1. Introduction
Transformation Induced Plasticity (TRIP) steels belong to the Advanced High Strength Steels (AHSS) family [
1]. These steels are made up of a mixture of phases: polygonal ferrite, bainitic ferrite, martensite and retained austenite with a high carbon content. The main characteristics of these steels are high mechanical strength and high ductility [
2]. The mechanical behavior of these kind of AHSS steels is related to the TRIP effect, which results in plasticity induced to the steel by the transformation of retained austenite into martensite [
3,
4]. The microstructure of these steels can be understood as that of a composite material, where polygonal ferrite gives ductility while bainitic ferrite and martensite contribute with mechanical strength. These steels are characterized by a high strain hardening that delays the necking formation, thus increasing the ductility [
5,
6,
7]. The transformation of retained austenite to martensite also increases the strength of the steel.
Two heat treatments can be followed to obtain a TRIP steel. The first one consists in heating to full austenization (T>A
3), followed by an isothermal treatment (IT) at temperatures between 300 and 400°C. These steels contain Si and Al that suppress the carbides precipitation during IT, so, austenite partially transforms into sheaf-shaped carbide-free ferrite or bainitic ferrite (BF), rejecting C to the remaining austenite, which due to C enrichment becomes stable down to room temperature, and is consequently called “retained austenite”. Thus, with this treatment, the TRIP Bainitic Ferrite (TBF) steel results, which contains bainitic ferrite, retained austenite and residual martensite. In the second heat treatment, the original steel is soaked at an intercritical temperature (A
1<T<A
3), to obtain polygonal ferrite (PF) and austenite, followed by the same IT previously described. The resultant microstructure consists of polygonal ferrite, bainitic ferrite, retained austenite and martensite [
8]. In this case, the TRIP steel may be called TPF (TRIP Polygonal Ferrite) [
9].
Prediction of the mechanical properties of these types of steel is a permanent interest area. Several models have been proposed to account for the mechanical behavior of TRIP steels.
A complete introduction to modeling of TRIP steels can be found in the work of Turteltaub and Suiker [
10], who proposed an structured procedure to carry up the modeling of these kind of steels, from meso scale to lattice scale. Iwamoto [
11] analyzed the macroscopic deformation behavior of TRIP steel, studying the effects of configuration and homogeneity of martensite on the austenitic matrix. To do this, the author assumed that martensite could be represented as an ellipsoidal shape inside an austenite unit cell, solving the associated equations by means of Finite Element Method (FEM). Previously, Iwamoto and Tsuta [
12] developed a model to describe the deformation behavior of CT (Compact Tension) fracture samples of TRIP steels during mode I loads applying FEM to resolve the equations of the model. Serri et al. [
13] applied the model proposed by Iwamoto to a cup drawing test of TRIP steel, analyzing the contribution of the austenite to martensite transformation on the overall behavior of the steel, validating their results with experimental data from literature. A model for the plastic flow of TRIP-aided steel was developed by Delannay et al. [
14], who took into account the difference between hard and soft constituents. They applied their results to different load states obtaining a good agreement between experimental and predicted results. Other research oriented to enhance the comprehension of the TRIP phenomena is the work of Sierra and Nemes [
15], who developed a model based on finite elements in order to understand the influence of aspects such as the rate of the austenite to martensite transformation and the state of stress, among others. A multi-scale model describing the martensitic transformation and the plasticity associated has been developed by Kouznetsova et al. [
16]. They used three levels in the description of the model: macro, meso and micro scale. The model considers the coupling between elastic and plastic deformation as well as the relationship between austenite to martensite transformation and applied stresses. When they applied the model to different situations such as transformation of mono and polycrystals, they obtained satisfactory results. A micromechanical model was developed by Lani et al. [
17], in order to predict the austenite fraction that transforms to martensite, using parameters obtained from uniaxial tension tests. The model was validated applying it to different load configurations such as pure shear and biaxial loading. The effect of pre-strain applied to TRIP steels and its relationship with transformation induced plasticity was studied by Li et al.[
18]. They used an anisotropic yield function and a mixture hardening law for the four phases, developing the numerical model in a commercial software. Liu et al. [
19] developed a method to evaluate the influence of retained austenite grain size over austenite to martensite transformation in the context of a classical methodology similar to that used in this work, namely, an Olson and Cohen model for the austenite to martensite transformation and a law of mixtures. Results obtained with the model are in good agreement with experimental data. Meftah et al. [
20] applied a micromechanical model for the martensitic transformation, developing the model in a commercial software. Results obtained are quite close to experimental data. Dan et al. [
7,
21] developed a method for the prediction of mechanical behavior of TRIP steels based on a model that considers an anisotropic yield function. The development of the model was carried with a commercial software, obtaining accurate results. A model for transformation behavior of a TRIP steel that exhibits Si and Mn partition, was developed by Minote et al. [
22], finding that transformation kinetics above 350ºC obeys a diffusional mechanism, and below this temperature, a displacive mechanism. Valance et al. [
23] developed an enhancement of the model first proposed by Leblond, which allows the original model to be applied to cooling stages, showing the importance of harder phases in plastic flowing. An evaluation of different models for austenite to martensite transformation, such as those proposed by Leblond and Tanaka, were carried out by Wolff [
24]. Concerning strain hardening behavior, Yu [
25] proposed a formal analysis in the context of continuous mechanical theory, in order to compute the strain hardening coefficient for TRIP steels. The author concluded that this coefficient is not constant during plastic strain.
Some research is oriented to use in the automotive industry and other industrial forming processes. Papatriantafillou et al. [
26] developed a constitutive model for the prediction of mechanical behavior of TRIP steels, considering the steel as a composite material constituted by a matrix of ferrite plus bainitic ferrite and retained austenite. They used it satisfactorily to compute the limit deformation diagram. Shan et al. [
27] plot the stress-strain curve from a finite element software that takes into account the multiphasic characteristic of TRIP steel and anisotropy behavior, finding that stress triaxiality has a great influence on the transformation rate. They applied these results to a stamp forging simulating the springback effect. Still in the context of the automotive industry, the work of Thibaud et al. [
28] is worth noting because they designed and built a TRIP steel U-shaped energy absorber channel, analyzing the flow laws of the material. In the context of damage theory, Uthaisangsuk et al. [
29] used the representative volume elements as a strategy to analyze the damage of multiphase steels, based on continuous damage mechanics.
Research related to TRIP steels and the austenite to martensite transformation is constantly carried out, such as the works of Benzing et al. [
30], Jung et al. [
31], Mulidran et al. [
32], Polatidis et al. [
33], Pruger et al. [
34], Seupel et al. [
35], Tzini et al. [
36]. The latter includes an interesting analysis of the evolution on micro constituents during isothermal bainitic treatment. Also, research in alternating deformation of TRIP steels was recently published by Burgold et al. [
37], or more recently by Gui et al. [
38]. A machine learning combined with physical models was developed by Mu et al. [
39], achieving a successful prediction of the mechanical properties of TRIP steels.
The aim of this work is to develop a model based on phenomenological equations to predict the mechanical properties of TRIP steels, validating it in two steels that show the TRIP effect. The model has been taken from that developed by Bouquerel et al. [
40], but the main contributions are the modifications introduced to the model in order to consider the initial fraction of martensite present in the studied steels, the hardness of austenite and the adjustable parameters of Mecking-Kocks model. In a previous work, the authors modeled TRIP steels using these modifications [
41].
2. Materials and Experimental Results
Chemical analysis of the steel was carried out by Optical Emission Spectrometry (OES) in a Spectro analyzer, model Spectromax (SPECTRO Analytical Instruments GmbH, Kleve, Germany) according to ASTM E415 standard [
42].
Table 1 shows the chemical composition.
Optical microscopy (OM), scanning electronic microscopy (SEM), atomic force microscopy and X-Ray Diffraction (DRX) were used for microstructural characterization. OM was carried out in an Olympus BX-51 (Olympus, Tokyo, Japan), SEM was carried out in a JEOL JSM 6010-LA (JEOL, JSM 6010, Akishima, Japan), and for AFM analysis, a software Gwyddion was used (version 2.59, Czech Metrology Institute, Brno, Czech Republic). Tensile tests were carried out in a 50 KN Zwick-Roell (Zwick GmbH & Co. KG, Ulm, Germany) electromechanical machine, with a displacement control. A Rigaku MiniFlex (Rigaku, Tokyo, Japan) X-Ray diffractometer was used for phase analysis at a continuous scanning rate of 5°/s, between 30° and 140°, using Cr-K
radiation. The analysis of peaks
,
,
and
,
, following ASTM E-975 standard [
43], allowed for the determination of retained austenite.
To compare the resultant microstructures, austenite stability and mechanical behavior, two sets of 15 mm thickness samples were submitted to different heat treatments (thermal cycles),
Figure 1, designed with the goal of fabricating two steels of the same composition but different microstructures. Thus, the first set, labeled Steel A (TBF), was soaked during 1200 s at 910°C to obtain 100% austenite and then cooled down to an isothermal annealing at 400°C for 1500 s to obtain a TRIP steel containing bainitic ferrite, TBF. The treatment for the other set, labeled Steel D (TPF), was designed to get a TRIP steel containing polygonal ferrite, TPF, after an intercritical annealing at 760°C for 1200 s, forming 50% ferrite plus 50% austenite, followed by an isothermal treatment at 400°C for 1500 s. In both steels, precipitation of manganese carbides was avoided by cooling at 20 °C/s from the soaking temperature, because these carbides precipitates in the range 525 to 650°C [
44].
2.1. Retained Austenite
The retained austenite, determined as explained above, was 10.4% for steel A and 17.9% for steel D. This retained austenite transforms to martensite when the steels are strained. Furthermore, these data combined with other techniques, allows estimating the fraction of the other phases present in each steel.
2.2. Metallographic Analysis
The metallographic analysis of the heat treated samples is shown in
Figure 2. In steel A,
Figure 2(a), islands of a white phase corresponding to polygonal ferrite (PF) and brown islands corresponding to blocks of martensite (M) can be observed. Black lines correspond to grain boundaries between BF (bainitic ferrite). From the 10.4% value of retained austenite (RA), it can be assumed that the retained austenite exists between BF plates and M blocks, forming a characteristic microstructure of TRIP steels, that corresponds to a set formed by BF, M and carbide-free RA. M and RA are close to each other, so the microconstituent is called M/RA. With the help of scanning electron microscopy (SEM) and atomic force microscopy (AFM), see
Figure 2(c), it can be concluded that the morphology (block or plates) and its proportion will depend on C content and heat treatment. So, in steel A, it is possible to observe PF, BF and M/RA blocks.
Steel D,
Figure 2(b) and 2(d), shows a coarse structure, with PF and BF plus some islands that can be related to M/RA microconstituent. This morphology can be identified as granular bainite (GB), although its formation mechanism it is not clear enough. This steel was annealed at 760°C for 1200 s, which yielded 50% v/v PF and enriched the austenite with 0,5-0,6 wt%C. Then, during isothermal treatment at 400°C, austenite transforms into a lath-like BF structure, which after 1500 s, changes to a granular shape.
SEM images are shown in
Figure 3. Steel A,
Figure 3(a), exhibits a plate or lath-like BF matrix with islands of M/RA blocks and PF randomly distributed. The previous austenitic grain boundaries from which BF plates nucleated and grew is clearly observed. Between BF plates, M/RA can be seen primarily as films (M/RA film) and secondarily as M/RA blocks. Steel D,
Figure 3(b), is mainly constituted by PF, BF (with granular morphology) and M/RA blocks; some M/RA films can also be observed. These films have brilliant and white borders related to the presence of RA surrounded by irregular BF blocks.
Table 2 shows the volume fraction of each phase, obtained by optical microscopy, scanning electronic microscopy and X-ray diffraction. These values are used in the model explained in the following section in order to model and predict the mechanical properties of each steel.
Tensile properties of both steels were determined following the ASTM E-8 standard [
46] and are summarized in
Table 3.
5. Discussion
One of the most relevant objectives of the model is to be able to represent the stress-strain partitioning between the hard microconstituents (bainite and martensite, called BM) and the soft one (ferrite), which is reflected in the coefficient .
Figure 5 illustrates that the model fits the experimental data for both steels. The most notable difference is observed in the initial stages of deformation in the case of steel D (
Figure 5-b).
As the primary objective of the proposed model is to simulate and represent the true stress-strain curve of multiphase steels with TRIP behavior,
Figure 7 presents the final results of the numerical model outlined in
Figure 4, including austenite, and compares it with the corresponding experimental curves.
Table 7 indicates that, for both steels, the modeling gives good results. For steel A, the maximum error was 1.6%, while for steel D, the maximum error was 8.5%. Given the complexity of the model and the multitude of factors involved, the errors fall within an acceptable range. Steel D exhibited the highest error; however, upon examining
Figure 7-b, it is evident that the biggest discrepancy between experimental and modeled stress values, is related to the lowest deformation data. By excluding the effect of this point, both the maximum and average errors decrease significantly, approaching values similar to those for steel A. It is expected that the largest error tends to concentrate in the early stages of deformation. This is because the model describes a plastic behavior; however, in the initial stages, the behavior can have significant elastic components, especially due to the hard constituent. This implies that overall plasticity may be associated with the elasticity of the hard phase and plasticity of the soft phase.
In relation to the partition coefficient, it should be expected that at low total strain values, both the hard and soft microconstituents experience low deformation. Therefore, the difference in the denominator of Equation 8 is small, resulting in high
values as
Figure 6 shows. As deformation increases, however, it is the soft phase that predominantly contributes to deformation, not the hard phase. Consequently, the difference in the denominator begins to increase, and the value of
decreases [
40,
41,
49]. However, as the soft phase deforms, it also hardens, and the relative contribution of the hard phase becomes significant in the total deformation. For this reason, at relatively high deformations, the relative contribution of the hard and soft phases tends to remain constant.
Figure 8 depicts the
relationship as a function of deformation for each steel. For steel A, this ratio remains zero until a total plastic deformation of 0.04, indicating that up to this value the plastic deformation of the hard phase is zero, which is consistent with what is observed in
Figure 5a. The hard phase in steel A is mainly martensite, so it is expected that in the initial stages the hard microconstituent will undergo only elastic deformation. For total plastic deformations greater than 0.04, the increase in this ratio could be related to the onset of plastic deformation of the hard phase, which increases to a maximum of approximately 1.9x10
-3 before subsequently decreasing. This decrease may be associated with the increased contribution of plastic deformation from the soft phase (ferrite).
For steel D, the value of
starts at relatively high values, yet always less than 1. This indicates that, at the onset of deformation, the hard phase is already undergoing plastic deformation. In steel D, the primary hard microconstituent is mainly bainite, which can contribute to deformation from early stages. As the total plastic deformation increases, the contribution of plastic deformation from ferrite becomes more significant, causing the ratio to decrease. The ratio slightly increases beyond 0.06, which might be associated with the increase in ferrite hardness due to deformation or the TRIP effect of retained austenite. It should be noted that for steel D, the deformation of the hard phase is significant, as seen in
Figure 5, reaching nearly 0.08 (8%).
The model proposed in this current work has already been addressed in a previous study [
41]. Among the main strengths of the model is its ability to help explain the mechanical behavior of steels with complex microstructures based on their microstructural characteristics: the proportion of present phases, grain size, austenite stability, properties of each phase, hardening laws, mixing laws and partition coefficient.
In the present study, the model was applied to two significantly different TRIP steels: steel A, which contained a considerable fraction of martensite, and steel D, in which the hard microconstituent was primarily composed of bainite.
Figure 5 and
Figure 7 demonstrate that the model reasonably describes the stress-strain curve for each steel, depending on the nature of the dominant microconstituent in the hard phase. These results highlight the versatility of the proposed model, contributing to a better phenomenological understanding of the mechanical behavior of steels with complex microstructures.
The developed and applied model, inspired by the work of Bouquerel [
40], differs from it in three main aspects: (i) the initial martensite was not considered in Bouquerel´s model; (ii) austenite is considered as a constituent of intermediate hardness (Bouquerel considers it a phase of high hardness); (iii) Bouquerel did not consider that the coefficients
and
(Mecking-Kocks) in ferrite could be adjustable. The authors propose this variant because, due to the TRIP effect, the additional hardening is transferred to ferrite. For this reason, the constants
and
, associated with the evolution of dislocations, should also be influenced by the stability of austenite.
Author Contributions
Conceptualization, Álvaro Salinas and Alberto Monsalve; Data curation, Paulina Álvarez and Enzo Tesser; Formal analysis, Álvaro Salinas, Paulina Álvarez, Diego Celentano and Alberto Monsalve; Funding acquisition, Alberto Monsalve; Investigation, Enzo Tesser and Alberto Monsalve; Methodology, Álvaro Salinas, Paulina Álvarez and Alberto Monsalve; Project administration, Alberto Monsalve; Resources, Alfredo Artigas and Alberto Monsalve; Software, Álvaro Salinas and Paulina Álvarez; Supervision, Alberto Monsalve; Validation, Álvaro Salinas and Paulina Álvarez; Visualization, Álvaro Salinas, Linton Carvajal and Alberto Monsalve; Writing – original draft, Álvaro Salinas and Alberto Monsalve; Writing – review & editing, Álvaro Salinas, Linton Carvajal and Alberto Monsalve