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Preliminary Exploration on the Low-Pressure Ar-O2 Plasma Generated by Low-Frequency Alternating Current (AC) Power Supply

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19 May 2023

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19 May 2023

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Abstract
We report a preliminary exploration on the low-pressure Ar-O2 plasma generated by low-frequency alternating current (AC) power supply in the low-temperature Plasma Experimental Power Supply (CTP-2000S) for the first time. The electron density 〖(n〗_e), the electron temperature 〖(T〗_e) and the electron energy distribution function (EEDF) are measured by the single Langmuir probe in this experiment. Experimental results show that the ne increases with gas pressure rising, while the ne decreases with the oxygen concentrations rising. And, a plasma density peak is also observed with the AC power supply increase. A comparison between this work and the previous results by RF source suggests that the low-frequency AC power supply may be very fruitful exploration to generate the low-pressure plasma.
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Subject: Physical Sciences  -   Fluids and Plasmas Physics

I. INTRODUCTION

The generation and the physics of the low-pressure plasma are followed with great interest in the past several decades. The ne, the Te and the EEDF are particularly useful to know about the critical quantities in plasma processing [1,2]. The operational discharge parameters, such as the discharge power, the working gas pressure and the gas composition, are important to get the ne, the Te and the EEDF [3,4]. These parameters are most useful to control the electrons "heated" up to sustain the discharge. The Ar-O2 inductively coupled plasmas (ICPs) [5,6,7,8,9,10] and a bi-Maxwellian EEPF in Ar-O2 (25/75%) plasma operated have been reported using by RF source [11,12,13]. However, only few studies are available for capacitively connected Ar-O2 plasma at low-pressure conditions although the low-pressure system has advantages over atmospheric plasma system.
Most of the low-pressure, industrial and plasma-based sterilization studies have been carried out by RF source. The RF source is expensive, complex and needed proper compensation of the probe measurements to avoid distortion. However, the low-pressure plasma can be also generated by AC power supply with the advantages: more compact, more portable, and easier to operate.
In this paper, the ne, the Te and the EEDF of the Ar-O2 plasma are significantly studied. A comparison between this work and the previous results based on the RF source is especially focused. The comparison indicates that the Ar-O2 plasma generated by low-frequency AC power supply may be a very valuable pathway to get the low temperature plasma due to more compact, more portable, easier to operate and low-cost.
The paper is organized as follows: experimental setup and the analysis method of the data obtained by single Langmuir probe are described in section II. The experimental results, including the ne, the Te and the EEDF, are detailly reported in section III. Section IV is the summary and discussion.

II. EXPERIMENTAL SETUP AND THE ANALYSIS METHOD OF SINGAL LANGMUIR PROBE

In this experiment, the main body of experimental setup consists of a stainless vacuum chamber with an inner diameter of 39 cm and a height of 42.0 cm. The Ar-O2 plasma is generated in an asymmetrical capacitively coupled electrode, which is installed in the Low-temperature Plasma Experimental Power Supply (CTP-2000S), as shown in Figure 1. The key diagnostic system is the single Langmuir probe in this experiment. Especially, the AC power supply offers sinusoidal output voltage that ranges from 0 to 30kV at 6 kHz. The diameter of each electrode in the chamber is 14 cm and separated by a 4.5cm distance. The lower electrode is driven by the AC power supply and the rest of the whole chamber including the upper electrode is kept at zero potential, as shown in Figure 1 by the red words.
Before feeding the mixture of gases, the vacuum degree of the plasma chamber is pumped down to less than 10 3 mbar for the discharge condition. A speed valve is used between the extension port and the rotary pump to isolate the plasma chamber from the pump. The feeding gas flow is monitored by a Teledyne Hastings mass flowmeter, whereas the Pirani gauge records the working gas pressure. The filling gas pressure is increased from 0.5 mbar to 0.7 mbar by adjusting the gate valve, while the overall gas-flowrate is fixed at a flow rate of 25 SCCM. The AC power supply at 6kHz is varied between 100 Watt and 900 Watt. Digital storage oscilloscope GDS-820S is employed to measure the high voltage frequency.
A five-furcated optical emission spectrometer (AVANTES) is acquired to record the plasma discharge’s emission. It can record spectra in the range of 250 − 880 𝑛𝑚 when linked to a computer using the 𝐴𝑣𝑎𝑠𝑜𝑓𝑡 7.7 software and a 𝑈𝑆𝐵2 connector. The I-V characteristics are monitored by employing a single Langmuir probe (ALP). Here, ALP is made of a tungsten wire with a radius of 0.195 mm, and just a length of 10 mm is implanted into bulk plasma. A 5mm tip of the probe is exposed to the plasma and the remaining 5mm is coated with ceramic. The probe tip is embedded into the reactor via a side window port to diagnose the bulk plasma, as shown in Figure 1. The system is equipped with a computer-controlled power supply that can sweep the probe voltage from -20V to +50V while keeping a constant step voltage of 0.5V.
During the experiment, the probe current is recorded while the voltage is varied concerning both the reference grounded electrode and the chamber wall. To prevent contamination from affecting the probe I-V characteristics, the probe tip is polished before each measurement by providing a bias voltage of 150V utilizing electron bombardment. To analyze the I-V characteristics curve, the single Langmuir probe software developed by Impedans Ltd is used to quantify the various plasma parameters including the ne, Te and EEDF. Plasma potential is measured utilizing the second derivative zero crossing approach, whereas the ne and Te are obtained from the I-V characteristics curve using the probe current. The calculation equations are as follows:
1 k T e = I ( V p ) V f V p I V d V
and
n e = I V p A p 2 π m e e 2 k B T e
Here, the equations (1) and (2) are generally deemed applicable for a Maxwellian distribution. The k B is the Boltzmann constant, V f and V p are the floating and plasma potential respectively, V is the probe biasing voltage with respect to V p , and the probe current is I . A p is the probe area. The e and the m e represent the charge and mass of the electron, respectively.
The EEDF is determined by using the second derivative of the I-V characteristics and the Druyvesteyn method is based on [14]:
d 2 I e d V 2 = e 2 A p 4 2 e m e V 1 2 f e ε .
Here, f e ε , ε , V , A p , m e , and e signifies the EEDF, the energy variable, the probe biasing voltage, the probe tip area, the electron mass, and the electron charge, respectively.

III. EXPERIMENTAL RESULTS

A. Plasma Electron Density (ne)

The experiment is carried out in a capacitively coupled plasma (CCP) chamber for a non-equilibrium A r O 2 plasma by the AC power supply supply. The single Langmuir probe is the key diagnostic for the ne, the Te and the EEDF at different AC power supply with fixed frequency ~ 6kHz, as shown in Figure 2. Here, (a) represents the density evolution of the Argon plasma in different AC power supply and (b) represents the density evolution of the A r O 2 plasma in different AC power supply with oxygen contents about 4%. A non-linear phenomenon of the n e change with AC power supply rising is observed, as shown in Figure 2 by the dashed lines. The trend of the density changes is similar even the gas pressures are different. A peak of the plasma density exists when the AC power supply is about 400 Watt, as shown in Figure 2 by the grey bar.
The electron density n e can be altered with the change in gas pressure and oxygen concentrations as a function of the AC power supply. The increasing trend of the plasma density was noted with the input power increases from 100W to 300W, as shown in Figure 2 by the dashed lines. It indicates that when the AC power supply increases, the electrons gain more energy as a consequence of the increased available electrical energy, which can create more ionizations to rise the electron density. While, when the AC power supply exceeded 400Watt, the density decays with the AC power supply increase, as shown in Figure 2 by the dotted lines. A possibility is that no matching network is utilized to deliver the power from the source to the plasma, then the loss of the power may occur at a higher voltage and induce the density decrease in higher voltage region.
The existence of plasma density peak may be valuable to get needed densities in low temperature plasma because one can save the AC power supply based on the experimental goals. For example, if we hope to get the plasma density of the A r O 2 plasma is about 7 × 10 15 m 3 , one can set the AC power supply is about 250 Watt at the “A” point or about 800 Watts at “B” point, as shown in Figure 2 by the black lines. Obviously, the AC power supply at “A” point is more economically valuable to get the same plasma density. In this case, the plasma behavior at about 400 Watt of the AC power supply is especially studied because of the density peak.
Figure 3 (a) shows the relationship between the A r O 2 plasma density and the O 2 contents at 400 Watt of the AC power supply at 0.5mbar. With the fixed AC power supply (400Watt) and the fixed gas pressure (0.5mbar), the trend of the n e is decayed with O 2 contents increase, as shown in Figure 3 (a). Here, the density of the A r O 2 plasma was measured by the single Langmuir probe. Actually, the decline trend of the A r O 2   plasma density has been reported in the Comsats Plasma Experimental Device by the RF source [15], which was studied the evolution of the n e with different O 2 contents at fixed RF power (130 Watt) and fixed gas pressure (0.3 mbar), as shown in Figure 3 (b).
A comparison of different discharge types between the AC power supply and the RF source can be easily obtained based on the experimental results as shown in Figure 3. This comparison indicates the trend of the density change is similar in both AC power supply and RF source. Thus, the AC power supply discharge method is worth to be deeply studied as the preliminary experiment on the low-pressure Ar-O2 plasma generated by AC power supply in our work.

A. Electron Temperature (Te)

The Te is another significant parameter in the Ar-O2 plasma. Using the similar study method as mentioned above, we compared the results of the evolution of the Te with different AC power supply and different gas pressure. During the AC power supply rising, the Te was measured at 0.5mbar and 0.7mbar, respectively, as shown in Figure 4 (a). Here, the blue curve is the evolution of the Te at 0.5 mbar and the red curve is the evolution of the Te at 0.7mbar. Both trends of the Te are similar: the Te first decreases and then stabilizes with the AC power supply rising. This phenomenon suggests that both ne and Te are related inversely to each other because the higher electron density leads to electron collision rising, which induces the electron temperature decreases.
The evolution of the Te by the AC power supply is also compared with the previous result [15] by the RF source. A good agreement is observed between this work and the previous results by the RF source although the discharge types are different, as shown in Figure 4 (b). The comparison indicates that the different discharge types, the AC power supply and the RF source, can cause similar behaviors of the Ar-O2 plasma.

A. Electron Energy Distribution Function (EEDF)

In order to understand the dynamic behaviors of the Ar-O2 plasma, the Electron Energy Distribution Function (EEDF) has also been studied even we have compared the ne and the Te in different discharge types. Actually, the EEDF of the low temperature plasma describes both the heating process and the numerous collisional processes [16]. Figure 5 (a) shows the variation of EEDF in different gas pressures while fixed AC power supply and fixed oxygen concentration. Figure 5 (b) shows the variation of EEDF in different AC power supply while at fixed oxygen concentration and fixed pressure. The graph clearly shows that the low energy and high energy electrons at any specific power and pressure. Generally, the peak at lower energies corresponds to the low-energy electrons, while the high-energy electrons correspond to the peak at higher energies. Notes: according to definition, the energy distribution of low energy electrons is usually in the range of several electron volts [1,2,17]. These low energy electrons are primarily responsible for the plasma chemical reactions and play a crucial role in plasma sustaining. High-energy electrons typically have energies in the range of a ten to a few tens of eV [1,2,17] and are responsible for plasma heating, ionization, and excitation of the gas or mixture of gases.
At low input power ~200Watt, the EEDF is highly non-Maxwellian, as shown in Figure 5 (b). The EEDF at 200Watt of the high-energy tail is much higher than that at 600Watt, as shown in Figure 5 (b) by the black arrow. This suggests that the high energy electrons can traverse far without interacting and maintaining energy. Thus, the height of high-energy tail of the EEDF is higher at 200Watt than that at 600Watt. The characteristic of the Ar-O2 plasma by the AC power supply is almost similar to the case of the RF source [15]. A comparison between the AC power supply and the RF source is also listed in table I, which indicates that the AC power supply does have advantages compared to RF source. All of these results suggest that the preliminary experiment on the low-pressure Ar-O2 plasma generated by low-frequency AC power supply is worth studying and expending for the low temperature plasma fields in the future.

IV. SUMMARY AND DISCUSSION

The   A r O 2 plasma was generated by AC power supply with 6kHz in low gas pressure conditions in the Plasma Experimental Power Supply (CTP-2000S) for the first time. The plasma density peak suggests that a valuable application of this discharge type by the AC power supply. The plasma behavior at about 400Watt was specially studied as the main point in this work. A comparison of the ne and the Te indicates that the similar trend of the plasma parameters of the Ar-O2 plasma can be obtained by the AC power supply differing to the RF source. The EEDF was studied for the understanding of the dynamic behaviors of the Ar-O2 plasma in the AC power supply conditions. The non-Maxwellian in the Ar-O2 plasma, such as the height of the tail of EEDF decreases with an increase in applied power, while the tail of the EEDF increases with pressure rising, is observed as the main characteristic in the AC power supply condition.
This work indicates that the AC power supply possesses some special advantages differing from the RF source, such as the portable, inexpensive, safer and simpler. Meanwhile, the simple and cost-effective configurations may be also useful applications on the surface material treatment, biocompatible materials, biomedicine and plasma-based sterilization.

Acknowledgments

The authors thank Drs. N.U. Rehman, Q.U. Din and Zakia Anjum for the experimental supports. This work is supported by the National Natural Science Foundation of China (Grant No.11875234), the National Magnetic Confinement Fusion Science Program of China (2017YFE0301200, 2017YFE0301206, and 2017YFE0300500).

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Figure 1. Schematic diagram of experimental setup with installed single Langmuir Probe.
Figure 1. Schematic diagram of experimental setup with installed single Langmuir Probe.
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Figure 2. (a) is the density evolution of the Argon plasma in different AC power supply and (b) is the density evolution of the A r O 2 plasma in different A.C. power with oxygen contents ~4%. A peak of the plasma density exists when the AC power supply is at ~ 400Watt, as shown by the grey bars.
Figure 2. (a) is the density evolution of the Argon plasma in different AC power supply and (b) is the density evolution of the A r O 2 plasma in different A.C. power with oxygen contents ~4%. A peak of the plasma density exists when the AC power supply is at ~ 400Watt, as shown by the grey bars.
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Figure 3. (a) the evolution of the n e with different O 2 contents at fixed AC power supply ~400Watt and fixed gas pressure ~ 0.5mbar. (b) the evolution of the n e with different O 2 contents at fixed RF source ~130Watt and fixed gas pressure ~ 0.3mbar. Similar trends of the density changes are observed when the AC power increase and the RF source increase, respectively.
Figure 3. (a) the evolution of the n e with different O 2 contents at fixed AC power supply ~400Watt and fixed gas pressure ~ 0.5mbar. (b) the evolution of the n e with different O 2 contents at fixed RF source ~130Watt and fixed gas pressure ~ 0.3mbar. Similar trends of the density changes are observed when the AC power increase and the RF source increase, respectively.
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Figure 4. (a) represents the evolution of the T e with different AC power supply at 0.5mbar (blue curve) and 0.7mbar (red curve), respectively. (b) a comparison of the Te in different discharge types by the AC power supply (blue curve) and the RF source (red curve).
Figure 4. (a) represents the evolution of the T e with different AC power supply at 0.5mbar (blue curve) and 0.7mbar (red curve), respectively. (b) a comparison of the Te in different discharge types by the AC power supply (blue curve) and the RF source (red curve).
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Figure 5. (a) represents the EEDF at fixed AC input power, (b) represents the EEDF at the fixed pressure. The blue arrow shows the EEDF is non-Maxwellian.
Figure 5. (a) represents the EEDF at fixed AC input power, (b) represents the EEDF at the fixed pressure. The blue arrow shows the EEDF is non-Maxwellian.
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Table 1. A comparison between the AC power supply and the RF source.
Table 1. A comparison between the AC power supply and the RF source.
Features RF Source CTP-2000S, AC power supply
Cost High price [18] Cheaper than RF source
Compatibility Versatile [19] Compatible with most devices
Power Output High power output [25] ~1000 VA of power output
Frequency Range High frequency [20,21] Low frequency up to 10kHz
Portability Inconveniently moveable, matching network is required [19] Conveniently moveable
Noise Require filtering or shielding [19] Low distortion and noise
Safety Potential exposure to radiation [21,22] Safer
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