Preprint Article Version 1 This version is not peer-reviewed

Solid State Additive Manufacturing of Thermoset Composites

Version 1 : Received: 23 July 2024 / Approved: 24 July 2024 / Online: 24 July 2024 (12:51:47 CEST)

How to cite: Hong, B.; Wang, K.; Li, Y.; Ren, S.; Gu, P. Solid State Additive Manufacturing of Thermoset Composites. Preprints 2024, 2024071924. https://doi.org/10.20944/preprints202407.1924.v1 Hong, B.; Wang, K.; Li, Y.; Ren, S.; Gu, P. Solid State Additive Manufacturing of Thermoset Composites. Preprints 2024, 2024071924. https://doi.org/10.20944/preprints202407.1924.v1

Abstract

This paper proposes an innovative approach to address the challenge of softening deformation of thermal-curable thermosets during additive manufacturing. This approach involves the development of a composite powder composed of thermosetting materials with distinct curing temperatures, the utilization of Cold Spray Additive Manufacturing (CSAM) technology for 3D printing, and the application of a stepwise isothermal curing process. The corresponding effectiveness is validated by case studies. The results demonstrate that samples printed via CSAM maintain a solid state without deformation. During the post-curing process, each component of the composite material cures independently while the other components remain in a solid state, providing structural support for the whole material, thereby effectively reducing the softening deformation during the post-curing process. This approach offers a novel perspective for the additive manufacturing of thermal-curable thermosets.

Keywords

Cold spray; Additive manufacturing; Thermosets

Subject

Engineering, Industrial and Manufacturing Engineering

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