1. Introduction
The growing popularity of wearable biosensors in healthcare management stems from their capacity to continuously and instantly gather physiological data by means of noninvasive analysis of biochemical markers present in biofluids such as sweat, tears, saliva, and interstitial fluid [
1]. Flexible and stretchable biosensors are also gaining attention due to their enhanced signal validity, patient comfort, and excellent mechanical properties, which allow for effective skin-device interface coupling and skin monitoring [
2].
Wearable biosensors made of various materials are being developed for non-invasive, wireless, and consistent human health monitoring, which can help diagnose diseases in their preliminary stage, potentially reducing the economic burden caused by chronic and acute diseases on humans [
3,
4]. Some of these applications include, cardiovascular disease monitoring [
5], biological signals monitoring such as glucose [
6], lactate [
7], pH [
8], and body electrolytes [
9], as well as recording various physiological parameters, including heart rate [
10], electrocardiogram signals [
11], body temperature [
12], and blood oxygen levels [
13] in real-time.
Biosensors consist of different components and sensing mechanisms that define biointerfaces. There are various types of wearable biosensors available, including chemical and physical biosensors, which are based on their sensing platforms. Chemical biosensors use chemical reactions to detect and quantify analytes in biological samples, while physical biosensors employ mechanical and optical properties for the same purpose. Some of the most common sensing mechanisms used in wearable biosensors are electrochemical, mechanical, and optical biosensing [
14]. Wearable electrochemical biosensors (WEBs), in particular, have demonstrated promising results in clinical applications, particularly for continuous monitoring of biological signals [
15]. These biosensors have been designed to have a fast response time and a high sensitivity, making them ideal for detecting low levels of analytes in a sample. Additionally, they are portable and can be used in a variety of settings, from laboratories to remote locations.
Recently, hydrogel-based wearable electrochemical biosensors (HWEBs) as an innovative technology are becoming increasingly popular since they take advantages of hydrogels and WEB devices [
16]. HWEBs are advanced sensing devices using hydrogel materials as the platforms for immobilizing biorecognition elements [
17,
18]. The high selectivity and sensitivity of HWEBs make them a promising alternative to traditional analytical methods [
19].
Hydrogels as soft, biocompatible, biodegradable and usually hydrophilic materials with a weak mechanical strength but acceptable elasticity resembling human tissues can be simply integrated into wearable devices to offer a non-invasive and flexible platform for continuous monitoring [
20]. Hydrogels with a unique structure, including a three-dimensional (3D) network of crosslinked polymers, can absorb and retain large amounts of water in their interstitial spaces, whilst maintaining their structural integrity in the swollen state [
21]. The hydrogel surface can also be functionalized by various functional groups to enhance their specificity toward the target analyte [
22]. In addition, hydrogels can be functionalized with various biorecognition elements, including enzymes, antibodies, and nucleic acids to specifically detect the analyte of interest [
23]. Most hydrogels do not demonstrate high electrical conductivity by their inherent nature. However, their conductivity can be improved through certain methods such as hybridization with conductive materials and functionalization with redox and biomolecule species, which are elaborated in sections 2.3.1 and 2.3.2.
HWEBs offer a unique combination of mechanical and chemical stability, biocompatibility, and high swelling capacity, which is essential for detecting biological analytes in complex environments [
22,
24]. The hydrogel surface can also be functionalized by various functional groups to enhance their specificity toward the target analyte [
22]. The immobilized biomolecules in HWEBs can catalyze a corresponding redox reaction, leading to the change in the current, potential, or impedance at the electrode surface [
22,
25]. The softness of HWEBs can release mechanical stress on the biological elements, leading to more stable and reliable biosensors [
26]. However, the development and implementation of these biosensors is limited by the availability of suitable platforms that can provide the necessary functionality and performance.
This review provides a comprehensive overview of the advancements, challenges, and opportunities in the field of hydrogel-based wearable electrochemical biosensors. Our analysis covers various perspectives, including materials, properties, platforms, and applications. Specifically, we highlight the electrochemical and mechanical properties of HWEBs, while also discussing other critical properties briefly. We examine the factors that impact the performance of HWEBs, such as hydrogel materials and incorporated electroactive materials. Furthermore, we showcase the broad range of applications for HWEBs in healthcare management. This review is a valuable resource for researchers, engineers, and clinicians seeking to deepen their understanding of HWEBs and identify areas for future development.
5. Challenges and Prospects
HWEBs hold immense promise for clinical diagnosis, but several scientific and technical challenges need to be addressed for widespread adoption. Technical challenges include the production cost of HWEBs, biocompatibility and robustness of hydrogels, long-term safety, miniaturization, development of sustainable and eco-friendly materials, secure and reliable wireless data transfer modules and protocols, protection against unauthorized access or mis-use, suitable platform for integrating HWEBs into the skin, integration of HWEBs with other healthcare systems, power source, limited shelf-life due to biodegradation of hydrogels, and development of cost-effective and scalable manufacturing processes. Researchers are investigating novel hydrogel nanocomposites, biorecognition elements, and modern synthetic approaches to address these challenges.
The integration of biological components with HWEBs must be performed in a way that ensures seamless performance without compromising functionality. Advanced methods are needed to create complex shapes such as microneedles with hydrogels and to control their size for optimal performance. The combination of hydrogels with microfluidic devices has the potential to revolutionize the field of HWEBs for medical and health monitoring applications. Materials used in the production of HWEBs pose challenges to ensure they are safe and efficient, with a lack of compatibility between hydrogels and electronic components still being challenging. Conductive hydrogels made of PEDOT, PANi, and PPy polymers are being investigated as they have high flexibility, proper conductivity, and stretchability, and can immobilize bioreceptors such as enzymes.
Graphene-based hydrogels and metallic and non-metallic nanomaterials, such as Au NPs and CNTs, can significantly enhance the mechanical and electrochemical performance of HWEBs. Sustainable and eco-friendly materials, such as biodegradable and renewable materials, can reduce the environmental impact of HWEBs. Microfluidic HWEBs are suitable for sweat and tear analysis, but their main challenge is the long-term collection of fluids. Tattoo-based HWEBs are more stylish and easier to use, but wearable patches are better at detecting biomarkers. Microneedles are suitable for blood analysis, but their susceptibility to infections can be addressed by using more biocompatible hydrogels.
Scientific challenges can be divided into two major categories: electrochemical and mechanical challenges. The sensing layer must be biocompatible, able to detect the target analyte, and have a suitable electrical response, while the substrate must be flexible, lightweight, and durable for continuous wear. The materials used in the electrodes of these biosensors must be carefully selected to ensure high electroactivity and low interference from other biological species. For example, materials like gold and platinum are commonly used in the electrodes due to their high conductivity and stability, but their high cost and limited availability limit their widespread implementation.
To address these challenges, researchers are significantly investigating novel hydrogel nanocomposites, biorecognition elements, and modern synthetic approaches. For example, by employing genetic engineering and bioconjugation, the bio-logical component of HWEBs can be modified to improve their specificity toward the analyte of interest. Conjugating a biological component to a nanoparticle is mostly investigated by researchers. Additionally, the manufacturing process must be compatible with large-scale production while maintaining high quality and reproducibility.
From an electrochemical perspective, the development of HWEBs presents several challenges that must be overcome to achieve optimal performance. These challenges encompass sensitivity, specificity, long-term stability, reliability, and accuracy. Additionally, HWEBs face limitations in terms of integration with other devices and systems. Electrochemical biosensors often rely on specialized instruments, like potentiostats, for operation and result analysis, hindering their seamless integration into larger systems such as wearable health monitors or remote monitoring platforms. To tackle this issue, miniaturization of HWEBs through microfabrication techniques and advanced materials holds promise for creating portable devices that can be easily integrated into larger systems. The miniaturization process necessitates the utilization of novel materials and fabrication techniques, including printed electronics, to develop highly sensitive and selective biosensors that can be seamlessly integrated into wearable devices. Moreover, the advent of low-cost and user-friendly instruments has simplified electrochemical analysis, enabling biosensor operation without the need for specialized equipment. Wireless biosensors, which eliminate physical connections between the biosensor and instrument, enhance usability and facilitate remote monitoring. However, transmitting data generated by HWEBs to a central location for analysis and interpretation poses challenges in remote or resource-limited environments. Therefore, integrating HWEBs with smartphones and portable devices can enable convenient data acquisition and analysis, thereby facilitating integration into larger systems like wearable health monitors. Ultimately, fostering collaborative efforts between researchers and industry can bridge the gap between research and commercialization, resulting in the development of practical biosensors that seamlessly integrate into larger systems.
An inherent challenge for HWEBs lies in their susceptibility to interference from skin-related factors such as sweat, oil, and pH changes, as they are often attached to the skin. Researchers are actively exploring new materials and techniques to enhance the performance of HWEBs in addressing these challenges. Sensitivity can be improved by employing advanced electrodes with high surface area, such as CNTs, graphene, MXenes, and MOFs, which facilitate enhanced electron transfer processes. Conversely, sensitivity may be limited by factors including low target molecule concentrations, interference, and the characteristics of the bioreceptor, such as type, size, and orientation.
Specificity can be enhanced by utilizing specific recognition elements, such as enzymes, antibodies, or aptamers, which selectively bind to the target analyte to generate a signal. However, this approach can lead to non-specific interactions with other molecules in the sample, resulting in false positive or negative results and reduced accuracy. Additionally, hydrogels, while versatile, can interact with a wide range of substances, causing interference and cross-reactivity with other components in the sample, such as proteins. This compromises the selectivity of HWEBs and complicates analysis in real biological samples.
Various factors impact the stability of the signal in HWEBs, including the choice of biorecognition elements, electrode design, and operational conditions. Harsh operational conditions, such as exposure to biofouling species, high temperatures, humidity, and mechanical stress, can lead to the degradation of biosensors over time. Moreover, materials employed in HWEBs must withstand the body's harsh environment, maintain their electrical and mechanical properties after multiple uses and washing, and ensure secure attachment to the skin or clothing to prevent damage or loss. Collaborative efforts between researchers and industry can bridge the gap between research and commercialization, leading to the development of more practical biosensors that integrate into larger systems.
The stability of biorecognition elements is a major challenge affecting the sensitivity and specificity of HWEBs. Enzymes and antibodies are particularly unstable, and researchers have explored various strategies to enhance their stability, such as cross-linked enzyme aggregates, encapsulation in protective materials, and microfluidics. However, hydrogels used for stabilization may cause corrosion and misalignment of electrodes, reducing the accuracy and reliability of HWEBs. Hydrogels are also susceptible to physical and chemical degradation, potentially releasing harmful substances.
Response and recovery time are important electrochemical properties to consider for HWEBs and can be optimized through sensor design and operational conditions. Rigorous testing and validation are necessary before widespread use, and the integration of machine learning algorithms is expected to improve accuracy and reliability. The selection of transduction principle is also critical, with amperometry being commonly used. Pulse techniques can enhance sensitivity by eliminating non-faradic current, while EIS has the lowest LOD compared to other techniques.
The mechanical properties of HWEBs are important for both user comfort and device performance. HWEBs need to be flexible to conform to the wearer's skin and to withstand movement for long-term use. However, hydrogels have low mechanical strength, limited flexibility, and tend to induce skin irritation. To solve these issues, several strategies have been explored, such as incorporating a hydrogel made from a mixture of chitosan and gelatin, which has excellent mechanical strength and biocompatibility. Moreover, HWEBs must function for extended periods of time without needing to be recharged or replaced and withstand regular wear and tear.
The environmental factors, such as temperature and humidity, can affect the mechanical behavior of hydrogels and result in unreliable and inaccurate readings. Achieving a balance between mechanical properties, swelling behavior, and ionic conductivity while maintaining biocompatibility and long-term stability is a challenging task. The use of 2D materials, such as MXene and graphene, to fabricate thin hydrogels can improve flexibility. However, controlling their thickness, mechanical performance, and electrochemical properties remains a challenge. Hydrogels are susceptible to cracking, tearing, and stretching, especially under high strains and repeated cycles of deformation, which can affect the overall performance of HWEBs. Achieving consistent mechanical performance from batch to batch is also challenging, as the mechanical behavior of hydrogels can be influenced by various factors during preparation.
To tailor the mechanical properties of hydrogels, several approaches can be employed, such as using crosslinking type and density, nano- or micro-fillers, DN hydrogels, metal ions, slide-ring hydrogel, macromolecular microsphere composite hydrogel, and supramolecular hydrogels. However, some of these methods or materials may affect other features of hydrogels, such as biocompatibility or fatigue behavior. For example, utilizing chemical crosslinkers can influence the biocompatibility of the hydrogel. Therefore, hydrogels with no chemical crosslinker can be useful in designing HWEBs. Moreover, hydrogel nanocomposites that have high strain strength may suffer from viscoelastic behavior and fatigue under working conditions, limiting reliable and accurate detection. To address this, anti-fatigue hydrogels can be useful due to the abundance of reversible and physical bonds in their networks, such as polyampholyte materials that endow hydrogels with recoverability and self-healing ability.