1. Introduction
Multifilamentary superconducting Nb
3Sn-based wires are used in many high-energy physics and fusion energy projects, including international mega-science projects such as the Large Hadron Collider (LHC) [
1] and International Thermonuclear Experimental Reactor (ITER) [
2]. The Nb
3Sn-based superconductors should, first of all, have high current-carrying capacity in high magnetic fields. In particular, the modernization of LHC [
3] involves the replacement of a part of NbTi conductors with Nb
3Sn-based conductors. Particularly, to create high-field large-aperture quadrupole MQXF [
4] and high-field 11-T dipoles [
5] for the high-luminosity LHC Upgrade Project, the development of a new generation of high-field Nb
3Sn-based superconductors is required for the effective use of the advantages of Nb
3Sn wires over previously used NbTi, to provide a minimum critical current of approximately 360 A and higher in a field of 15 T at 4.2 K [
3]. The critical current density
of the modern designed Nb
3Sn strand has achieved record values of non-Cu
and
[
6]. However, to create a Future Circular Collider (FCC) at CERN, Nb
3Sn-based wires with
or
are required [
7].
For thermonuclear power engineering, bronze-processed Nb
3Sn-based wires were developed for superconducting magnets of the ITER project, providing a J
c of approximately 750 A/mm
2 and higher in a field of 12 T [
2]. The next mega-science project after the ITER should be the DEMO experimental facility, the primary goal of which is to demonstrate the possibility of obtaining a positive power balance from a thermonuclear reactor as the whole system. This goal requires the development of superconducting Nb
3Sn-based conductors with even better characteristics [
8].
Extensive (nearly five decades) R&D studies of Nb
3Sn-based conductors have shown that the key factors affecting the in-field critical current in these wires are the local composition, structure, and morphology of the superconducting A-15 phase [
9,
10,
11,
12,
13,
14,
15,
16,
17].
These studies also showed that at high magnetic fields, the main pinning centers in Nb
3Sn-based composites are grain boundaries, and the conventional approach to increasing
, in Nb
3Sn is to increase the density of grain boundaries, that is, to ensure grain refinement. To achieve this, various manufacturing methods and designs of multifilamentary wires have been proposed [
7], targeting the creation of small average grain sizes in the superconducting phase [
18,
19,
20,
21].
Superconducting wires based on Nb
3Sn are produced by one of the following methods: bronze route, internal tin (IT), and power in tube (PIT) [
22,
23,
24]. In the bronze route, an initial billet formed of Nb, Nb-Ti or Nb-Ta rods assembled in a bronze Cu-Sn matrix and external copper tube is extruded and drawn to a small diameter. The Nb
3Sn phase is formed by Sn diffusion from the matrix to Nb filaments under heat treatment (HT), which is usually referred to as diffusion annealing. The solid-state diffusion of Sn at relatively low temperatures of HT prevents excessive grain growth and increases the pinning efficiency. The main disadvantage of the bronze method is the limited solubility of Sn in the bronze matrix when the Sn concentration increases to more than 8 mass. %, brittle phases are precipitated, which impedes plastic deformation and leads to cracking of the composite wire at the manufacturing stage. Therefore, to ensure a sufficient amount of Sn for the formation of the Nb
3Sn phase, the ratio of the volume fractions of bronze and niobium should not be less than 3:1. Owing to these restrictions, bronze-processed wires have lower
Jc-values than those potentially possible for the Nb
3Sn phase. An important step in the development of bronze technology was the development of the Osprey method for producing high-tin bronze, which retains its plasticity up to 15–17 mas. % Sn. Using such bronze makes it possible to increase the number of Nb filaments in the strand, provide a complete transformation of Nb filaments into the superconducting phase, and increase the Sn concentration in the Nb
3Sn layers, which results in an increase of
Jc [
25]. However, even in the Nb
3Sn strands fabricated using a high-Sn bronze matrix, it is not possible to avoid large Nb
3Sn composition gradients across the superconducting layer. These gradients, in turn, produce large gradients in the superconducting properties that limit the overall current density, particularly in high fields [
9]. The deficiency of tin leads to the formation of a relatively large fraction of non-stoichiometric Nb
3Sn compounds [
26], which are stable from 18 to 25 at. % Sn, and the low-tin part of superconducting layers loses its superconductivity in high fields [
27].
The IT process was developed to avoid frequent in-process annealing during wire drawing and to enhance the available Sn concentration with respect to the bronze process using separate Sn, Cu, and Nb billet stacking elements rather than specially melted high-Sn bronze matrix alloys [
28]. The modified design of modern IT strands (e.g. strands with distributed diffusion barriers) makes it possible to obtain
Jc beyond 2200 A/mm
2 and achieve a record-braking value of 3000 A/mm
2 (non-copper, l2 T, 4.2 K) [
12,
29]. The highest critical current density strands have Nb
3Sn layers with minimal chemical and microstructural inhomogeneity and a high fraction of the close to stoichiometric phase.
To increase the
Jc of superconductors designed to operate in high magnetic fields (15-16 T and higher), new designs of superconducting strands are created based on the IT technology, which are referred to as high-
Jc strands. According to Ref. [
30], the OST company produces high-
Jc strands using the so called Restacked Rod Process (RRP) design of the wires. In the RRP strands, the many Cu-clad niobium filaments surrounding the tin source inside the subelement grow through the inter-filamentary Cu and formed a single Nb
3Sn tube in the volume of the strand. Each subelement was surrounded by a Nb-Ta diffusion barrier, which was designed to partially react, and
Jc values of these strands were approximately 3000 A/mm
2. The compositional analysis of the high-current wires indicated that the Sn content was relatively uniform at approximately 24 ± 1 at. % Sn in the A15 volume [
31].
The PIT process [
32] combines an abundant Sn source with a relatively high current density (over 2500 A/mm
2) and fine filaments (approximately 35 μm). The abundant Sn source results in a relatively high Sn content in the A15 phase. This indicates that the PIT wires contained a relatively large A15 fraction rich in Sn. The maximum non-Cu
Jc is from 2600 A/mm
2 (at 12 T, 4.2 K) in 1.25 mm wires, for superconducting wires, which were developed for the Next European Dipole (NED) program. The main advantages of the PIT process are shorter heat treatments because of the close location of the Sn source to the niobium, no pre-heating treatment is required compared to other methods, and relatively small filaments (30–50 µm) can be obtained, which leads to low hysteresis losses. The main disadvantage of the PIT manufacturing routine is its higher cost compared with other fabrication technologies [
33,
34].
The resilience of any superconducting wire to carry a dissipative-free transport current at an applied magnetic field can be quantified by the pinning force density,
, (defined as a vector product of the transport critical current density,
, and the applied magnetic field,
):
For an isotropic superconductor and maximal Lorentz force geometry, i.e. when
, Kramer [
35] and Dew-Hughes [
36] proposed a widely used scaling expression for the amplitude of the pining force density [
37]:
where
,
,
p, and
q are free-fitting parameters, and
is the upper critical field, and
is pinning force density amplitude.
Figure 1 shows a typical
for Nb
3Sn superconductors reported by Flükiger
et al [
38], where the data fit to Equation (2) and deduced free-fitting parameters,
,
,
p, and
q are shown.
While the upper critical field,
, is one of the fundamental parameters for a given superconducting phase, three other parameters in Equation (2), that is,
,
p, and
q, depend on the superconductor microstructure, presence of secondary phases, and so on. In accordance with the approach proposed by Dew-Hughes [
36], the shape of the
(defined by
p and
q) reflects the primary pinning mechanism in a sample. Dew-Hughes [
36] calculated theoretical characteristic values for
p and
q for different pinning mechanisms, in particularly for point defect (PD) and grain boundary (GB) pinning.
The evolution of the dominant pinning mechanism from GB- to PD-pinning in Nb
3Sn under neutron irradiation was recently reported by Wheatley
et al [
39], who showed that the unirradiated Nb
3Sn alloy exhibits
form indicating the dominance of the GB-pinning, and after the neutron irradiation the
form transforms towards the PD-pinning mode.
The fourth parameter in Equation (2), which is the
, represents the maximal performance of a given superconductor in an applied magnetic field. It is well-established experimental fact [
38,
40,
41,
42,
43,
44,
45,
46] that the
in Nb
3Sn depends on the average grain size,
, of the material. The traditional approach to representing the
vs.
dependence is to use a reciprocal semi-logarithmic plot (
Figure 2). Godeke [
41] proposed the following form for the
vs.
dependence:
where free-fitting parameter
and
.
Following traditional methodology [
37], Godeke [
41] proposed that because grain boundaries are primary pinning centers in Nb
3Sn, there is an optimum grain size,
, at which the maximum performance for a given wire can be achieved for a given applied magnetic field,
B. This field [
41] is equal to the flux line spacing in the hexagonal vortex lattice,
[
47], at the applied field
, which can be designated as the matching field,
, at the maximum pinning force density:
where
is superconducting flux quantum.
Here, we show that neither Equation (3) nor Equation (4) provides a valuable description of the available experimental data measured over several decades in Nb3Sn conductors. We also propose a new model to describe a full set of publicly available experimental datasets on the maximum pinning force density vs. grain size, .
2. Problems associated with current models
Equation (4) implies that if the grain size,
, in some Nb
3Sn conductors has been determined, then the matching applied magnetic field,
, can be calculated as:
Following this logic [
41], one can expect that the maximal performance in magnetic flux pinning, that is,
, should be observed at
:
In
Figure 1, we fitted
data [
38] to Equation (1) for Nb
3Sn conductors with different grain sizes,
, from which the
were extracted. In
Figure 3, we show
and calculated
(Equation (6)), from which it can be concluded that the traditional understanding of the primary mechanism governing dissipative-free high-field current capacity in Nb
3Sn conductors [
41] is incorrect.
The validity of the
scaling law proposed by Godeke (Equation (3) [
41]) was analyzed and it was concluded that there are at least three fundamental problems with the law:
1. The logarithmic function used in Equation (3), as well as all other mathematical functions, can operate only with the dimensionless variable, whereas the variable in Equation (3) has the dimension of inverse length. For instance, the variable
in the Kramer-Dew-Hughes scaling law (Equation (2)) has the dimension cancelation term
. The same general approach can be found for all equations in Ginzburg-Landau [
47], Bardeen-Cooper-Schrieffer [
48], and other physical theories [
49], all of which implement this general rule.
For instance, the lower critical field,
, in superconductors has traditional form [
50]:
where
where
is the London penetration depth,
is the superconducting coherence length,
,
,
,
, and
. Equations (7), (8) were recently simplified to the following form [
51]:
In Equations (7) and (9) the variable under the logarithm is dimensionless. The same can be found in the equation for the universal self-field critical current density,
, in thin film superconductors [
52]:
where
is the permeability of the free space. It should be noted that Equation (10) was recently confirmed by Paturi and Huhtinen [
53] for YBa
2Cu
3O
7-d thin films that exhibit different mean-free paths for charge carriers.
The same principle is implemented in all general physics laws, for instance, in Planck’s law [
49]:
where
is the spectral radiance of a body,
is the Planck constant,
is the frequency,
is the speed of light in the medium,
is the Boltzmann constant, and where the variable under the exponential function,
, is dimensionless.
Based on all above, Equation (3) has a fundamental mistake based on a simple fact that is an absurdum expression.
2. Even if the problem mentioned above (i.e. in #1) is omitted, there are two other problems associated with Equation (3). One problem is the limit of Equation (3) for a large grain size. In Figure 4, we replotted
data from
Figure 2 in a linear-linear plot and showed both side extrapolations of Equation (3) within the range of
, which is the usual range of grain sizes in Nb
3Sn conductors. In
Figure 2 and
Figure 4 one can see that:
which is the absurdum. We also noted that the free-fitting parameters deduced by us (
,
) from the fit of the
dataset to Equation (3), are different from the values reported by Godeke [
41],
,
, who analysed the same
dataset.
3. A similar validity problem of Equation (3) is for small grain sizes:
which is unphysical because when
becomes comparable to the double coherence length (which is the size of a normal vortex core):
where
[
54] and
[
54] were used, a further decrease in the grain size
should not cause any changes in the magnetic flux pinning, and thus in
amplitude.