Preprint Article Version 1 This version is not peer-reviewed

Highly Reinforced Ti-TiC Metal-Matrix Composites Manufactured by Laser Powder Bed Fusion

Version 1 : Received: 6 August 2024 / Approved: 7 August 2024 / Online: 7 August 2024 (17:51:25 CEST)

How to cite: Bernard, G.; Pejchal, V.; Sereda, O.; Logé, R. E. Highly Reinforced Ti-TiC Metal-Matrix Composites Manufactured by Laser Powder Bed Fusion. Preprints 2024, 2024080490. https://doi.org/10.20944/preprints202408.0490.v1 Bernard, G.; Pejchal, V.; Sereda, O.; Logé, R. E. Highly Reinforced Ti-TiC Metal-Matrix Composites Manufactured by Laser Powder Bed Fusion. Preprints 2024, 2024080490. https://doi.org/10.20944/preprints202408.0490.v1

Abstract

Titanium-based metal-matrix composites manufactured by additive manufacturing offer tremendous lightweighting opportunities. However, processing high reinforcement content remains challenging. This study reports an improved manufacturing process for Ti-TiC enabling high reinforcement content and significant fracture strain concurrently: mechanical blending, followed by laser powder bed fusion and a single heat treatment. As-built microstructure shows both un-melted TiC particles and sub-stoichiometric TiC dendrites resulting from a partial dissolution of TiC particles. The heat treatment is shown to fully convert TiC dendrites into equiaxed TiC grains. Reduction of the C/Ti ratio in TiC during the process results in an increase in the reinforcement content, from a nominal 12 vol% to an effective 21.5 vol%. Ti-TiC tensile samples reached fracture strains of up to 1.7%, Young’s moduli of up to 149 GPa and ultimate tensile strengths of up to 827 MPa. Lower TiC initial powder size distributions displayed the best mechanical performance.

Keywords

Metal-matrix composites (MMCs); Mechanical Properties; 3-D Printing; Particle-reinforcement; Laser Powder Bed Fusion

Subject

Chemistry and Materials Science, Ceramics and Composites

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