Particleboard is extensively used in furniture production, including desks, countertops, cabinets, flooring panels, wall and ceiling panels, and office partitions. The increasing population is driving a higher demand for these products, leading to a rise in particleboard production.[
1]. Today's wood industry faces numerous challenges related to environmental protection, sustainability, and the efficient use of raw materials [
2]. In the context of particleboard production, the traditional reliance on wood is increasingly problematic due to its diminishing availability and rising costs. This situation compels manufacturers to seek alternative materials that provide similar or superior properties. It is not always feasible to utilize a raw material in its entirety, as its inherent properties or structure may necessitate alternative applications. This solution is applied to branches that are considered waste during logging [
3,
4].Consequently, a common and straightforward solution is to grind the raw material to an appropriate size and repurpose it for applications such as particleboard production. This approach not only maximizes the use of available resources but also contributes to the efficiency and sustainability of the manufacturing process. Many examples of using alternative raw materials for particleboard manufacture may be found in the literature. A review of the literature indicates significant potential for alder, birch, and larch to be used in the middle layer of particleboard. However, further research is needed to determine the extent to which these species can effectively substitute conventional raw materials [
5]. Particleboard manufactured from kiwi prunings is one such example. The purpose of this study was to assess the feasibility of using kiwi prunings as a raw material for particleboard manufacture. The researchers used different quantities of kiwi pruning particles and industrial wood particles in the core and surface layers of three-layer particleboards, with commercial urea-formaldehyde (UF) adhesive as the binder. The findings revealed that kiwi stalks had longer fiber length, width, and wall thickness than ordinary forest wood, as well as higher solubility, lignin, and ash levels. Increased use of kiwi pruning particles in the core layer has a negative impact on particleboard attributes. However, with up to 50% kiwi trimming particles in the core, the modulus of rupture (MOR) met the European minimal guidelines for general use [
6]. Another research focused on the application of saurian branches and twigs as raw materials for composite particleboards in order to repurpose surian stem wood waste. Particleboard and oriented strand board (OSB) were bonded using 10% phenol formaldehyde (PF) glue. This research focused on variations in particleboard density and particleboard type. In the conducted tests, the surian particleboard met only some of the standards, despite the different densities of the particleboards produced. This suggests that surian wood could potentially serve as an admixture in conventional particleboard, though further extensive research is required [
7]. Research conducted in Poland has explored the use of woody raspberry stems as an alternative raw material. Various proportions of raspberry stems were tested, but the spongy structure of the raspberry core resulted in suboptimal strength parameters. Consequently, it was concluded that particles derived from raspberry stems could only serve as an admixture rather than a primary material [
8]. The next research example involved creating particleboards using annual cuttings of black chokeberries. Various proportions of this alternative raw material were tested—specifically 10, 25, 50 and 100 by weight. The study revealed that a high bulk density negatively impacts the strength parameters of the particleboards. Consequently, black chokeberry can only serve as a partial additive in the final product [
9]. Research has explored the use of particleboards made from mid-branch particles of date palm (
Phoenix dactylifera L.), which are impregnated with a urea-formaldehyde (UF) polymer binder. The findings confirmed the feasibility of producing particleboard from date palm branches. Additionally, the study indicated that production parameters could be adjusted to tailor the particleboard for specific applications [
10]. Another example is
Sargassum algae has been a nuisance on the coasts of the Caribbean Sea, West Africa and northeastern Brazil since 2011. The phenomenon has negative environmental and socioeconomic impacts. A study on the feasibility of using sargassum biomass as a raw material for the production of multilayer medium-density particleboard showed that panels with 30% sargassum particles in the core layer and 70% sugarcane bagasse particles in the face layers, bonded with a castor oil-based polyurethane resin, met the minimum requirements for physical and mechanical properties. Furthermore, a life cycle analysis showed that panels produced in the Belém, PA region of Brazil have a lower environmental impact in four of the seven categories assessed compared to conventional panels. Sargassum can be used as a raw material [
11]. Research conducted in Malaysia also analysed the feasibility of using cassava plant waste, specifically branches, as raw material for producing bio-composite particleboards. In this study, cassava branches were harvested at various maturity stages (6, 9, 12, and 15 months). The results indicated that particleboards made from 12-month-old cassava branches had the best properties, combining strength and durability. Conversely, particleboards made from younger (6 and 9 months) and older (15 months) branches exhibited inferior properties. The study suggests that the maturity of cassava branches significantly affects the quality of the resulting particleboard [
12]. Further studies focusing on the physical and mechanical properties of particleboard made from the dry branches of Araucaria angustifolia and Eucalyptus grandis wood were conducted in Brazil. The results showed that specific mass and moisture content remained consistent across treatments. Particleboards with a mix of materials exhibited higher water absorption, especially with rice husk inclusion, due to high silica content affecting particle adhesion. Particleboards using eucalyptus and bamboo performed well, meeting ANSI standards for rigidity and resistance. Rice husk addition reduced these properties, indicating its less favourable performance compared to wood and bamboo [
13]. Studies were also conducted in Iran on particleboards with the addition of orange branches. Four types of boards were produced in the study: (100% aspen wood), (50% aspen wood: 25% citrus: 25% old railroad ties), (50% aspen wood: 50% citrus), and (50% aspen wood: 50% old railroad ties), with two levels of resin content (8% and 12%). The research showed that as the content of orange branches in the boards increased, the mechanical strength of the particleboards also increased [
14]. In addition to the above-mentioned raw materials, particleboards were also made from: chilli pepper stalks [
15], vine pruning [
16], eggplant stalks [
17], greek fir [
18] and apple tree branches [
19], Nipah palm [
20], rice husk [
21], sorghum [
22], lychee pruning [
23], brown seaweed [
24] and waste tea leaves [
25].
Energetic willow (
Salix viminalis L.) is a fast-growing plant, ideal for biomass production [
26]. Its ability to regrow quickly after cutting allows for multiple harvests throughout the year. Additionally, this willow is easy to cultivate and does not require intensive care, making it economically attractive. Similarly, energetic poplar is a fast-growing tree well-suited for short-rotation cropping, allowing for harvests every few years. Poplar's resistance to various climatic and soil conditions makes it a versatile biomass resource [
27,
28]. Energetic willow is also valued in land reclamation and environmental protection, particularly in phytoremediation processes, where it helps clean soil and water contaminants [
29]. Energetic poplar (
Populus spp.), on the other hand, is used for soil stabilization and air quality improvement due to its carbon dioxide absorption capability [
30]. Additionally, energetic willow is used in the production of baskets and wicker furniture, while poplar wood, with its low lignin content, is ideal for paper and pulp production in the paper industry. Both of these plants, thanks to their versatile applications and beneficial properties, play an important role in sustainable development and environmental protection, offering an alternative to traditional wood resources.
Given the rapid growth rate of these alternative raw materials, the concept of integrating them into wood-composites technology emerged. The research aimed to determine the optimal proportion of alternative raw materials such as plantation willow and poplar for three-layer particleboard technology.