3.1. Dope solution characterizations
Hansen solubility parameters (HSP) are utilized to estimate the possibility of miscibility of two or more materials. Thus, The HSP can be written as:
The Relative Energy Density (RED) gives the radius of interaction that describes the relative compatibility between two components, and it can be written as [
26]:
Indeed, all binary solvents’ RED values were less than one, which confirms the ability of solvents to dissolve the polymer. As the production of the membranes in electrospinning depends on several factors, including the rate of solvent evaporation which is measured by the vapor pressure concept. Vapor pressure always indicates the volatility of the solvent and can be calculated according to Raoult's law by the following equation:
The purpose of utilizing binary solvents is to control the vapor pressure, which in turn controls the solvent's evaporation rate during the electrospinning process. Since acetone has a high vapor pressure (25 kPa), it is usually mixed with the major solvent to accelerate solvent evaporation and fabricate a dry membrane. The high vapor pressure of the binary solvents ensures the possibility of using dope solutions in electrospinning and producing a dry membrane. The vapor pressure of binary solvents (i.e., DMF/Acetone) is listed in Table 2. which increased with increasing acetone weight fraction.
Table 2.
Properties of solvent systems.
Table 2.
Properties of solvent systems.
Solvents systems |
FA 6-4 |
FA 5-5 |
FA 4-6 |
Solubility parameter (MPa)1/2
|
4.34 |
5.69 |
7.11 |
RED |
0.45 |
0.59 |
0.74 |
vapor pressure (kPa) |
11.59 |
14.08 |
16.46 |
The viscosity and surface tension of solutions are critical properties in the electrospinning process, so they should be in an appropriate range where the process cannot proceed under or above this range. At high viscosity, the polymer extrusion is impossible, while at low viscosity, the droplets of the polymer may interrupt. The surface tension usually determines the voltage used in electrospinning that is required to be overcome. They are determined by solvents ratios and polymer percentage [
8]. As shown in Table
3, in DMF/Acetone (FA 6-4 Px, x=6,8,10%) dope solutions, the viscosity increased with increasing polymer content to be 70, 175, and 405 cp, respectively, but it decreased with fixing polymer percentage and increasing the weight fraction of acetone. Overall, in this study, the suitable viscosity for electrospinning was found in a range between 70 to 400 cp for all DMF/Acetone dope solutions. Viscosity and surface tension values were found in the appropriate range for electrospinning that was reported in the literature [
38,
39].
Table 3.
Properties of PVDF-HFP dope solutions.
Table 3.
Properties of PVDF-HFP dope solutions.
Dope solutions |
FA 6-4 P6 |
FA 6-4 P8 |
FA 6-4 P10 |
FA 5-5 P10 |
FA 4-6 P10 |
Viscosity (cp) |
70 |
175 |
405 |
375 |
339.5 |
Surface Tension (mN m-1) |
38.5 |
39.52 |
37.82 |
37.24 |
35 |
3.2. Membrane surface characterizations
Concerning the structural properties of the membrane, the thickness, porosity, pore size, and contact angle were investigated to ensure that the membranes are suitable for water treatment applications.
Table 4. shows the thickness and pore size results of PVDF-HFP nanofibers membranes. The polymer percentage used in the preparation of the nanofibers membranes affects the thickness of these membranes. For example, FA 6-4 P6 membrane has a thickness of 64.8 µm, which increased as the polymer percentage increased from 8% to 10%. FA 6-4 P6 and FA 6-4 P8 membranes have a thickness of 184 and 251 µm, respectively. Further, the difference in thickness of these three membranes was a little small between FA 6-4 P6 and FA 6-4 P8 membranes but was largely from FA 6-4 P10 membrane which may result from the difference in fiber collection time during electrospinning. The electrospinning of the FA 6-4 P10 membrane took longer time than the other two membranes. In the case of fixing the polymer percentage and increasing the acetone weight fraction, the membrane became thinner. The thickness of FA 5-5 P10 and FA 4-6 P10 membranes sharply decreased to 103 and 77.5 µm, respectively, compared with the FA 6-4 P10 membrane. In addition, the NIPS membrane was the thinnest one compared to all nanofibers membranes. In the same way, the increase in acetone weight fraction affected the mean pore size to become narrow. The FA 4-6 P10 membrane with the highest amount of acetone possesses a mean pore size that is smaller than the FA 5-5 P10 and FA 6-4 P10 membranes. The polymer percentage has little effect on the mean pore size, but all membranes, in this case, recorded the mean pore sizes in the same range between 202 and 218. However, the mean pore size of all prepared membranes was found in a good range, lower than 0.3 µm (300 nm). The results showed that the thickness of the membrane is directly proportional to the viscosity of the dope solution. So, with the increase in the viscosity of dope solutions, the thickness of the membranes increases and vice versa. In addition, especially when fixed polymer percentage, the thinner nanofibers membrane tends to form a smaller pore size [
40].
Table 4.
Mean thickness and pore size results of PVDF-HFP electrospun nanofibers membrane.
Table 4.
Mean thickness and pore size results of PVDF-HFP electrospun nanofibers membrane.
Membrane |
Mean Thickness (µm) |
Mean pore size (nm) |
FA 6-4 P6 |
64.8 + 7.8 |
218 + 5 |
FA 6-4 P8 |
184 + 11.4 |
203 + 5 |
FA 6-4 P10 |
251 + 15.7 |
217 + 5 |
FA 5-5 P10 |
103 + 18.9 |
180 + 5 |
FA 4-6 P10 |
77.5 + 18.7 |
178 + 5 |
FA 4-6 P10 NIPS |
50.75 + 4.2 |
- |
Figure 4.
Porosities and WU of PVDF-HFP electrospun membranes.
Figure 4.
Porosities and WU of PVDF-HFP electrospun membranes.
The porosity of electrospun PVDF-HFP membranes was tested in Kerosene and the results are shown in Fig.4 Firstly, the porosity of nanofibers membranes increased as the PVDF-HFP percentage increased which was recorded the highest percent with FA 6-4 P10 membrane. The porosity of FA 6-4 P10 was 73.07% while the porosity of FA 6-4 P8 membrane and FA 6-4 P6 membrane were 68.46.16% and 60%, respectively. In the case of fixing polymer percentage, the porosities of three membranes (FA 6-4 P10, FA 5-5 P10, and FA 4-6 P10) were in the same range and did not largely affect by increasing acetone concentration. Unlike water uptake, the water uptake of the nanofibers membranes increases with the increase in acetone weight fraction. The lowest percent of water uptake was 33.3%, which was recorded by the FA 6-4 P10. The water uptake increased to 60 and 75% when the acetone weight fraction was increased in FA 5-5 P10 and FA 4-6 P10 membranes, respectively. Generally, all nanofibers membranes possess excellent porosity of greater than 60%.
Figure 5.
Water contact angles of PVDF-HFP electrospun membranes.
Figure 5.
Water contact angles of PVDF-HFP electrospun membranes.
The hydrophobicity of membranes was also tested by measuring the water contact angle for each face of the membrane. The results showed that almost the back face of all membranes has a higher hydrophobicity property. As shown in Fig.
5, the highest contact angle was recorded by DMF/Acetone membranes in two ratios 5:5 and 4:6 (FA 5-5 P10 and FA 4-6 P10) on both sides which were 133.22
o, 138.39
o, and 122.98
o, 133.66
o for the front and back faces, respectively. Among membranes containing 10% of PVDF, the lowest contact angle was recorded by a weight ratio of 6:4 which was 116.56
o for the front face and 114.95
o for the back face. When the solvent weight ratio of DMF/Acetone was fixed at 6:4 with changed PVDF-HFP percent (FA 6-4 P6, FA 6-4 P8, and FA 6-4 P10), the back face of all membranes showed a superior water contact angle compared with the front face. According to the back face contact angle of DMF/Acetone membranes, the best percent of PVDF-HFP is 8% since its contact angle was 132.82
o, whereas, in FA P6 and FA P10 membranes, it was 122.75
o and 114.95
o for the back face, respectively. On the other hand, the front faces of FA 6-4 P6 and FA 6-4 P10 membranes had almost the same contact angle of 116.65
o and 116.56
o, respectively. However, the front face contact angle of the FA 6-4 P8 membrane was significantly lower than the back face. Nonetheless, all membranes were sufficiently hydrophobic as their water contact angles were greater than 90
o [
41].
Figure 6.
LEP values of PVDF-HFP electrospun membranes.
Figure 6.
LEP values of PVDF-HFP electrospun membranes.
As shown in the literature, the LEP value of the membrane is directly influenced by the membrane thickness and pore size, and this explains the fluctuation of LEP values. The high LEP value refers to the low pore size and the optimum thickness of the membrane. Fig. 6 shows membrane LEP values. Membranes with different polymer weights (FA 6-4 P6, FA 6-4 P8, and FA 6-4 P10) showed the membrane with the lowest polymer percent (FA 6-4 P6) has the highest LEP, which resulted from its lower pore size. The LEP value increased from 0.7 to 0.9 bar with the polymer percentage increasing from 8% in FA 6-4 P8 membrane to 10% in FA 6-4 P10 membrane, as a result of a decrease in pore size and increased thickness. In the case of an equal weight fraction of DMF and acetone, the LEP value remained at 0.9 bar as for FA 6-4 P10 membrane, even though FA 6-4 P10 membrane has a much higher thickness compared to FA 5-5 P10 membrane, and this difference may have disappeared because FA 6-4 P10 membrane possessed a larger pore size than FA 5-5 P10 membrane, which accelerated wettability and reduced LEP value. In contrast, when the weight fraction of acetone was higher than that of DMF (FA 4-6 P10), the LEP value reduced to 0.5 bar since the thickness of the membrane significantly decreased but the pore size slightly decreased [
42,
43].
Figure 7.
DSC results of PVDF-HFP electrospun nanofibers membranes.
Figure 7.
DSC results of PVDF-HFP electrospun nanofibers membranes.
The crystalline phase composition and thermal properties of pure PVDF-HFP and nanofibers membranes were investigated by the DSC technique. The DSC thermograms of PVDF-HFP and nanofibers membranes are presented in Fig.
7. It should be noted that the glass transition temperature (Tg) of PVDF-HFP is around -35
oC, as mentioned in the literature [
44]. From the DSC curves, thermodynamic parameters were calculated and listed in Table
5. As shown in Table.
5, the increase in PVDF-HFP content leads to an increase in melting enthalpy and crystallinity percent, which was observed in three membranes of FA 6-4 Px (x= 6, 8, and 10). The FA6-4 P6 had a very low melting enthalpy and crystallinity percent compared to FA 6-4 P8 and FA 6-4 P10. The values of melting enthalpy and crystallinity of membranes containing 8 and 10% are very close. Thus, in membranes produced with a high polymer percentage, the crystalline region was higher than the amorphous region. Overall, the crystallinity of all nanofibers membranes was in the very low range and lower than the crystal content of pure PVDF-HFP.
Table 5.
DSC results of pure PVDF-HFP and nanofibers membranes.
Table 5.
DSC results of pure PVDF-HFP and nanofibers membranes.
Membranes |
Pure PVDF-HFP |
FA 6-4 P6 |
FA 6-4 P8 |
FA 6-4 P10 |
FA 5-5 P10 |
FA 4-6 P10 |
FA 4-6 P10 (NIPS) |
Tm (0C) |
119.90 135.37 |
148.0 |
144.0 |
142.5 |
142.1 |
130.6 |
142.32 |
Upper Tg (0C) |
- |
67.36 |
66.98 |
72.07 |
73.5 |
79.23 |
56.61 |
ΔHm (J g-1) |
12.10 |
3.954 |
9.705 |
8.62 |
12.35 |
11.48 |
10.76 |
X % |
11.56 |
3.77 |
9.26 |
8.23 |
11.79 |
10.96 +
|
10.27 |
The pure PVDF-HFP curve, as shown in Fig. 6, has two peaks; however, the nanofibers membrane curves have only one peak, with the other appearing as a broad low peak or broad drop in the curve line. An endothermic peak appeared between 130 and 148
0C in different nanofibers membranes due to PVDF-HFP copolymer melting. Some studies reported that the first curve that appeared in the range of 50 to 125
0C in different nanofibers membranes was considered a peak, and it refers to the presence of residual moisture [
45,
46]. The other suggested that the double peak of melting is attributed to its polymorphic structure; it was also referring to the presence of recrystallization of molten polymer and imperfect crystals in pure PVDF-HFP. Further, it may be related to the difference in the arrangement of bonding like "head-to-head" or "tail-to-tail" in PVDF-HFP membranes, which affects their thermodynamic behavior and crystalline phase formation [
47,
48]. Further research revealed that this curve is not considered an individual peak but rather a drop caused by phase transition [
49]. Briefly, this peak was difficult to describe; therefore, it was also considered related to upper glass transition, reorganization inside α-crystals, melting of paracrystalline domains, or molecular motions corresponding to an α-relaxation in the crystalline/amorphous interface. Overall, the DSC result concluded that the amorphous phase dominates in all nanofibers membranes and the crystallinity is very low [
50].
The FTIR results of different nanofibers are presented in Fig.8. FTIR peaks give information about the functional groups and crystalline phases that exist in membranes. Thus, the vibrational peak at 471 cm
-1 is attributed to C–F wagging vibrations. The bands observed at 839 cm
-1 and 795 cm
-1 are assigned to CH
2 rocking vibrations, while its swinging vibration was shown at 1179 cm
-1. The vibrational peaks at 509 and 1279 cm
−1 are assigned to the bending and asymmetric stretching vibrations of the CF
2 group. The peak observed at 1399 cm
-1 is related to the wagging vibration of CH
2 or stretching vibrations of the CF group. All these vibrational peaks were found in the FTIR spectra of pure PVDF-HFP and all nanofibers membranes. Besides that, the crystallinity of pure PVDF-HFP and all nanofibers membranes was illustrated by FTIR and XRD peaks. The crystalline content of PVDF is less than 60%, as mentioned in the literature. Nonetheless, the amorphous part is not well studied and no trusted information about how it affects the XRD and FITR spectra is found. So, this part focused on describing the crystalline phases of pure PVDF-HFP and its nanofibers membranes. Peaks of FTIR and XRD spectra describe the non-polar crystalline (i.e. α-phase) and polar β and γ-phases. The non-polar crystalline α-phase of pure PVDF-HFP was observed at 1064, 795, 760, 612, 509, and 485 cm
−1, while the peaks at 1300, 1279, and 839 cm
−1 assigned to amorphous β-phase and 1179 cm
−1 for γ-phase. The dual character peaks that appeared at 975 were due to a mixture of α and γ-phases while 871 cm
−1 was attributed to a mixture of β and γ-phases [
23,
51,
52,
53]. As shown in Fig.8, some peaks of non-polar crystalline α-phase disappeared in the spectra of membranes which exhibited in pure PVDF-HFP spectra, but still, the other peaks of α-phase appeared even though with lower intensity (i.e. 485, 509, 612 and 1064 cm
-1). Furthermore, all vibrational peaks of amorphous polar β-phase and semi-polar γ-phase appeared more intensely and broadly compared to the same peaks in pure PVDF-HPF spectra. However, these results reveal that all membranes contain amorphous polar β-phase and semi-polar γ-phase and a very slight amount of non-polar α-phase. Changing the solvent weight ratio in DMF/Acetone binary solvents could influence the volatility of the solvent system, consequently affecting the evaporation rate during electrospinning. The vapor pressure of each solvent system indicates the evaporation rate, which increased as the acetone weight ratio increased. In summary, as the volatility, vapor pressure, evaporation rate, or voltage are increased during electrospinning, so does the formation of the β-phase in the produced membrane [
54,
55].
Figure 8.
FTIR results of PVDF-HFP electrospun membranes.
Figure 8.
FTIR results of PVDF-HFP electrospun membranes.
The XRD spectra of pure PVDF-HFP and nanofibers membranes provided good agreement with the FTIR results. Where XRD spectra revealed peaks corresponding to crystalline non-polar α-phase and amorphous polar β and γ-phases, as previously FTIR spectra had revealed. The XRD spectra of nanofibers membranes were presented in Fig. 8. The strong peaks at 17.6, 18.4, and 19.9 correspond to 100, 020, and 110, respectively, which are related to the non-polar α-phase. This finding demonstrates that the α-phase exists as the primary phase in powder PVDF-HFP. This does not mean that the PVDF-HFP contains only α-phase but also contains the γ and β-phase which appeared in weak peaks at 20.3 and 20.9, corresponding to 101 and 110/200, respectively. All PVDF-HFP electrospun nanofibers membranes show the peaks of α-phase and amorphous polar β and γ-phases. Finally, DSC and FTIR confirmed XRD results, all nanofibers membranes exhibited a semi-crystalline nature.
Figure 9.
A typical deconvoluted XRD patterns for α, β, and γ-phases of (a) Pure PVDF-HFP (b) FA 6-4 P6; (c) FA 6-4 P8; (d) FA 6-4P10; (e) FA 5-5 P10; (f) FA 4-6 P10.
Figure 9.
A typical deconvoluted XRD patterns for α, β, and γ-phases of (a) Pure PVDF-HFP (b) FA 6-4 P6; (c) FA 6-4 P8; (d) FA 6-4P10; (e) FA 5-5 P10; (f) FA 4-6 P10.