1. Introduction
Building structural design entails determining the best way to transmit loads to the ground. However, utilization of concrete is inevitable for construction due to its moldability, impermeability and favorable compression condition; somehow, the weight of normal concrete is relatively hefty and creates a huge dead load for the upper structure. Regarding sub-structure such as the foundation, a massive load, which is transferred, impacts foundation design more than if the soil bearing capacity is low. This becomes a high cost. Introducing lightweight materials such as foamed concrete is promising as a solution to counter this problem. Nevertheless, incorporating void into concrete limits the strength properties but still, has potential as a structural material. Incorporating pozzolanic material as cement replacement not only reduces the production of CO
2 but also enhances the strength material properties of foamed concrete. Several studies utilized silica fume as pozzolanic materials by: Lee et al. (2018)[
1], Gökçe et al. (2019)[
2], Ahmad et al. (2019)[
3] and Wang et al. (2020)[
4] with density 1700, 1424, 1300 and 1400 kg/m
3 have compression strength with 27.12, 26.8, 24.3 and 20 MPa, respectively.
In conventional theory (stress-strain equilibrium), concrete tensile resistance is negligible, however knowing the fracture behavior of brittle material which can lead to catastrophic failure is essential, especially in critical buildings such as dam, tunnel and nuke power plant. The drawback of conventional theory is not able to predict the fracture behavior of material especially after it reached the material’s resistance. The characteristic of fracture process zone (FPZ) ahead of a crack tip prior to fracture[
5], the shape and dimension within concrete material result in improper methods of predicting failure process using Linear Elastic Fracture Mechanic (LEFM)[
6]. The stress-transfer capability of the material, sometimes referred to as the softening features of concrete, is compromised by the presence of FPZ. Various studies on fundamental models were approached, such as the fictitious crack model (also known as a cohesive crack model)[
5], crack band model[
7], two-parameters fracture model, effective crack band model[
8], size-effect model[
9] and double-K fracture model[
10].
Fracture energy is the amount of energy used to open a unit area of a crack surface, and this is one of the parameters governing the damage and fracture mechanism. A study conducted by Jaini et al. (2015)[
11] investigated fracture energy on foamed concrete with different densities (1400-1600 kg/m
3). A similar investigation by Kozlowski et al. (2015)[
12] with density (488-1024 kg/m
3). Both studies showed that an increased density of foamed concrete density results in increased fracture energy. According to Falliano et al. (2019)[
13], fracture energy in foamed concrete is influenced by curing method selections. While Xu et al. (2018)[
14] investigated fracture energy considering the boundary effect. It was found that the smaller the local fracture energy was, the closer it was to the element boundary. Ding et al. (2020)[
15] observe fracture energy on slag-based geopolymer (SG) and Portland cement (PC) with various compressive strengths. Similar to the compressive strength, SG developed higher fracture energy compared to PC.
Non-contact monitoring methods, including acoustic emission (
AE) and digital image correlation (DIC), have become widely employed to better understand the fracture process occurring before the crack tip [
16], [
17] and [
18]. Ohno et al. (2014)[
19] investigated FPZ in a notched concrete beam under three-point bending (3PBT) with various-size aggregates by applying acoustic emission (
AE). It found that the fracture energy correlates with the width of the
AE cluster, as the energy increase when the width of FPZ expands. Alam et al. (2014) [
20] observed FPZ of the notched beam under 3PBT by using DIC and
AE. It concluded that DIC is better compared to
AE due to DIC is based on crack opening, while
AE may cause a loss of information as it is not possible to know exactly the crack tip. While Wu et al. (2011)[
21] observed FPZ by DIC and stated the length of FPZ increased during crack propagation and decreased after FPZ is fully developed.
Finite element (FE) has been extensively utilized in previous studies to investigate the damage and fracture mechanisms in structural engineering [
22], [
23], [
24], [
25] and [
26]. There are three well-known methods within Traction Separation Law (TSL): Extended Finite Element Method (XFEM), Cohesive Zone Model (CZM) and Virtual Crack Closure Technique (VCCT). However, the selection method within TSL will determine the behavior and structural response [
27]. An investigation by Yu et al. (2021) [
28] observed a notched graphite nuclear beam using XFEM, CZM and VCCT. The result showed VCCT is more sensitive compared to XFEM and CZM. While Omar et al. (2021) [
29] worked on foam concrete beams using XFEM and CZM and found that there was less agreement within CZM due to the simplification of adopting a failure path. However, the LEFM theory adopted within ABAQUS software is only well applicable for materials that have a relatively small plastic process zone [
30].
The novelty within this study is that the material constituent of foamed concrete is different compared to normal concrete, such as no coarse aggregate, and a more void presence, which affects in fracture process zone length (or critical crack). As far as our best knowledge, there has been no previous study done before. The inverse analysis is adopted to estimate critical crack length, which will describe in the following section. DIC was also carried out to observe critical crack length at the ultimate load. In addition, TSL incorporated with XFEM and CZM within two-dimensional (2D) FEA Modelling is adopted. Later crack propagation at ultimate load and predicted results were also observed.
1.1. Bilinear Softening Law
The classical bilinear softening law is extensively used in fracture mechanics and used as a cohesive zone model [
5], [
31] and [
32]. The model is based on the idea that concrete softens gradually owing to microcracking and other energy dissipation processes in an extended fracture process zone (FPZ) prior to a real traction-free crack. As with a real traction-free crack, this portion of the crack cannot be continuous with complete separation of its faces. The fictitious crack faces have certain residual stress that can be transferred across them that are not consistent along their length. An investigation by S. Hu & Fan (2019) [
33], as depicted in
Figure 1 a) stated that when critical tip opening displacement reaches its value
,
, which is the cohesive stress at the fracture tip is reached.
Figure 1 b) is a condition where crack is already formed. This condition is described in
Figure 1 c). Meanwhile, according to Roelfstra & Wittmann (1986)[
34] emphasized that the determined kink point (
σ1, w1) of bilinear softening law is the most essential.
1.2. Fracture Toughness
Prior to reaching the ultimate load, crack initiation is already formed within the concrete material[
33]. However, this condition of crack propagation under applied load can be explained by utilized fracture toughness (
K). Since using LEFM theory is not relevant due to FPZ presence, the double-
K method was adopted by several researchers [
35], [
36], [
37], [
38] and [
17]. The important parameters of fracture toughness are
Kini and
Kun, which are the initial cracking and unstable cracking toughness, respectively. From this case, it is clear that in quasi-brittle, the fracture crack developed in three stages: initial cracking, stable development and failure development. The corresponding fracture criteria are that when
no crack appears. When
the crack developed stably and when
the crack develops unstably, the specimen is in the failure stage. These parameters have the following relationship:
,
.
and
can be calculated using Eqs. 1 and 3, respectively.
Where
Pult is the ultimate load, and
Pini was obtained through the initial point of non-linearity in the P-CMOD curve.
B, H and
S are the width, height and span of the beam, respectively;
H0 is clip gauge holder thickness (this study is 2 mm). In addition, elastic modulus can be predicted using inverse analysis from the P-CMOD curve. Where
and
Ci is the initial compliance of the P-CMOD. The sum of the initial pre-cut crack length (
) and fictitious crack extension length (
) equals the critical crack length (
).
4. Conclusions
In this study, three specimens each of un-notched beams, normalized notched beams and cylinders of foamed concrete material, were experimentally and numerically investigated. According to investigations, there are several conclusions. The inverse analysis is only well applicable for notched height of 30 mm. However, All of the methods (DIC, XFEM and CZM) have a good agreement in terms of predicting critical crack length (ac) and P-CMOD at ultimate load (Series GF-30 with value Inverse analysis = 54.45 mm, DIC = 55 mm, FEM XFEM = 54 mm, and FEM CZM = 56 mm). Elastic modulus obtained from both the P-CMOD and Conventional method showed good agreement with a value of 13 GPa. In terms of softening, by comparing previous studies on normal concrete, foam concrete exhibited longer openings in zero stress points (w2) up to 2 mm. The model showed independence from sensitivity with global mesh size 2 and damage stabilization cohesive with 1 × 10-5. Fracture toughness for initiation, unstable and cohesive are 6.907, 23.186 and 16.278 MPa.mm0.5, respectively. Prior to the ultimate load, the traction length (known as FPZ) increases but decreases after the ultimate load. Fracture energy (GF) from the Hillerborg model (with a value of 0.015 N/mm) can be adopted within FEM for foamed concrete materials. Whether fracture energy of foamed concrete is relatively lower compare to normal concrete, however this material has better resistance during fracture (in terms of flexibility and zero stress point (w2)) .