1. Introduction
Waste management and its final destination presents considerable challenges for the modern society due to population growth and increasing waste generation, causing not only social but also environmental damage, thus becoming a complex problem to be resolved [
1,
2]. A class of waste to be considered, due to its physicochemical characteristics and huge volume generated, is lignin-cellulosic biomass, particularly those associated to agro-industrial processes [
3], such as Açaí (
Euterpe oleracea, Mart.) seeds.
The Açaí plant (Euterpe oleracea, Mart.), is a species of palm that is indigenous to the Amazon region of Brazil [
4]. It grows in large numbers in the floodplains of the Amazon estuary [
5,
6]. The fruits of the Açaí plant have significant economic value for both the agro-industry and for extractive activities conducted by rural communities in the state of Pará in the Brazilian Amazon [
7].
When the Açaí pulp and skin are processed with warm water, a thick, purple juice is produced [
3,
6]. This process also generates a residue, which consists of the Açaí seeds. These seeds are a valuable biomass residue that contains lignin and cellulose, and has the potential to be used for energy and fuel production in both solid and liquid forms [
8,
9,
10,
11,
12]. During the 2016–2017 crop season, Brazil produced approximately 1200–1274 million tons of Açaí fruits, with the state of Pará being the primary producer (94%). This high level of production results in a significant amount of solid waste [
7,
13].
Pyrolysis is a process of thermo-chemical conversion that can transform biomass into energy and fuel by subjecting it to high temperatures in an inert environment [
8,
11]. This process produces gaseous byproducts such as CH
4, CO
2, and CO, as well as liquid bio-oil and solid biochar [
8,
11]. The nature of the biomass, the type of pyrolysis process (analytical pyrolysis, flash pyrolysis, and vacuum pyrolysis), the type of reactor (drop-tube, fixed bed, and fluidized bed), the operating mode (batch, semi-continuous, continuous), and the process parameters (temperature, catalyst, catalyst-to-biomass ratio, gas flow rate, weight hour space velocity, etc.) all affect the yield and properties of the resulting products [
14,
15,
16].
Although some research has been conducted on the pyrolysis of residual Açaí seeds [
8,
11,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29], the majority of these studies have focused on producing activated carbon/bio-adsorbents [
8,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29]. These studies have used residual Açaí seeds in their natural state [
17,
18,
19] or activated residual Açaí seeds [
8,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29] and have involved chemical activation with NaOH [
8,
21,
27], KOH [
20,
22,
23,
24,
25,
26,
27,
28,
29], H
3PO
4 [
24,
26], HNO
3 [
20,
26], or physical activation with CO
2 [
28,
29]. However, to date, no systematic study has examined the effects of alkali activation of residual Açaí seeds on the yield, chemical composition, and acidity of bio-oil, as well as the chemical composition and acidity of the aqueous phase. Investigating these variables, such as temperature and KOH concentration, is essential to understand the behavior and reaction mechanisms of the process and to design an effective process. Due to the complexity of the topic and the wide range of conditions under which the process (chemical activation followed by pyrolysis) can be carried out, data from different biomass pyrolysis feedstocks, reactors, and conditions are of great value in understanding and optimizing the process as a whole.
The objective of this study is to examine how temperature and chemical activation with alkalis affect the yield, hydrocarbon content, and acidity of bio-oil, as well as the chemical composition and acidity of the aqueous phase. This will be achieved by conducting pyrolysis on residual Açaí seeds at 350, 400, and 450 °C and 1.0 atmosphere. The residual Açaí seeds will be activated using aqueous solutions of 0.5 M, 1.0 M, and 2.0 M KOH on a laboratory scale.
Supplementary Materials
The following are available. Table S1: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350 °C, 1.0 atmosphere, in laboratory scale. Table S2: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 400 °C, 1.0 atmosphere, in laboratory scale. Table S3: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 450 °C, 1.0 atmosphere, in laboratory scale. Table S4: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in aqueous phase by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350 °C, 1.0 atmosphere, in laboratory scale. Table S5: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in aqueous phase by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 400 °C, 1.0 atmosphere, in laboratory scale. Table S6: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in aqueous phase by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 450 °C, 1.0 atmosphere, in laboratory scale. Table S7: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 0.5 M KOH solution, at 450 °C, 1.0 atmosphere, in laboratory scale. Table S8: Classes of compounds, summation of peak areas, CAS number, and retention times of chemical compounds identified by CG-MS in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 1.0 M KOH solution, at 450 °C, 1.0 atmosphere, in laboratory scale.
Figure 1.
Process flow schema of bio-oil production by pyrolysis of Açaí seeds at 350, 400, and 450 °C, 1.0 atm, 2.0 M KOH, and 450 °C, 1.0 atm, 0.5 M, 1.0 M, and 2.0 M KOH, using a fixed bed reactor, in laboratory scale.
Figure 1.
Process flow schema of bio-oil production by pyrolysis of Açaí seeds at 350, 400, and 450 °C, 1.0 atm, 2.0 M KOH, and 450 °C, 1.0 atm, 0.5 M, 1.0 M, and 2.0 M KOH, using a fixed bed reactor, in laboratory scale.
Figure 2.
Local biomass waste in the form of açaí seeds in Belém, Pará.
Figure 2.
Local biomass waste in the form of açaí seeds in Belém, Pará.
Figure 3.
Açaí seeds pre-treatment [Dried Açaí seeds (a); Knife cutting mill (b); Mechanical sieve shaker (c); Dried, grinded and sieved Açaí seeds (d)].
Figure 3.
Açaí seeds pre-treatment [Dried Açaí seeds (a); Knife cutting mill (b); Mechanical sieve shaker (c); Dried, grinded and sieved Açaí seeds (d)].
Figure 4.
Chemical activation of dried, grinded and sieved Açaí seeds with 2.0 M KOH solution [Açaí seeds fine powders mixed with 0.5 M, 1.0 M, and 2.0 M KOH solution (a); washing/filtration of Açaí pasty cake (b); KOH activated Açaí fine powders seeds (c)].
Figure 4.
Chemical activation of dried, grinded and sieved Açaí seeds with 2.0 M KOH solution [Açaí seeds fine powders mixed with 0.5 M, 1.0 M, and 2.0 M KOH solution (a); washing/filtration of Açaí pasty cake (b); KOH activated Açaí fine powders seeds (c)].
Figure 5.
Schematic diagram of a laboratory scale borosilicate glass reactor.
Figure 5.
Schematic diagram of a laboratory scale borosilicate glass reactor.
Figure 6.
Laboratory scale pyrolysis reactor.
Figure 6.
Laboratory scale pyrolysis reactor.
Figure 7.
XRD of biochar produced by pyrolysis of Açaí seeds at 350 °C (a), 400 °C (b) and 450 °C (c), 1.0 atmosphere, activated with 2.0 M KOH, in laboratory scale.
Figure 7.
XRD of biochar produced by pyrolysis of Açaí seeds at 350 °C (a), 400 °C (b) and 450 °C (c), 1.0 atmosphere, activated with 2.0 M KOH, in laboratory scale.
Figure 9.
Concentration of acyclic saturated/unsaturated hydrocarbons (alkanes + alkenes) and heterocyclic hydrocarbons (cycloalkanes + cycloalkenes + aromatics) in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350, 400, and 450 °C, 1.0 atmosphere, in laboratory scale.
Figure 9.
Concentration of acyclic saturated/unsaturated hydrocarbons (alkanes + alkenes) and heterocyclic hydrocarbons (cycloalkanes + cycloalkenes + aromatics) in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350, 400, and 450 °C, 1.0 atmosphere, in laboratory scale.
Figure 11.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350, 400, and 450 °C, 1.0 atmosphere, in laboratory scale.
Figure 11.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350, 400, and 450 °C, 1.0 atmosphere, in laboratory scale.
Figure 13.
Yield of reaction products (bio-oil, H2O, bio-char, gas) by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH, in laboratory scale.
Figure 13.
Yield of reaction products (bio-oil, H2O, bio-char, gas) by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH, in laboratory scale.
Figure 14.
Concentrations of hydrocarbons and oxygenates in bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH solution, in laboratory scale.
Figure 14.
Concentrations of hydrocarbons and oxygenates in bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH solution, in laboratory scale.
Figure 15.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH solution, in laboratory scale.
Figure 15.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH solution, in laboratory scale.
Table 1.
Process parameters, mass balances, yields of reaction products (liquids, solids, H2O, and gas), and acidity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 350, 400, and 450 °C, 1.0 atmosphere, activated with 2.0 M KOH solution, using a borosilicate glass reactor, in laboratory scale.
Table 1.
Process parameters, mass balances, yields of reaction products (liquids, solids, H2O, and gas), and acidity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 350, 400, and 450 °C, 1.0 atmosphere, activated with 2.0 M KOH solution, using a borosilicate glass reactor, in laboratory scale.
Process Parameters |
2.0 M KOH |
350 °C |
400 °C |
450 °C |
Mass of Açaí seeds (g) |
40.12 |
40.12 |
40.06 |
Cracking time (min) |
62 |
67 |
72 |
Solid weight (Coke) (g) |
17.40 |
13.40 |
16.17 |
Liquid weight (Bio-oil) (g) |
1.28 |
2.64 |
2.72 |
Weight of H2O (g) |
8.16 |
10.26 |
8.41 |
Weight of gas (g) |
13.28 |
13.82 |
12.76 |
Bio-oil Yield (wt.%) |
3.19 |
6.58 |
6.79 |
H2O Yield (wt.%) |
20.34 |
25.57 |
20.99 |
Bio-char Yield(wt.%) |
43.37 |
33.40 |
40.36 |
Gas Yield(wt.%) |
33.10 |
34.45 |
31.85 |
Acidity (mg KOH/g) |
257.6 |
15.0 |
12.3 |
Table 2.
Chemical composition and acidity (alcohols, carboxylic acids, ketones, phenols, and other oxygenates) of aqueous phase obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350, 400, and 450 °C, 1.0 atmosphere, in laboratory scale, identified by GC-MS.
Table 2.
Chemical composition and acidity (alcohols, carboxylic acids, ketones, phenols, and other oxygenates) of aqueous phase obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), activated with 2.0 M KOH solution, at 350, 400, and 450 °C, 1.0 atmosphere, in laboratory scale, identified by GC-MS.
Chemical Composition Ci (area.%) |
2.0 M KOH |
350 °C |
400 °C |
450 °C |
Alcohols |
2.34 |
20.74 |
26.62 |
Carboxylic Acids |
4.05 |
15.02 |
9.23 |
Ketones |
52.81 |
44.38 |
19.69 |
Oxygenates |
40.80 |
19.86 |
44.46 |
|
100.00 |
100.00 |
100.00 |
Acidity (mg KOH/g) |
118.9 |
26.8 |
17.9 |
Table 3.
Process parameters, mass balances, yields of reaction products (liquids, solids, H2O, and gas), and acidity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH, using a borosilicate glass reactor, in laboratory scale.
Table 3.
Process parameters, mass balances, yields of reaction products (liquids, solids, H2O, and gas), and acidity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH, using a borosilicate glass reactor, in laboratory scale.
Process Parameters |
450 °C |
0.5 M |
1.0 M |
2.0 M |
Mass of Açaí seeds (g) |
33.285 |
40.040 |
40.06 |
Cracking time (min) |
72 |
72 |
72 |
Solid weight (Coke) (g) |
9.650 |
13.080 |
16.17 |
Bio-oil weight (g) |
3.431 |
2.720 |
2.72 |
H2O weight (g) |
12.290 |
11.99 |
8.41 |
Gas weight (g) |
7.914 |
12.25 |
12.76 |
Bio-oil Yield (wt.%) |
10.31 |
6.79 |
6.79 |
H2O Yield (wt.%) |
36.92 |
29.94 |
20.99 |
Bio-char Yield (wt.%) |
29.99 |
32.67 |
40.36 |
Gas Yield (wt.%) |
23.78 |
30.59 |
31.85 |
Acidity (mg KOH/g) |
112.7 |
103.7 |
12.3 |