MOEMS displacement sensors based on a free-space structure generally consist of a displacement-sensing chip, which translates displacement to optical signals, and a reading head formed by optical source and detector. The displacement-sensing chips are usually fabricated from plane components such as gratings, mirrors and photonic crystal slabs. The displacement induces a change of geometries such as air gap, in-plane distance and overlapping area, leading to a different intensity of reflected, diffracted or transmitted light. A relatively large measuring range up to several millimeters has been reported [
92]. Considering an intensity modulation used in most cases, light-emitting diodes or vertical-cavity surface-emitting lasers are widely used. Divided by the location of the reading head, these sensors can be classified into two categories: the transmission scheme and the reflection scheme.
4.2.1. Transmission Scheme
For the transmission scheme, the optical source and detector are generally located on opposite sides of the displacement-sensing chip. The exposing light from the optical source is detected after passing through the sensing chip. Benefiting from a structure based on a coaxial optical path, the transmission scheme usually shows a simple multi-layer structure. The displacement of the proof mass changes the optical transmission based on different principles such as geometrical overlapping and Talbot effect.
For displacement sensing based on geometrical overlapping, the input displacement changes the overlapping area between different components (as shown in
Figure 9a). With a different overlapping, the different fraction of light is blocked, resulting in a change of optical transmission. A linear relationship between the transmission and the displacement is generally presented as [
39]
where
is the output of photodetector,
is the change in the overlapping area,
L is the length of optical aperture. For example, in 2009, M. Beyaz et al. reported a miniaturized positioner using integrated photodiode sensors [
92]. The light passed through an array of through holes located on a movable substrate. After that, it was detected by a photodiode array. As the substrate sliding linearly, the alignment between the through holes and the photodiode array changed, resulting in a different output from the photodiodes. A relatively large measuring range up to 4mm was obtained with a resolution at micrometer level. In 2011, W. Hortschitz et al. reported a MOEMS sensor for relative displacement measuring (as shown in
Figure 9b) [
39]. 2D rectangle arrays with a period of 40 μm were fabricated on two substrates respectively. The relative displacement between the two substrates resulted in a linear change of overlapping area. A noise of 8 pm/Hz
1/2 was obtained. Later, they improved the device by using a triangle array [
40]. A non-linear transfer characteristic was achieved by pairing the triangle array with a rectangular array. Both the static displacement and the vibration of the proof mass were obtained by using different harmonics of the output signals. A resolution down to 3.67 nm with a noise of 3.41 nm/Hz
1/2 was demonstrated. In 2022, S. Abozyd et al. designed a MOEMS accelerometer for three freedom-of-degree measurement based on optical blocking of a proof mass (as shown in
Figure 9c) [
93]. The proof mass was held between a light-emitting diode and a quadrant photodetector. By analyzing the output intensities of different detectors, displacement measurement with a range up to 3 mm was achieved.
Figure 9.
(
a)Measuring principle of geometrical-overlapping based MOEMS displacement sensing [
92]. (
b)Schematic setup of a MOEMS vibration sensor based on 2D rectangle arrays [
39]. (
c)Schematic setup of a MOEMS accelerometer based on optical blocking of a proof mass [
93].
Figure 9.
(
a)Measuring principle of geometrical-overlapping based MOEMS displacement sensing [
92]. (
b)Schematic setup of a MOEMS vibration sensor based on 2D rectangle arrays [
39]. (
c)Schematic setup of a MOEMS accelerometer based on optical blocking of a proof mass [
93].
Optical gratings have been widely used in displacement sensing. Optical interferometers and encoders based on optical gratings have been reported in past decades [
41,
96]. In recent years, displacement sensing based on Talbot effect of microgratings has attracted continuous attentions. Optical gratings with a period comparable to the wavelength of the exposing light are preferred for a higher resolution [
97]. A periodical optical field behind the first grating is modulated by the second grating with a same period to the first one (as shown in
Figure 10a) [
98]. The complex amplitude distribution behind the second grating can be defined as [
99]
where
is the relative rotating angle between the two gratings,
is the period of the gratings. As a result, a sinusoidal signal can be obtained from a photodetector as the gratings moving relatively to each other in the in-plane direction perpendicular to the grating lines (as shown in
Figure 10b). Generally, an interpolation circuit is used to translate the sinusoidal signal into square signals. The displacement can be calculated by counting the square signals. The resolution (
) is given by [
96]
where
is the subdividing factor of the interpolation circuit. With a smaller grating period, there is a smaller resolution as well. By using a simple coaxial optical structure consisting of a laser source, double-layer gratings and a quadrant detector, this method shows an ultracompact structure and high stability compared to traditional diffractive interference optical grating encoders [
100]. In 2018, M. Li et al. discussed the displacement measurement based on a double-grating model, showing a simulated sensitivity of 0.29%/nm and 1.63%/nm for in-plane and out-of-plane displacement respectively [
101]. Later, the same group reported a single-axial MOEMS accelerometer based on Talbot effect of 4 μm-period gratings with a sensitivity over 0.02%/nm (as shown in
Figure 10c) [
94,
95]. The double-layer gratings were fabricated by a photolithography process. In 2024, L. Jin et al. demonstrated a tri-axial MOEMS accelerometer [
102]. Using three groups of grating pairs located on two substrates respectively, this device can be used to measure the acceleration in three different directions synchronously. A simulated sensitivity of 0.036%/nm and 0.006%/nm for in-plane and out-of-plane direction were obtained respectively.
Figure 10.
(
a)Measuring principle of Talbot-effect based MOEMS displacement sensing [
94].
b)Simulated optical transmission of double-layer gratings with a relative displacement [
95]. (
c)Schematic setup of a MOEMS accelerometer based on Talbot effect of optical gratings [
94].
Figure 10.
(
a)Measuring principle of Talbot-effect based MOEMS displacement sensing [
94].
b)Simulated optical transmission of double-layer gratings with a relative displacement [
95]. (
c)Schematic setup of a MOEMS accelerometer based on Talbot effect of optical gratings [
94].
4.2.2. Reflection Scheme
Despite a simple coaxial structure, the transmission scheme suffers from a configurational nature that the components (e.g., optical source and detector) of the reading head have to be located at opposite sides of a displacement sensing chip. It brings in deleterious consequences in some applications because that the displacement can only be input from the sidewall [
103]. By using a reflective structure, a more compact reading head can be achieved for a higher functionality [
104]. Microgratings, membranes and metal films are usually used as reflectors. Based on different principles including FP resonance, diffracted interference, Wood’s anomalies, triangulation measuring and evanescent tunneling, the MOEMS displacement sensing using reflective structures have been demonstrated.
Using a asymmetric FP cavity formed by optical gratings or reflective films, the distance between the two reflectors can be measured by detecting the optical reflection. As an optical grating is exposed to a coherent light, a fraction of light passes through the grating, while the other is reflected. And the reflected light will be divided into several diffracted orders. The light passing through the grating is reflected by another reflector, leading to a additional phase. As the distance between the grating and the reflector changing, the optical interference between the reflected lights causes a change in intensity of the diffracted beams (as shown in
Figure 11ab) [
107]. The intensity of the zero (
) and the first (
) diffracted order can be given by [
35]
where
is the intensity of the input light,
d0 is the distance between the grating and the reflector,
is the wavelength of the input light. For example, in 2002, C. Savran et al. reported a differential MOMES sensor for nanoscale displacement measurement [
36]. By using two adjacent optical gratings with a period of 10 μm, a resolution defined by a noise of 0.8 pm/Hz
1/2 was demonstrated. In the next year, N.A. Hall et al. reported a displacement resolution down to 0.02 pm/Hz
1/2 using a FP cavity consisting of a conductive membrane and a reflective optical diffraction grating with a period of 4 μm (as shown in
Figure 11c) [
35]. Later, the same group improved the device by using a quadrature phase-shift dual grating to replace the traditional regular grating (as shown in
Figure 12ab) [
21]. Benefiting from the quadrature outputs, the detecting range was expanded to be over
/4. In 2009, B. Bicen et al. successfully applied this method for a directional optical mircophone with a dynamic range up to 10
4 Hz [
108]. In 2017, R.P. Williams et al. reduced the 0th-order diffracted component by imparting a half-wavelength phase shift to a portion of the reflected light (as shown in
Figure 12c) [
24]. In this way, an improved resolution of 3.6 fm/Hz
1/2 was obtained. MOEMS accelerometers and gyroscopes based on the same principle have also been reported [
109,
110,
111,
112]. By using an improved mechanical structure such as a gram-scale proof mass and a redesigned spring structure, the MOEMS accelerometers with higher sensitivity are in highly expected [
106,
113]. In 2024, G. Li et al. designed a wavelength-modulated MOEMS accelerometer by using a covering glass rather than a grating as an optical splitter [
114]. By measuring the transmitted spectra, an optical sensitivity of 1.98 nm/nm was obtained in simulation.
Figure 11.
(
a)Principle of displacement sensing based on asymmetric FP resonance [
105]. (
b)The relationships between the intensity of different diffracted orders to the gap thickness between two reflectors [
35]. (
c)Schematic diagram of a MOEMS displacement sensor based on asymmetric FP resonance [
35].
Figure 11.
(
a)Principle of displacement sensing based on asymmetric FP resonance [
105]. (
b)The relationships between the intensity of different diffracted orders to the gap thickness between two reflectors [
35]. (
c)Schematic diagram of a MOEMS displacement sensor based on asymmetric FP resonance [
35].
Figure 12.
Different optical gratings used in the displacement sensing based on asymmetric FP resonance. (
a)Traditional regular grating [
106]. (
b)Quadrature phase-shift dual grating used to generate quadrature outputs [
21]. (
c)Four-region diffraction grating used to eliminate the 0th-order diffracted beam [
24].
Figure 12.
Different optical gratings used in the displacement sensing based on asymmetric FP resonance. (
a)Traditional regular grating [
106]. (
b)Quadrature phase-shift dual grating used to generate quadrature outputs [
21]. (
c)Four-region diffraction grating used to eliminate the 0th-order diffracted beam [
24].
Interference between different diffracted orders of an optical grating can also be used for displacement sensing. With an input displacement of
, phase difference is generated between different diffracted beams due to the Doppler effect. Assuming that, ±1th-order diffracted breams are generated from an optical grating with a period of
, the phase difference between ±1th-order beams can be given by [
103]
Optical interference happens when the two beams are recombined by using a second optical grating with period of
/2, which translates the phase difference into a change of intensity (as shown in
Figure 13ab). As shown in Eq.(12), the phase difference in the diffractive interference scheme, which is independent to the wavelength of the input light, is only related to the period of the optical gratings and the input displacement. As a result, a better resolution is usually expected with a smaller period of grating. In 2002, Y. Jourlin et al. established a model for diffractive interferometric displacement sensing by using multiple gratings, demonstrating the possibility for a miniaturized displacement sensor based on a reflective structure (as shown in
Figure 13c) [
103]. Later, they reported a silicon integrated MOEMS displacement sensor using a standard 0.6 μm CMOS process, achieving a high integration of encoder [
104]. In 2006, G.Y. Zhou et al. reported a multi-freedom-of-degree MOEMS sensor associating the FP resonance with diffractive interference [
115]. A resolution of 0.23 nm/Hz
1/2 and 0.03 nm/Hz
1/2 for in-plane and out-of-plane displacement sensing were obtained respectively.
Another method for displacement sensing is based on the Wood’s anomalies of optical gratings. A tremendous increase or decrease in the intensity of certain diffracted orders can be observed due to a small variation in the physical parameters such as relative locations between two gratings (as shown in
Figure 14ab) [
118,
119]. As a result, the optical sensitivity can be greatly enhanced to be at 1%/nm level by carefully setting the geometries for a two-grating structure. In 2015, C. Wang et al. designed a MOEMS displacement sensor using anomalous diffraction in a two-grating reflective structure [
116]. An optical sensitivity of 2.5%/nm was obtained in simulation by carefully tuning the air gap between the two gratings. In 2018, Q. Lu et al. designed a MOMES accelerometer (as shown in
Figure 14c) [
117]. With an decrease of optical reflection over 80% within a small lateral shift less than 0.15 μm of a movable grating, an optical displacement sensitivity of 1.8%/nm was demonstrated in simulation. In the next year, M. Li et al. designed a micro-gyroscope based on a similar two-gratings structure [
120]. The influence of the air gap on the diffraction efficiency was analyzed in theory, showing a sensitivity of 0.22%/nm.
For the methods mentioned above, multi-layer structures consisting of optical gratings and metal films is typically required. Using triangulation measurement based on a single reflective layer, much compact structures can be achieved. A divergent light beam is typically used in this case. The beam from an optical source is detected by several detectors located on the different positions of a same substrate after reflected by a reflector. The intensities of the light reaching different detectors change as the reflector rotating or moving linearly (as shown in
Figure 15ab) [
121,
124]. For example, as the reflector moving vertically towards the optical detectors, the size of the reflected beam decreases as a reason of a smaller optical path. The outputs of the detectors decrease as well for a less overlapping between the reflective beam and the detectors. In this way, I. Ishikawa et al. fabricated an integrated micro-displacement sensor with a measuring range up to 1.8 mm in 2007 [
121]. And a resolution going down to 20 nm was also demonstrated. After that, several works focused on a similar structure based on two-dimensional monolithically integrated photodiodes (as shwon in
Figure 15c) [
122,
125,
126]. In 2018, Y. Du et al. fabricated a high dynamic micro-vibrator with an integrated optical displacement detector for multi-axial vibration [
127]. The displacement detector was integrated on the top of the package to measure the multi-degree-of-freedom vibration within a range of 500 μm. In 2020, H. Zhan et al. reported an improved design by using a layout optimization and a shading glass cover (as shown in
Figure 15c) [
123]. The glass cover located behind the vertical cavity surface-emitting laser was used to absorb interference light and help calibrate the long-term signal drift.
Evanescent tunneling between photonic crystals have also been reported for displacement sensing. As two photonic crystal slabs located closely to each other, the guided resonances in the slabs coupled through an evanescent tunneling process in addition to the free-space propagating (as shown in
Figure 16a). As a result, the distance between the two slabs changes the optical reflection. The measuring range in this case is usually limited to be no more than 1 μm by a evanescent coupling process. In 2003, W. Suh et al. proposed a mechanically tunable photonic crystal structure consisting of coupled photonic crystal slabs, demonstrating a distance-induced change of optical transmission [
80]. In 2005, the same group further analyzed the evanescent tunneling between guided resonances in photonic crystal slabs [
78]. The transmission properties were analyzed by using a temporal coupled-mode theory. A Fano line shape of the transmission indicated the existence of a guided resonance. The simulated results demonstrated a displacement measuring range of 250 nm. In 2010, S. Hadzialic et al. fabricated a MOEMS displacement sensor using a double-layer reflective structure, showing a reflectivity change over 80% for a displacement of 115 nm [
22]. The sensor was formed from a photonic crystal slab and a silicon substrate with pillar array on it. The reflectivity changed with a relative displacement between the pillar array and the slab.