1. Introduction
A growing number of people are adopting vegetarian or vegan lifestyles for ethical, environmental, and health reasons. As a result, there is an increased demand for diverse and satisfying plant-based alternatives to traditional dairy and meat products. As consumer preferences evolve, the food industry continues to innovate and expand its offerings to meet the changing demands of an increasingly diverse and conscientious consumer base. Ongoing developments in food technology and research have enabled the creation of more sophisticated plant-based analogs mimicking the sensory attributes of traditional dairy and meat products [
1]. However, dairy- and meat-alternative products are often nutritionally unbalanced [
2], and their flavor profiles have limited their consumer acceptance. Additionally, texturizing agents such as hydrocolloids (
e.g., carrageenan or xanthan gum) are often added to enhance the structural integrity and mouthfeel of the product. However, increasing the number of additives also impacts consumer acceptance negatively. Fermentation can improve the sensory and nutritional attributes, texture, microbial safety, and antimicrobial properties of plant-based dairy and meat alternatives, potentially removing the need for flavor masking and texturing ingredients thus simultaneously improving product quality and moving towards clean-label specifications ([
3,
4,
5,
6,
7]).
With regards to adopting legume-based foods, the challenge is often related to the presence of undesirable 'beany', ‘green’, ‘grassy’ off-flavors associated with aldehydes, like hexanal and 3-Z-hexenal, alcohols like n-hexanol, n-pentanol, and n-heptanol, as well as ketones (
e.g., ethyl vinyl ketone) and furans (
e.g., 2-pentyl furan and 2-(1-pentenyl) furan) ([
5,
8,
9,
36]). Fermentation of plant-based matrices can result in the reduction or elimination of beany off-flavor and introduce desirable flavor compounds, such as dairy (
e.g. diacetyl) and umami (
e.g. glutamate) associated metabolites [
9]. Additionally, it has been demonstrated that fermentation can lead to the breakdown of plant-specific antinutritional factors like tannins, saponins, phytic acid, α-galactosides, and trypsin inhibitors. As an example, the raffinose family of oligosaccharides (RFO) such as sucrose-core RFOs stachyose, raffinose, verbascose glucose-core RFOs melibiose, manninotriose and manninotetraose can be effectively digested by certain microbes ([
10,
11]). RFOs are considered anti-nutritional factors since they cause discomfort (flatulence and diarrhea) in humans and animals. Flatulence is the singlemost important deterrant in consumption and utilization of legumes in human and animal diets [
11]. Consequently, the incorporation of fermentation and the development of fermented products present a promising avenue for elevating both the nutritional quality and overall acceptability of plant-based dairy and meat analogs.
The color of meat analogs is expected to resemble meat. Most-used ingredients for meat analogs have a beige or yellow-brown color. Therefore, colorants like red beet, red berries, or carrots are added to the ingredient mix, often together with citric, acetic, or lactic acid, in order to match the pH range of the colorant [
12]. Pigments can be produced by the fermenting microorganisms, or they may originate in the plant bases themselves,
e.g. leghemogobins such as the heme-like complex of iron in soybean [
13] or anthocyanin-like structures [
14]. The use of pigment-producing microorganisms can naturally introduce desirable colors into the fermented plant bases,
e.g. yellow, orange, or red color for applications such as orange Cheddar or meat analogs or purple color for the production of
e.g. “blueberry” vegurts. Heme-like complexes of transition metals such as the zinc-protoporpyrin IX complex produced by
Lc. lactis subsp.
cremoris was shown to improve the color of fermented meat products [
19]. Carminic acid, a commonly used natural red food colorant, and a group of flavonoids known as anthocyanins, which are responsible for the color of many fruits, vegetables, and flowers, can be synthesized by microbes ([
20,
21,
22,
23,
24]). Carotenoids, the most widely distributed pigments in nature, that exhibit yellow, orange, red, and purple colors, are naturally produced by yeasts
Rhodotorula, Rhodosporidium, Sporobolomyces, Xanthophyllomyces dendrorhous (former
Phaffia rhodozyma) ([
25,
26]), LAB [
27], and filamentous fungi such as
Phycomyces blakesleeanus,
Blakeslea trispora and
Mucor circinelloides ([
28,
29,
30]). These filamentous fungi, capable of producing carotenoids, generate sporangiophores. Consequently, besides imparting desirable color, the filamentous fungi can also provide meat analogs with a muscle-tissue-like texture. Seaweed and microalgae that are already used for flavor enhancement in plant-based seafood analogs ([
15,
16]) can also modify matrix color as a result of carotenoid production ([
17,
18]).
Historically, LAB have been employed in prolonging the shelf life and enhancing the flavor and texture of fermented milk. More recently, their efficacy was demonstrated in enhancing both the flavor and texture of plant-based products ([
3,
5,
6]). Some
Bacillus species have a known history of safe use in foods in fermented plant-based foods in Africa and Asia. Natto is a traditional Japanese fermented product consisting of cooked soybeans fermented with
B. subtilis var.
natto. Most European legumes are suitable substrates to produce Natto [
31]. In addition, a combination of LAB with
B. subtilis strains that do not form spores was shown to improve the texture and the acidification speed in milk [
32]. The sporulation-negative phenotype is important for generating products such as plant-based alternatives of yogurts, sour cream, and the like. In this work, we show that some LAB and two sporulation-negative
B. subtilis strains and their combinations can be used to improve the texture, flavor, and nutritional value of a variety of legume-derived plant-based matrices.
Materials and Methods
Materials
Four different protein concentrates such as yellow pea (Pisum sativum) (from two different suppliers), chickpea and faba bean (Vicium faba) were used as matrices for fermentation. VITESSENCE™ 1803 Pea Protein containing a minimum of 80% protein content on a dry-matter basis and 3.4% carbohydrates was used to prepare a 4% solution. ADM ProFam™ Pea Protein 580 with 80% protein isolate content and 1.0% carbohydrates was used to prepare a 4% solution. VITESSENCE® Prista P 360 faba bean protein, which is 60% protein concentrate (on a dry basis) and 24.8% carbohydrates, was used to prepare an 8% solution. CP-PRO70® Chickpea Protein Concentrate from Innovapro containing at least 68% protein and 5.7% carbohydrates was used to prepare a 7% solution.
Base Preparation and Fermentation
The legume matrices were prepared by the addition of distilled water to protein concentrates, homogenization, and pasteurization at 90°C for 20 min while stirring. The suspensions were allowed to stand at ambient temperature overnight, followed by a repetition of the pasteurization step. This iterative pasteurization step was undertaken with the aim of eliminating any vegetative cells that may have arisen as a result of the initial pasteurization and thatcould potentially trigger spore germination. When the matrices were cooled to the incubation temperature, the carbohydrate solution (1% sucrose and 1% glucose) and the 1% overnight inoculum of Bacillus and/or 1% overnight inoculum of LAB were added to the matrices, and the matrices were fermented overnight at 30°C or 37°C.
Bacillus subtilis Natto spore(-) strains were incubated in LB medium overnight at 37°C while shaking at 250 rpm. Lactiplantibacillus plantarum, Lacticaseibacillus paracasei, Lactocaseibacillus rhamnosus, Latilactobacillus fragifolii and Leuconostoc mesenteroides were incubated overnight in MRS-Difco at 30°C. S. thermophilus was incubated overnight in M17 + 1% sucrose and 1% glucose at 37°C.
The fermentation was performed in four different formats: 2 ml samples in 20 ml headspace vials for volatile organic compound (VOC) analysis, 0.2 ml samples in a microtiter plate (MTP) for Raffinose Family Oligosaccharides (RFO) analysis, 1 ml samples in 1 ml 96-well MTP for texture measurements using the high-throughput (HTP) compression test [
5], and 2 ml samples in 2 ml 96-well MTP for texture measurements using total aspiration and dispense monitoring (TADM) [
33].
Before subjecting the samples to the VOC analysis, the fermentation was stopped by adding diluted sulfuric acid (0.4 ml of 2M H
2SO
4 to each vial containing 2 ml sample) and freezing the samples at -20°C. For RFO measurements, 2 volumes of 60% ethanol were added after the fermentation. The experimental setup is shown in
Figure 1.
Analysis of Volatile Organic Compounds
Two grams of the different emulsions were aliquoted directly into 20 ml headspace vials. Uninoculated emulsions were used as negative controls and were not incubated. All samples were prepared in duplicates. After incubation, 400µl of 2M sulfuric acid were added to the headspace vials, and samples were stored at -20°C until analysis.
Volatile organic compounds (VOCs) produced during fermentation were determined by headspace solid phase microextraction gas chromatography coupled to mass spectrometry (HS-SPME-GC-MS) as in [
5]. VOCs were calculated as peak height divided by baseline noise (signal-to-noise, S/N). The removal ratio for the beany off-flavors and the enhancement formation ratio for dairy notes compounds were calculated by comparing the detected S/N values of those in the fermented samples to those in the respective uninoculated matrix. Standards solutions for hexanal and diacetyl were included for calculation of the concentration (mg/L). The precision was calculated based on the relative standard deviation of a Cheddar cheese used as control sample that was analyzed at intermittent points throughout the analytical sequence (n=14).
Carotenoid Production
BLAST analysis using
crtN,
crtM sequences from
Lactobacillaceae (GenBank BBA82255.1 and BBA82256.1) was used to find strains that have a genetic potential for producing carotenoids. Carotenoids were extracted from bacterial cells grown overnight in 50 ml MRS and separated from the supernatant by centrifugation. 10 ml Y-PER™ (Thermo Fisher Scientific, Cat. No. 78990) was added to the cell pellet and left at room temperature in the dark for 1 h. Then 20 mL of 96% ethanol were added, and the suspension was stored at -20 °C in the dark overnight. Afterward, the material was thawed at room temperature and 5 mL of n-hexane was added to the suspension, and the suspension was left to extract for 2 h with gentle agitation every 20 min. After the final 20 min, the n-hexane fraction was transferred to a new tube. The extract was concentrated by passive evaporation in the dark and then the spectrum of the concentrated extract was measured between 400 nm and 500 nm on a Shimadzu UV-1900i spectrophotometer in quartz cuvettes [
34] .
Conclusion
The increasing popularity of plant-based diets has created a competitive market for dairy and meat analogs. To stay relevant and attract a wide consumer base, manufacturers are diversifying their product portfolio to offer unique and appealing alternatives. Fermentation of plant-based matrices was shown to be a powerful tool for the improvement of flavor, texture, and nutritional value of such matrices and has the potential for generating more sustainable food with great taste and texture. Here we show that some B. subtilis, LAB strains, and their combinations were able to reduce the amount of the beany-associated off-flavor compounds such as hexanal, while producing metabolites associated with pleasant dairy notes such as diacetyl. Moreover, some strains and strain combinations could degrade the indigestible α-oligogalactosides found in different legume matrices such as pea, chickpea and faba.
Although legume protein has been widely explored for dairy and meat alternatives, its consumption is still limited by undesirable sensory characteristics and low solubility. All these properties can be modified during the protein extraction process. Fermentation of plant-based matrices can be used to generate the final product,
e.g. plant-based cheese, vegurt, meat, or seafood analog, but also to improve the properties of plant proteins before their use. Nutritional, sensory, and technological properties of plant proteins can be influenced by the protein extraction process. In a process for plant protein isolation from flour, acid is often used to precipitate and isolate the proteins [
49]. Fermentation has been used to improve the properties of pea protein prior to precipitation [
50]. The reduction in pH throughout the protein precipitation process can be attained through the natural generation of lactic acid by LAB during fermentation. This natural acid production can serve as a substitute for the addition of mineral acids. LAB-based cultures not only have the ability to produce the required lactic acid for protein precipitation but also improve the protein flavor and nutritional properties, alone or in combination with
e.g. B. subtilis or yeasts.
Meat analogs might be produced through a two-step process. Initially, a LAB / B. subtilis fermentation is employed to swiftly lower the pH, inhibiting contaminants within the matrix while enhancing the taste, texture, and nutritional value. In the subsequent step, filamentous fungi such as e.g. Aspergillus oryzae, Phycomyces blakesleeanus, Blakeslea trispora and Mucor circinelloides may be utilized. These fungi have the capability to consume the acids generated in the first step, which might be undesirable for the taste of meat analogs. Moreover, they might contribute to the development of an even more appealing flavor, color, and texture closely resembling meat, given that their filaments mimic meat muscles.
However, additional research is needed to further investigate how the fermentation and the change in the profile of RFOs, flavor compounds and nutritional factors can impact the overall sensory perception and liking in fermented plant-based products to facilitate the production of higher quality plant based end-products with greater consumer acceptance.