1. Introduction
The use of ferromagnetic materials in spintronic applications has garnered increasing attention in recent years due to their unique magnetic properties that enable the control and manipulation of spin currents. Among the different types of ferromagnetic materials, micro/nano-structured materials have emerged as a promising candidate for enhancing spintronic devices' performance [
1,
2,
3,
4,
5,
6,
7,
8,
9]. One of the most promising multidisciplinary research fields is spintronics, which enables the creation of the next-generation of nano & micro devices with improved processing and memory capability while consuming less power [
10]. To address the various required criteria, such as high spin polarization or high Curie temperature,
Tc, a new generation of materials with multifunction uses has to be created [
11]. The Heusler compounds are one of the potential smart materials with desirable characteristics for spintronic and magneto-electronic applications [
12]. Perfect lattice matching with major substrates, high
Tc above room temperature, and intermetallic controllability for spin density of states at the Fermi energy level—where approximately 100% of spin polarized near the Fermi level is reported [
11,
12,
13,
14,
15]—are just a few of their advantages.
In terms of half-metallic alloys, Co
2-based full-Heusler compounds are among the most promising ones because of their high thermal stability, high Curie temperatures (Tc ≈1100 K) for the bulk sample, high magnetic moment (~ 6 µ
B/f.u.), and low Gilbert damping constant (
α = 0.004) [
14,
16,
17]. They also have exotic transport properties, an electric structure determined by ab initio calculations [
16], and high magnetic moments. The significant anomalous Hall effect that Co
2-based Heusler compounds exhibit because to the enormous Berry curvature associated with their band structure is also of current interest [
16,
18]. These factors have the scientific community interested in Co-based full-Heusler alloys. These types of alloys are therefore extensively researched in several configurations, including nanoparticles [
19], thin films [
15,
17,
20], and nano/micro wires [
21,
22,
23,
24]. It is important to note that the fabrication of Heusler alloys nanoparticles and thin films faces numerous difficulties for application purposes, including the high cost of preparation methods, chemical composition inhomogeneity, and ease of oxidation from the perspective of proper atomic ordering and material chemistry [
20]. The diffusion of substrate atoms into the film results in the existence of atomic disorder and phase separations, which are commonly observed [
25], in addition to the lattice mismatch between the alloy and the substrate. Furthermore, in order to start the requisite structural ordering, the arc-melted or thin-film formed Heusler alloys need lengthy, high temperature annealing procedures [
26].
Magnetic wires research has received a lot of interest during the last several decades [
27]. The focus is on amorphous magnetic wires, which can exhibit unusual magnetic features such as spontaneous magnetic bistability or the Giant magnetoimpedance phenomenon [
27,
28]. Several manufacturing processes involving fast solidification can be used to create magnetic wires containing amorphous and/or nanocrystalline phases [
27,
28]. Nevertheless, only the Taylor-Ulitovsky manufacturing approach allows the preparation of magnetic microwires with the widest diameter range (from 0.2 to 100 µm) [
27,
28]. Such microwires are composites consisting of metallic nucleus (with 0.2 ≤d ≤100 µm) usually comprised of iron, cobalt, nickel or their alloys, covered by thin, flexible and insulating glass (typically Pyrex or Duran) coating (typically with thickness from 0.5 to 10 µm) [
27,
28]. As a result, the prospective applications of glass-coated microwires in sensing, actuation, and biomedical engineering have been expanded. The insulating and flexible glass coating protects the microwires from oxidation, corrosion, and other environmental factors while simultaneously giving them outstanding mechanical stability. Moreover, the glass layer and the magnetically flexible amorphous metallic nucleus provide high sensitivity to external stimuli including magnetic fields, temperature fluctuations, and mechanical stress. [
27,
28,
29,
30,
31,
32,
33,
34,
35]. Such sensitivity is connected to the ferromagnetic origin of the metallic nucleus, which responds to the applied stimulus. Innovative sensors that monitor magnetic fields, temperature, and stress have been developed using glass-coated microwires for a range of applications [
27,
28,
29]. Additionally, they have shown potential characteristics for actuators and in medical applications, including as cancer treatment and medicine administration. Future technological advancements can use glass-coated microwires because of their distinctive combination of properties [
27,
29].
In this article, we report an attempt to prepare Co
2FeSi glass-coated microwires with variable geometrical aspect ratios
ρ = d/D
tot ( being
d-diameter of metallic nucleus and D
tot - total diameter). The fabrication method was chosen because of the intriguing magneto-structural behavior of glass-coated microwires derived from Heusler alloys, as well as functional properties of glass-coated microwires such as superior mechanical properties, insulating, thin and flexible glass-coating, and thin dimensionality [
27,
29,
30,
31,
32,
33,
34,
35]. As a result, we have prepared Co
2FeSi glass-coated microwires using the Taylor-Ulitovsky procedure, which is detailed previously [
27,
36,
37]. The Taylor-Ulitovsky approach, which has been utilized since the 1960s [
36], is one of the current fabrication methods used to make Heusler alloys glass-coated microwires with a wide variety of geometric characteristics [
21,
22,
24,
27,
28,
29,
30,
31,
32,
33,
34,
35]. The primary benefit of this low-cost technique is that it allows the production of thin and long (a few kilometers long) microwires with a wide diameter range (d- values ranging from 0.2 to 100 µm) at high speeds (up to a few hundred meters per minute) [
36,
37,
38]. This process is also used to prepare glass-coated microwires with excellent mechanical properties [
21,
39,
40,
41]. Glass coating on microwires can give us with extra benefits such as better insulation and environmental protection. Moreover, the availability of a biocompatible thin, flexible, insulating, and highly transparent glass coating may aid biological applications [
29,
42,
43]. As a result, Heusler microwires based on Co
2FeSi are a potentially smart material with applications in a wide range of devices. To the best of our knowledge, up to date no one has reported on the production and structural, mechanical, or magnetic characterization of Co
2FeSi-based glass-covered Heusler microwires with varied
ρ - ratios, as well as the investigation of its influence on magneto-structure behavior.
2. Materials and Methods
Arc melting is a method of manufacturing Co
2FeSi alloys that involves melting the precursor components together in an electric arc furnace. Typically, the following procedures are used to create Co
2FeSi alloys by arc melting: i) preparing the precursor ingredients. The precursor elements for the Co
2FeSi alloy are weighed and deposited in a graphite crucible, containing cobalt (99.99%), iron (99.9%), and silicon (99.99%). ii) The materials melting. The crucible containing the precursor materials is put in an electric arc furnace, and an electrical current is fed through the materials to start the melting process in a vacuum and argon atmosphere. The furnace temperature is precisely regulated to ensure that the ingredients melt and mix equally. iii) The cooling and solidification processes. The crucible is withdrawn from the furnace and allowed to cool once the components have melted and combined. The Co
2FeSi alloy (ingot) is created as the ingredients consolidate. This process were then repeated five times to achieve perfect homogeneity and a homogeneous microstructure. Once the Co
2FeSi alloy has solidified and formed an ingot, the ingot is used to prepare Co
2FeSi glass-coated microwires using the Taylor-Ulitovsky process. As described in the introduction, the Taylor-Ulitovsky preparation technique offers significant benefits over alternative procedures for manufacturing glass-coated microwires. One advantage is that it enables the fabrication of microwires with very thin glass coatings, generally up to a few micrometers thick. This thin covering permits the electrical and magnetic characteristics of the microwire metallic nucleus to be preserved, making the resultant microwires valuable for a wide range of applications. Many prior publications [
21,
22,
24,
27,
28,
29,
30,
31,
32,
33,
34,
35] explain the manufacturing method in detail. A glass capillary was produced and filled with molten Co2FeSi alloy after a high frequency inductor heated an ingot over its melting temperature. The diameter of the metallic nuclei, d, was then determined by varying the speed of wire drowning and the rotation of the pick-up bobbin. The manufactured microwire is sent via a coolant stream to complete the fast melt quenching process.
We used Scanning Electron Microscopy (SEM) and Energy Dispersive X-ray (EDX) (JEOL-6610LV, JEOL Ltd., Tokyo, Japan) to determine the aspect ρ -ratio of Co2FeSi glass-coated microwires samples and its related nominal chemical composition.
The XRD structure analysis was carried on by using X-ray diffraction (XRD) BRUKER (D8 Advance, Bruker AXS GmbH, Karlsruhe, Germany).
The magnetic behavior was studied through two different ways: hysteresis loops at temperatures between 5 and 350 K, and thermomagnetic curves following three different protocols, zero field cooling (ZFC), field cooling (FC) and field heating (FH) at low magnetic field ( H = 200 Oe). All magnetization curves were measured using a PPMS (Physical Property Magnetic System, Quantum Design Inc., San Diego, CA) vibrating-sample magnetometer at temperatures, T, between 5 and 400 K for ZFC, FC and FH magnetic curves. For the hysterics loops we only focus on the in-plane configuration where the applied magnetic field is parallel to the wire axis. The results are provided in terms of the normalized magnetization, M/M5K, where M5K is the magnetic moment obtained at 5 K to avoid the misleading of the errors estimation in the estimation of the magnetization saturation values.
Author Contributions
Conceptualization, M.S. and A.Z.; methodology, V.Z.; validation, M.S., V.Z. and A.Z.; formal analysis, M.S and A.W.; investigation, M.S., A.W, and A.Z.; resources, V.Z. and A.Z.; data curation, M.I; writing—original draft preparation, M.S., A.W. and A.Z.; writing—review and editing, M.S., R.A.L and A.Z.; visualization, M.S., A.W., and M.I; supervision, R.A.L and A.Z.; project administration, V.Z. and A.Z.; funding acquisition, V.Z., and A.Z. All authors have read and agreed to the published version of the manuscript.