The contact area was lowest in the Experiment 01, being 42 cm
2, and the height of the liquid was similar at Experiment 02, h = 2.4 cm, observing a similar XR enzyme production in the two assays (Experiment 01 and 02, see
Table 4).
Then, with the results obtained, it is observed that the aeration and fluid dynamics of the process are fundamental aspects to produce the xylose reductase enzyme by the Candida tropicalis ATCC750.
Then, the operating conditions selected to produce the XR enzyme using CABHM were in 2000 mL-Erlenmeyer flasks with 1000 mL of reaction medium at 30 °C and 150 rpm.
2.4. Characterization of xylose reductase enzyme produced using CABHM medium
The optimum pH of the xylose reductase enzyme activity was obtained by determining the activity at different pHs by setting the temperature at 25 °C and the results are shown in
Figure 3A. The XR enzyme from C. tropicalis ATCC750 exhibited optimal activity at pHs 7.0 and 8.0. This behavior was similar to XR enzymes obtained from C. antarctica [
33], C. intermedia [
33], and C. parapsilosis [
34].
XR activity was low at pH 3 and 10, due the more acidic or basic pH values did not favor the oxidation-reduction reactions catalyzed by this enzyme. This behavior might be attributed to changes in protonation state of its active site residues which catalyzed the reduction reaction, and that the enzyme XR needs a pH close to the neutrality region to catalyze reactions. Also, possibly the decrease in activity is possibly due to the ionization of the involved groups that limit the binding of the enzyme to its substrate (S) or the formation of the enzyme-coenzyme complex that makes the catalysis viable [
16]. In addition, an extreme pH may cause partial denaturation or inactivation of the enzyme by altering its native conformation [
16]. This is corroborated by the literature that most studies XRs have shown optimal pH in the range of 5 to 7 [
16,
35].
The XR enzymatic activity at different temperature is shown in
Figure 3B. The optimum temperature for XR activity was 50 °C using xylose as the substrate. At the highest temperature (60 °C), there was a decrease in the enzymatic activity, probably due the process of inactivation of the enzyme. This result obtained is similar to the optimum temperature range obtained to XR from Pichia stipitis, with an optimum temperature above 38 °C [
36], XR from Neurospora crossa, with temperature in the range of 45 °C to 55 °C [
35].
However, the different studies reported the optimum temperature of XR enzyme from C. intermedia [
33], C. guilliermondii [
28] and C. tropicalis [
30] at 25 °C, and at this temperature, the XR activity obtained in this study at 25 °C has a difference of 15% compared to the activity obtained at the temperature of 50 °C. According to Dasgupta et al. [
8], most of the characterized XRs had optimum temperature of 30-35 °C with reported denaturation above the specified condition. The higher optimum temperature obtained to XR from C. antarctica ATCC750, using CABH as culture medium, might be attributed to the presence of certain amino acid residues such as glutamate and proline [
37] and leucine [
38] in this structure.
According to the SDS-PAGE analysis (
Figure 4), the molecular mass in the range of approximately 30 kDa can be identified for the XR produced under all conditions, and this result is corroborated by the molecular weight range of the XR enzyme reported in the literature. Also, it is also observed, that the enzymatic extracts obtained in the culture with CABHM are sharper compared to the extracts obtained by XR culture, probably due to the concentration of proteins (
Figure 4).
The molecular mass of xylose reductase can vary widely depending on the microorganism of origin and can reach values of 30 to 70 KDa. According to Cortez et al. [
28], the XR of C. guilliermondii FTI 20037 is composed of one or two units of 30-60 KDa. Ho et al. [
39] reported in their studies an XR of C. shehatae with 33 KDa. Thus, the XR produced by C. tropicalis ATCC750 presented molecular mass similar to those reported in the literature.
Two intense bands are also observed in the analyses, indicating that XR from C. tropicalis ATCC750 is heterodimeric because it has different chains to each catalytic domain, wherein one structure binds to NADPH, the other structure binds to the xylose substrate. Studies cite that different XR enzyme can monomeric or dimeric (homodimeric or heterodimeric) [
40], and its structure depends on the microorganism used in the synthesis.