Polyaniline or PANI is a conductive polymer (CPs) with flexibility in turning into conducting properties. The drawback is mainly in terms of limited mechanical properties improvement which attracted the interest in fabrication of PANI with other polymeric materials. PANI-PVL composites film was synthesized and fabricated in this work with chronological steps according to the objectives aligned in two different phases. The first phase determines the optimum parameters to synthesize nanosized PANI. The ideal initial molar ratio, r was 1, stirring speed of 600 rpm, purified by filtration, synthesis temperature of 25 oC, washed by dopant acid, acetone and distilled water. The usage of non-ionic surfactant, Triton X-100 (TX100) with 0.1 % concentration favours the formation of smaller particle size of PANI and good dispersibility compared to the usage of anionic sodium dodecyl sulphate (SDS). The synthesis of PANI in nanosized dimension has the potential to be applied for antimicrobial applications such as gloves and antimicrobial coating of frequent contact points in the near future.