1. Introduction
Marine seaweeds as third-generation feedstock have gained a lot of attention in recent years. Brown seaweed, in particular, has garnered attention due to its high growth rate and biomass output, as well as its ability to be cultivated on a wide scale without the need for arable land [
1]. Brown seaweed is currently the main source of alginate, a linear acidic polysaccharide carbohydrate composed of β-D-mannuronic acid (M) and its C5 epimer α-L-guluronic acid (G) [
2]. The performance of alginate is revealed to be strongly correlated with M/G ratio [
3,
4]. Alginic acid and alginate are mainly existed in various types of brown seeweads, with the molecular weight sequence being
Fucus vesiculosus <
Ascophyllum nodosum <
Sargassum fluitans <
Laminaria japonica. The viscosity of alginate increases gradually with higher of molecular weight. Among these seaweed species,
L. japonica is currently the main source for alginate extraction due to its high content, large molecular weight, and ease of extraction [
5].
Commercial production of alginate began in the late 1920s and eventually dominated the food ingredient market in the mid-20th century [
6]. Large-scale industrial production commenced in the United States in 1929. In 1938, it gained approval from Food and Drug Administration (FDA) for use in the food and pharmaceutical industries. Today, the market size of alginate is expected to reach USD 923.8 million by 2025 due to its increasing use in food and biomedical industries [
7]. Alginate has numerous proven properties, such as being non-toxic, water-soluble, biodegradable, film-forming, gelling, thickening, anti-allergic, flocculating, chelating, and promoting plant growth [
8,
9,
10,
11,
12,
13,
14]. At present, alginate finds widespread application in various industries around the world. Apart from the previously mentioned food, medicine, printing, and dyeing industries, sodium alginate is also extensively used in water treatment and bioethanol production [
15,
16,
17].
The extraction of alginate from seaweed is based on converting all the alginate to sodium salt and dissolving it in water, then removing impurities and recovering the alginate from the aqueous solution. There are two different methods for recovery. The first method involves adding acid to form insoluble alginate acid, which can be separated from the water. The second method involves adding calcium salt to form insoluble calcium alginate, which can also be separated [
18]. The extraction of alginates from brown seaweed has been the subject of study for several decades in order to develop economic systems that can achieve high yields and control the molecular weight for various applications [
19,
20,
21,
22]. However, the extraction methods using acid and alkaline can make the intermediate product alginate unstable and prone to degradation, and they also require multiple steps and are expensive [
23]. Enzymatic hydrolysis, although a potential alternative, is currently hindered by high cost, high energy consumption, long extraction period and harsh conditions, and has not yet been successfully implemented on a large scale industrial production [
24,
25].
Currently, the calcium coagulation-ion exchange method is widely used in the extraction sodium alginate. Traditional acid and aldehyde extraction methods are gradually being phased out due to environmental pressure. However, the extraction yield of sodium alginate is affected by the compact structure of seaweed cell walls, which makes them difficult to degrade. In order to improve the extraction yield, various pretreatment methods such as microwave-assisted extraction (MAE) [
26], ultrasonic-assisted extraction (UAE) [
27], complex enzyme hydrolysis (CE) [
28], and complex enzyme-ultrasonic combined method (CE-UC) [
29,
30] have been introduced. These pretreatment methods are considered necessary and helpful in the extraction process. Therefore, selecting a suitable pretreatment method is a crucial step in the extraction process.
Alginate oligosaccharides (AOS) obtained from the degradation of alginate have attracted significant attention due to their physiological characteristics, which include antioxidant, antimicrobial, anticancer, anti-inflammatory, immune regulation, and promotion of plant growth [
31,
32,
33,
34]. Among the various methods used to produce AOS, the enzymatic method is considered the most promising due to its several advantages, such as higher specificity and efficiency, mild reaction conditions, and high reaction yields [
35]. Alginate lyases (Alys) are enzymes that can cleave glycosidic bonds through β-elimination reaction to depolymerize alginate into AOS. Sodium alginate, which has low crystallinity and large porosity, is more suitable as a substrate for the production of AOS.
HPH is a highly practical technology that is widely used in the pretreatment of various material, including milk emulsion, lignocellulose pretreatment and cell disruption [
36,
37,
38,
39]. However, to date, this technique has not been applied to extract of SA from
L. japonica cells. Annually, approximately 23 kt of alginate, 7.5 kt of agar, and 28 kt of carrageenan are extracted from 1000 kt wet seaweed [
40]. Considering the growing demand for seaweed and seaweed-derived products, the objective of this study is to develop a green extraction method for obtaining sodium alginate from
L. japonica. HPH is an efficient technology and widely-used technology. Therefore, we have replaced the traditional method with a novel HPH pretreated method, resulting in the development of a green extraction method with exhibiting excellent industrial potential for producing SA that is suitable as substrate for enzyme degradation.
2. Materials and Methods
2.1. Materials and reagents
L. japonica was obtained from Yantai, Shandong province, China. Cellulase (3.5 × 104 U/g) and pectinase (1.0 × 105 U/g) were purchased from Guangxi Pangbo Biological Engineering Co., Ltd. (Guangxi, China). Papain (6.0 × 105 U/g) was provided by the Institute of Biology, Guangxi Academy of Sciences (Guangxi, China).
2.1. Characterization of sodium alginate
For the SEM analysis, the untreated and the pretreated L. japonica power samples were examined to analyze the effect of pretreatment on their structure and morphological properties. To do this, small amounts of the dried L. japonica samples were placed on double-sided carbon tape adhered to aluminum stubs. These stubs were then coated with a layer of gold using sputter-plating. Finally, the samples were observed using an S-3400N electron microscope from Hitachi, Japan.
For the FTIR analysis, sodium alginate samples were analyzed using the Nicolet IS 10 Fourier Transform Infrared spectrometer (Thermo Fisher Scientific). The samples were scanned from 4000 to 600 cm−1 for 32 times at a resolution of 4 cm−1. This was done to investigate any changes in the functional groups.
For the MRS analysis, the sodium alginate powder was initially spread evenly on the groove of a glass slide. The Raman spectrum was measured in the range of 3378 cm-1 to 50 cm-1, with an exposure time of 10 s for 30 repetitions.
For the NMR analysis, the procedure was performed following the guidelines of ASTM-F2259-10 (2012) using an Agilent NMR Systems 800MHz NMR Spectrometer. Initially, the sodium alginate underwent depolymerization through acid hydrolysis. A 100 mL solution of sodium alginate with a concentration of 1 mg/mL was prepared, and the pH was adjusted to 5.6 using 1 M hydrochloric acid. The solution was then heated in a water bath at 100 ℃ for 1 hour. Subsequently, the pH was readjusted to 3.8 using 1 M hydrochloric acid, and again, heated in the water bath at 100℃ for 30 minutes. The pH was then neutralized to 7.2 with 1 M sodium hydroxide, and the sample was freeze-dried overnight. The resulting freeze-dried sample was dissolved in 5 mL of 99.9% D2O and then freeze-dried once more. Next, 10-12 mg of the sample was dissolved in 1 mL of 99.9% D2O. Subsequently, 0.7 mL of the alginate solution was added to an NMR tube, along with 20 μL of 0.3 M TTHA (triethylenetetraminehexaacetic acid). The pH of the TTHA was adjusted to 5.2 using sodium deuterium chloride (DCl) and deuteroxide (NaOD), as the TTHA served as a chelator to hinder the reaction of divalent cations with sodium alginate.
For the XRD analysis, the sodium alginate samples underwent various pretreatment and were commercial recorded using an X-ray diffractometer (Ultima IV, Japan). The diffraction pattern was obtained by scanning the samples at a rate of 5°/s within a range of 2θ angles of 5° to 80°. Cu radiation (40 mA, 40 kV) was used during the analysis.
TGA analysis was performed on various sodium alginate samples using a TGA Q50 Thermogravimetric Analyzer instrument. To obtain thermograms, 10 mg of sodium alginate samples were placed in an alumina pan and nitrogen was purged at a rate of 30 mL/min. The temperature was then increased from 20℃ to 600℃ at a heating rate of 20℃/min.
For T-AOC analysis, the assay is based on the reduction of molybdate-IV (Mo IV) to molybdate-V (Mo V) by the extracts, and the subsequent formation of a green phosphate/Mo V complex in an acidic pH. In this study, the total antioxidant capacities (T-AOC) of different sodium alginate samples were evaluated using the ammonium molybdate method, as previously described [
41]. Specifically, 0.5 mL of the sample (10 mg/mL) was dissolved in 10% double distilled water and mixed with 5 mL of the reagent, which consisted of 28 mM sodium phosphate, 0.6 M sulfuric acid, and 4 mM ammonium molybdate. The mixture was then incubated at 95℃ for 90 min and subsequently cooled. The absorbance was measured at 695 nm against the blank. The antioxidant activity was expressed as the vitamin C equivalent antioxidant capacity (VCEAC) using a standard plot.
Statistical analysis and graphing were performed using the GraphPad software program.
3. Results and Discussion
3.1. Optimization for the single factor extraction condition for the HPH extraction
Effect of HPH pressure on yield: The effect of HPH pressure (40-140 MPa) on the yield of sodium alginate was investigate while keeping other parameters constant, including 3 cycles, pH 6.0, 0.25% EDTA concentration, and 4.0 h digestion time. The results showed that the yield of sodium alginate increased significantly with increasing pressure from 40 to 100 MPa, but decreased after reaching 100 MPa (
Figure 2A). This observed trend is likely due to the cavitation, turbulence, and collision phenomena induced by HPH. These mechanical forces cause the material to break down and achieve super refinement, facilitating the dissolution of sodium alginate. However, at higher pressure (>100 MPa), the yield decreased as cells were severely damaged. This may result in sodium alginate molecules being damaged into smaller sizes, which hinders the extraction process.
Effect of HPH cycle times on the yield: As depicted in
Figure 2B, the yield of sodium alginate demonstrated a gradual increase with increasing cycle times. The maximum yield was achieved after 4 cycles. It should be noted that exceeding 4 cycle times would lead to the conversion of mechanical energy into thermal energy, resulting in the degradation of sodium alginate molecules. As a result, the extraction of sodium alginate would be impeded. Hence, 4 cycle times were identified as the optimal homogenization number.
Effect of pH on yield: The influence of pH values ranging from 5 to 7 on the yield of sodium alginate was investigated under fixed conditions of HPH pressure at 100 MPa, 4 cycles, EDTA concentration at 0.25%, and digestion time of 4.0 hours. The results showed that the yield of sodium alginate initially increased and then then decreased as the pH increased (
Figure 2C). Sodium alginate demonstrated excellent stability within the pH range of 6-11. When the pH was lower than 6, alginate precipitated and the yield decreased. On the other hand, when the pH exceeded 11, the alginate coagulated again.
Effect of EDTA concentration on the yield: The influence of EDTA concentration on the yield of sodium alginate was evaluated under the following conditions: 100 MPa HPH pressure, 4 cycle times, pH 6.0, and 4.0 hours of digestion time. The data shown in
Figure 2D clearly revealed that increasing concentration of EDTA resulted in an increase in the yield of sodium alginate, reaching a maximum of 33.5% when using a concentration of 0.5% (w/v) of EDTA. This finding was significantly higher than previous reports on the extraction of sodium alginate from brown algae. The extraction process heavily relied on the complexation of calcium in the cell wall by EDTA. The optimal concentration of 0.5% (w/v) EDTA for maximizing sodium alginate yield was consistent with previous studies [
42]. Additionally, including 0.5% EDTA at the digestion stage facilitated pH adjustment to 6, reducing the amount of acid and base required for pH adjustment. However, higher concentrations of EDTA led to higher pH value, which was detrimental to the extraction process of sodium alginate. Therefore, a concentration of 0.5% (w/v) was determined to be the most effective.
Effect of digestion time on the yield: In order to investigate how digestion time affects the yield of sodium alginate, the extraction process was carried out under the aforementioned optimal conditions (
Figure 2E). It was observed that the yield increased as digestion time was extended, reaching its highest value (33.5%) at 3.0 hours. This remarkably reduced the production cycle. However, excessively short digestion times might result in incomplete destruction of
L. japonica. On the other hand, if digestion time was too long, the alginate might degrade, leading to a reduction in yield and making subsequent separation process more challenging. Therefore, a digestion time of 3.0 hours was taken as the optimal condition.
Subsequently, the optimal conditions for sodium alginate extraction were determined to be 100 MPa HPH pressure, 4 cycle times, a pH of 6.0, a 0.5% concentration (w/v) of EDTA, and a digestion time of 3.0 hours.
3.2. Compared with yield with other extraction methods
At present, numerous pretreatment methods had been reported for the extraction of SA. However, most of them had certain deficiencies, such as harsh reaction condition and high costs. In this study, we applied the HPH method to extract SA from L. japonica and compared it with four other methods, namely, UAE, CE, and CE-UC. The results showed that the UAE method obtained the lowest yield at 30.2%, while the HPH method acquired the highest yield at 33.5%. These findings demonstrated that the HPH method significantly improved the extraction yield.
3.3. Scanning electron microscopy (SEM) analysis
The scanning electron micrographs of untreated and pretreated L. japonica power samples were taken at a magnification of 500x and a resolution of 100 µm. By comparing these images, significant differences in surface morphology could be observed.
The pretreated samples appeared a noticeable change in the surface condition compared to the original sample (
Figure 4). The untreated sample exhibited a tightly packed structure with intact cell walls, possibly due to the presence of strong inter- and intra-molecular hydrogen bonds in the cell wall. In contrast, the pretreated samples, including those treated with UAE, CE, CE-U, and HPH, exhibited a greater degree of surface decomposition compared to the untreated
L. japonica powder. This observation indicated that the cell wall was significantly damaged by these pretreatment methods. Among these four methods, the sample pretreated with HPH exhibited a highly porous structure, which is likely to result in a higher extraction yield.
3.4. Fourier transform infrared (FTIR) spectrum analysis
The FTIR spectroscopy results of various sodium alginate samples were shown in
Figure 5, with characteristic peaks consistent with those previously reported [
23,
43,
44]. These peaks confirmed the presence of the main functional groups in all samples, confirming the identity of the extracted sample as sodium alginate.
The broad band that shifted from 3400.0 to 3200.0 cm-1 was assigned to the O-H stretching vibration, while the peak at around 2921.80 cm-1 was attributed to C-H stretching vibrations, including the CH, CH2, and CH3 groups. The peak that shifted from 1620 to 1590 cm-1, as well as the peak that shifted from 1420 to 1400 cm-1, were derived from the symmetrical stretching of the carbonyl (C=O) vibration. The peak that shifted from 1200 to 1000 cm-1 was attributed to C-O-C and C-O-H vibrations. Additionally, the characteristic ring stretching band of a β 1, 4-glycosidic bond was observed at around 886 cm-1. It could be observed that the intensity of the peaks was reduced in the HPH method, indicating that the HPH method effectively destroyed β 1, 4-glycosidic bonds and improved the yield of sodium alginate.
3.5. Microscope raman spectrometer (MRS) analysis
The characteristic peaks of SA (
Figure 6) exhibited asymmetric and symmetrical stretching vibration absorption peaks corresponding to COO- bond at approximately 1612 cm
-1 and 1415 cm
-1. The stretching vibration absorption peaks assigned to the deformed C-O-H bond, C-O bond, and C-C bond could be observed within the range of 1200-900 cm
-1. Furthermore, the deformation vibration absorption peak of the pyranose ring and the C-O-C glycosidic bond was observed below 700 cm
-1 [
45].
3.6. Nuclear magnetic resonance (NMR) analysis
Figure 7 presented the NMR spectra of the sodium alginate sample that was extracted using HPH. The peaks observed in the spectra were indicative of the presence of anomeric and other protons located at different carbon positions within the uronic acid sequence. The chemical shifts were observed at approximately 5.02, 4.62, 4.40, 4.17, 4.01, 3.96, 3.82, and 3.58 ppm, which could be attributed to A (anomeric proton of guluronic acid), B1 (H-5 proton of the central guluronic acid residue in a GGM traid), B2 (H-5 proton of the central guluronic acid residue in a MGM traid), B3 (anomeric proton of the mannuronic acid residue neighboring a mannuronic acid), B4 (anomeric proton of the mannuronic acid residue neighboring a guluronic acid), and C (proton 5 of guluronic acid), respectively. It was important to note that these chemical shifts differed slightly from those observed in the alginate extracted using the ASTM standard. This variation could be attributed to the presence of trace amounts of metal ions in the extracted alginate and differences in its chemical composition, properties, and molecular weight. The presence of the metal ions, such as calcium, could lead to broadening of the signal lines and selective loss of signal intensity.
The block structure and M/G ratio were calculated following the calculation method outlined in the ASTM standard F2259-10 (2012).
Table 1 displayed the calculated values for F
G, F
M, F
GG, F
MM, F
MG, F
GM, F
GGG, F
MGM, F
GGM, F
MGG, N
G, N
M, DP
n, and M/G ratio. The M/G ratio of alginate extracted from HPH was found to be 2.03, which fell within the range of M/G ratios observed in commercially available alginate extracted from
Laminaria (1.2-2.2) [
46].
The physicochemical properties of alginate were greatly influenced by its structure, including factors such as the M/G ratio and the arrangement of M and G residues [
47]. The uronic acid sequence played a crucial role in determining the gel-forming ability of alginate. Alginates with a high M/G ratio tended to form gels that were soft and elastic [
48]. Therefore, as the extracted alginate in this study had a high mannuronic acid content of 67%, it was likely to form soft and elastic gels.
3.7. X-ray diffraction (XRD) analysis
XRD analysis was conducted on various sodium alginate samples to investigate their crystallinity and recalcitrance properties. The crystallinity of sodium alginate was a key attribute in determining its efficiency for enzymatic hydrolysis. A comparative X-ray diffractogram of the different sodium alginate samples was shown in
Figure 8. The HPH method resulted in a crystallinity of 76.26%, which was the lowest among all the samples, excluding commercial sodium alginate. The diffraction pattern of commercial sodium alginate only showed a peak at around 13.3° and a very weak diffraction peak at 22.5° [
49]. The other samples exhibited characteristic strong peaks at 2θ values of 31.8°, 45.4°, 56.6°, and 66.2°[
50]. Notably, the sodium alginate extracted through the HPH method displayed decreased intensities of the characteristic peaks, suggesting that the HPH method induced amorphousness in sodium alginate, enhancing the accessibility of alginate lyase, and promoting the production of alginate oligosaccharides.
3.8. Thermal gravimetric analysis (TGA) analysis
Thermal gravimetric analysis (TGA) was performed to investigate the thermal stability of various sodium alginate samples. The TGA curve for sodium alginate displayed three distinct weight loss steps during thermal decomposition (
Figure 9). In contrast to the commercial sodium alginate, the TGA curves of extracted samples exhibited a tendency towards higher temperature, indicating an enhanced thermal stability. The removal of water molecules from sodium alginate occurred within the temperature range of room temperature to 120°C. During this interval, the sodium alginate extracted using the HPH method exhibited the highest weight loss (17%), while the sodium alginate extracted using the ultrasonic method experienced the lowest weight loss (8%).
After the loss of water, sodium alginate decomposed at temperature ranging from 210°C to 300°C. For commercial samples, decomposition occurred at 220°C, with completion at 260°C. Sodium alginate extracted by HPH degraded within a temperature range of 240°C to 280°C. The result of TGA displayed a strong correlation with the result of XRD, indicating that the reduction in crystallinity facilitated the degradation of the HPH-extracted sample. These finding were consistent with previous studies [
51].
3.8. Total antioxidant capacity assay (T-AOC)
The results of antioxidant capacity of various extracted sodium alginate samples were presented in
Figure 10, and their antioxidant activities were evaluated as vitamin C equivalent antioxidant capacity (VCEAC). Among these samples, sodium alginate extracted using UAE showed the lowest antioxidant capacity (0.01264 mgVceq∙mg
-1), whereas the sodium alginate extracted using HPH displayed the strongest antioxidant capacity (0.02942 mgVceq∙mg
-1), second only to commercially available sodium alginate. These findings could be partially explained by the different molecular weights of sodium alginate extracted using different methods. It was well-known that polysaccharides with lower molecular weight exhibited better antioxidant activity.
4. Conclusions
In this paper, we investigated the successful application of calcium coagulation-ion exchange combined with high-pressure homogenization for extracting sodium alginate from brown seaweed. We found that HPH effectively broke the cell wall of the L. japonica, resulting in improved yield, faster production, and reduced costs. Moreover, the sodium alginate extracted using this method exhibited stronger antioxidant activity. These finding presented a promising new strategy for the industrial extraction of sodium alginate.
Furthermore, alginate oligosaccharides, which were degradation products of alginate, had attracted considerable attention owing to their notable physiological characteristics. These included immune regulation, antimicrobial properties, antioxidant activity, antitumor effects, anti-inflammatory properties, and promotion of plant growth. The low crystallinity of sodium alginate extracted in this work was advantageous for the production of AOS and effectively supported the advancement of their industrial production.