It was found that that coherent PPI films can be produced from FFSs containing up to 0.05% CaCl₂ (equivalent to a concentration of 4.5 mM). Increasing the CaCl₂ concentration to 0.1% and 0.2% w/w led to the formation of cracks in the films, with the severity depending on the concentration (data not shown). This issue may arise from over-crosslinking of the protein matrix (i.e., excessively strong bonding of polypeptide chains), leading to shrinkage of the FFS during evaporation. The detrimental impact of excessively high calcium ion levels on the integrity of protein-containing gels and films is a well-documented phenomenon [20, 23].
3.1. Optical Properties
Color and appearance are crucial factors that consumers consider when selecting a food product. The PPI films were transparent but had a yellow tint, which could limit their application possibilities. This color was due to the inherent creamy yellow hue of the PPI, indicating that some pea-origin color components, such as carotenoids and chlorophylls [
24], were not removed during the isolation process. It's important to note that the final color properties of PPI also strongly depend on the drying method used [
25].
Regardless of CaCl
2 concentration, the Gly- and Sor-plasticized films did not show any significant differences in color parameters (p > 0.50) (
Table 1). Even at the lowest concentration, CaCl
2 caused a noticeable decrease in brightness (L* parameter) and red color contribution (a* parameter). A ΔE value above 3 (
Table 1) indicates that even an untrained observer could notice the difference [
26] between films with and without CaCl
2. Increasing the concentration of CaCl
2 further reduced these parameters and additionally decreased the yellow color intensity (b* parameter). Consequently, the ΔE increased above 11, meaning that an observer would notice two distinctly different colors [
26]. The films containing intermediate and the highest amount of salt did not differ in color (
Table 1). Compared to the control, these films exhibited an increased h° (~96° vs. ~126°,
Table 1), indicating a shift in color from yellow to yellow-green [
27]. The darkening and reduced color saturation (C* parameter) of the CaCl
2-added films can likely be attributed to chemical reactions between the salt and the components of the material. It is known that the dissolution of CaCl
2 involves the hydration of each ion: Cl
- combine with protons (H
+) in water to form hydrochloric acid (HCl), a strong and corrosive acid, while Ca
2+ combine with hydroxide anions in water to form calcium hydroxide (Ca(OH)
2), a weak but corrosive base. Notably, Ca(OH)
2 or calcium salts are used in the nixtamalization process (alkaline cooking), which causes maize kernels/flour (and resulting tortillas) to darken, depending on the processing conditions [
28]. This discoloration is explained by formation of dark tones by phenolic compounds [
29]. Additionally, calcium ions can interact with anionic components (e.g. proteins) [
30], possibly also contributing to color changes.
The control Gly- and Sor- had similar the UV/VIS light barrier properties (
Figure 1). Consistent with previous works [9, 11, 12], the films exhibited excellent UV-B (280–315 nm) and UV-C (100-280 nm) blocking properties. Namely, the transmittance of control films noted at the UV-B spectrum was below ~5% (
Figure 1). Barrier properties of protein films against UV light are mainly due to the tyrosine and tryptophan absorption (~280 nm) and peptide group absorption (190–220 nm spectral range) [
31]. It is worth noting that the films also provided a certain barrier against long-wave UV (UV-A), which is important, at this radiation is not absorbed by the ozone layer. The transmittance noted at this region was between ~5-60% (
Figure 1). In this respect, the PPI films were better UV blockers than films made from porcine gelatin or whey protein isolate [32, 33]. The reason may be their yellow coloring (
Table 1).
The incorporation of CaCl₂ reduced light transmission, especially in the UV range (
Figure 1). For example, at λ = 400 nm, the transmittance was reduced from approximately 60% to ~50% and ~46% for Gly- and Sor-plasticized films, respectively. Presumably, the light was multiply scattered by the Ca²⁺-induced protein microaggregates and/or salt microcrystals that could be formed as a result of water evaporation during film formation. A decrease in light permeability was also observed by Fang et al. (2002) [
20] after incorporating CaCl
2 (5 and 10 mM) into WPI films.
Regardless of CaCl₂ concentration, the Sor-plasticized PPI films were slightly less transparent compared to the Gly-plasticized counterparts (p < 0.05,
Table 2). A possible explanation for this might be recrystallized Sor, which scattered light. Instantaneous recrystalisation of this polyol in some biopolymeric films, including the PPI-based, was observed previously [10, 33]. In various processes, such as crystallization or solidification, crystals can provide a template or surface for the formation of new crystals. Therefore, it is possible that Sor crystals could act as nucleation sites for CaCl₂ crystallization, or
vice versa. Consistent with the present results, previous studies have shown that a gelatin-based film plasticized with sorbitol was more opaque compared to a film plasticized with glycerol [32, 34]. Comparatively, the transparency of the PPI films is similar to the Sor-plasticized SPI film [
34], but lower than that of gelatin and WPI films plasticized with Gly [
32].
3.2. Water Afinities
The control film plasticized with Sor exhibited about 2.5 times lower moisture content (MC) and 16 times lower WVP than the film with Gly (p < 0.05,
Table 2). These differences can be attributed to the distinct water-binding capacities of the plasticizers. Although sorbitol has six hydroxyl groups, they are less accessible for binding with water compared to the three hydroxyl groups of the more compact glycerol. Specifically, at 25°C and 50% RH, the hygroscopicity and water-holding capacity of Sor are 1 and 21 H
2O mg/100 mg, respectively, while for Gly these values are 25 and 40 H
2O mg/100 mg, respectively [
35]. Since the Sor-plasticized films absorb less moisture [
9], they consequently allow less water vapor to pass through (
Table 2). It is important to note, however, that hygroscopicity is a key factor but not the sole determinant of a material's WVP.
Regardless of the type of plasticizer used, the incorporation of CaCl₂ decreased the MC of the films in a concentration-independent manner (p < 0.05,
Table 2). This reduction may be due to Ca
2+-induced protein-protein linkages, which consequently inhibited the possibility of protein-water interactions. It has been shown that Ca
2+ can alter the molecular conformation of proteins, contributing to the formation of hydrogen bonds, disulfide bonds, and hydrophobic interactions during gelation. Consequently, it can affect the water-binding capacity of the gel system, either increasing or decreasing it, depending on Ca
2+ concentration [36, 37]. To support this, Arabestani et al. (2013) [
38] observed that the incorporation of CaCl₂ (0.1-1%, w/w) significantly increased the surface hydrophobicity of vetch protein film. However, only the highest CaCl₂ concentration (1%, w/w) caused a significant reduction in the MC. The authors speculated that since the pH of the FFS was above the isoelectric point of the protein, the predominant negative charges on the protein molecules were bound by the calcium ions to form compact network. These interactions might inhibit the charged sites from interacting with water, thereby enhancing the protein's hydrophobicity.
The salt addition did not affect the barrier properties of the Sor-plasticized film but reduced the WVP of the Gly-plasticized PPI film by an average of 20% (
Table 2). The differential impact of CaCl
2 on the WVP of films containing glycerol and sorbitol suggests that the plasticizer type can influence the interactions between the salt ions and pea protein. Literature reports various effects of calcium ion addition on the WVP of protein films. Fang et al. (2002) [
20] found that despite the cross-linking of the protein matrix, the addition of CaCl
2 (both 5 and 10 mM) to Gly-plasticized WPI films did not significantly influence WVP across the tested RH range (~30-75%). Moreover, doubling the Gly concentration, combined with the protein aggregation effect at 10 mM CaCl
2, increased WVP due to pore formation. Park et al. (2001) [
19] found that the addition of CaCl
2 did not affect the water barrier properties of glycerol-plasticized SPI film, while a 30% reduction in WVP was observed with calcium sulfate incorporation. The authors attributed this to calcium bridges that maximized interactions between negatively charged soy protein molecules, enhancing network coherence. Also, the CaCl₂-induced tightening effect reduced the WVP by 7-18% and 42% in vetch protein and sodium caseinate-based emulsion film films, respectivetly [17, 38]. It should also be mentioned that the calcium caseinate-based film exhibited lower WVP than the sodium caseinate-based film, which is also indirect evidence that the presence of calcium ions contributes to enhancing the water barrier properties [17, 18].
All tested PPI films were completely soluble in water at 25°C (
Table 2). A similar finding was also reported for the sorbitol-plasticized SPI film [
34]. A note of caution is due here since two methods for film solubility determination are used by researchers. Namely, the heat-dried (residue after oven drying for moisture content determination) or conditioned (25°C, 50% RH) film samples are used. Solubility (also known as total soluble matter) values obtained using these two methods are different. This is because the dehydro-thermo-treating (at 105°C) of films develops tensional and compressional stresses in the material, which improves its integrity throughout the soaking procedure [
33]. Therefore, only the second method, which was used in this study, shows an accurate behavior of films after coming into contact with water.
This study has been unable to demonstrate that CaCl₂ can reduce the So of the PPI films (
Table 2). Such a possibility, however, was observed for whey protein concentrate and vetch protein films, which, according to the authors, indicated some changes in the network cohesion due to the Ca²⁺-induced crosslinking of protein chains [38, 39].
3.2. Mechanical Properties
The control film plasticized with Sor exhibited about 4 times higher σ
max and EM, but 2 times lower ε
b than the Gly-plasticized film (p < 0.05,
Table 3). Presumably less hydrated Sor-plasticized film (11.50 vs. 29.46%,
Table 2) had stronger and stiffer structure than the more hydrated Gly-plasticized film. Additionally, Gly as a smaller compound could more efficiently disrupt the intermolecular interaction among polypeptide chains than Sor, giving better plasticizing action and, thus weaker but more stretchable films (
Table 3). The different physical states of the plasticizers were also likely significant; liquid Gly could be a better lubricant for the film matrix than solid Sor [
10].
CaCl₂ reduced the σ
max by ~16% and 14-37% (
Table 3) in the Gly- and Sor-plasticized films, respectively, and also caused a reduction of about 13-23% and 12-41% in EM, respectively (
Table 3). This finding was unexpected, as it is believed that Ca²⁺ favors electrostatic interactions between two adjacent carboxylic groups of different polypeptide chains and/or shields electrostatic protein-protein repulsions. This leads to a denser protein matrix structure, thus increasing the mechanical strength of gels and films [16, 36, 37, 40]. The negative result indicates that CaCl₂ destroyed the integrity of the PPI films. It is difficult to explain this result, but it might be related to the fact that the films consisted of incompletely dissolved PPI particles [9, 12], which were not very susceptible to calcium-mediated cross-linking. On the contrary, the salt presumably interfered molecular association of the PPI particles. Pea proteins are similar in several ways to soy proteins [
41]. Park et al. [
19] found that CaCl₂ did not affect the σ
max of SPI film, while improvement was observed with the use of calcium sulfate. The inefficiency of CaCl₂ was explained by differences in the solubility of these salts. Specifically, CaCl₂, being more soluble, probably coagulated proteins faster than calcium sulfate, resulting in a more irregular microstructure in the CaCl₂-added film. The heterogeneous structure did not offer the same strength as the uniform structure of the film with sulfate. This clearly indicates the importance of microstructural features in shaping the mechanical properties of the films. Fang et al. (2002) [
20] demonstrated that the effectiveness of CaCl₂ depends not only on its concentration but also on the plasticizer content. Despite CaCl₂ at a concentration of 10 mM increased the mechanical strength of WPI emulsion film, the same concentration, but with twice the amount of Gly, resulted in films too fragile for tensile testing. Similarly, Mezgheni et al. [
16] observed a weakening of film strength after the addition of CaCl₂ (at a concentration of 0.25%) for casein films, depending on the type and concentration of the plasticizer. Interestingly, lower concentration (0.125%) generally had no effect or improved the mechanical strength of casein films. Despite the assumed Ca
2+-induced crosslinking by formation of ionic bonds, the addition of CaCl₂ (0.05 g/100 g of dry matter) was insufficient to enhance the mechanical properties of the whey protein concentrate films, [
39]. Similarly, CaCl₂ (at concentrations of 0.1–1%, w/w) was unable to affect the mechanical properties (both σ
max and ε
b) of the Gly-plasticized vetch protein film [
38].
It is possible that observed reduction in σ
max and elasticity of PPI films (
Table 3) could be attributed to CaCl₂ recrystallization. Notably, CaCl₂ caused a greater deterioration in σ
max and EM in Sor-plasticized film compared to Gly-plasticized films (
Table 3). As suggested in
Section 3.1, Sor crystals could act as nucleation centers, accelerating formation of CaCl₂ crystals, or
vice versa.
Considering the above discussed results, it is somewhat surprising that CaCl₂ at concentrations of 0.025-0.05% enhanced the εb of the Sor-plasticized film (p < 0.05,
Table 3) while the opposite effect was observed for the Gly-plasticized film. It is difficult to explain this result, but it might be due to the relaxation of the relatively strong and rigid structure of the Sor-plasticized film by the ions, which facilitated polypeptide chain slip movement. Most likely, the film plasticized with Gly did not exhibit this effect due to its already sufficiently high degree of plasticization (
Table 3). In fact, CaCl₂ would apparently have an antiplasticization action in the Gly-containing PPI film. This outcome is contrary to that of Park et al. (2001) [
19], who found that CaCl₂ significantly increased the ε
b of Gly-plasticized SPI film.
Comparing the mechanical properties of films produced by different researchers is challenging due to variations in several factors, including the concentrations of polymer in the FFSs, amounts and types of plasticizers used (i.e., polymer-to-plasticizer ratio), differences in the procedures for film preparation, and variations in testing methods. Nevertheless, considering the similar polymer:plasticizer ratio (i.e., ~1:0.5) and the method of preparation, the σ
max of the control Gly-plasticized PPI film (1.70 MPa,
Table 3) is lower than that of the Gly-plasticized gelatin (11.36 MPa), WPI (6.10 MPa) [
32], SPI (5.5 MPa, pH of the FFS = 9) [
19], or vetch protein film (≈5.0 MPa, pH of the FFS = 11) [
38]. In turn, the TS of the PPI film plasticized with Sor (6.31 MPa,
Table 3) is comparable to that of the Sor-plasticized SPI film (5.4 MPa) [
34]. The relatively low strength of the PPI film, particularly the Gly-plasticized one (
Table 3), is partially likely due to the low cohesion of the matrix formed by incompletely dissolved proteins at pH 7 [9, 10].