1. Introduction
High-performance fiber-reinforced cementitious composites (HPFRCCs), as next-generation construction materials following the development of high-performance construction materials, are characterized by redistribution of the tensile stress to the matrix adjacent to the crack via the cross-linking phenomenon of fibers after the initial tensile crack occurs. They are evaluated as construction materials with pseudo strain-hardening properties through the dispersion of many microcracks, and research is being conducted to satisfy the toughness and deformation capacity for application to repair/reinforcement and seismic members [
1,
2,
3].
They can reinforce concrete more effectively than conventional fibers, and research is being conducted to utilize nanomaterials as reinforcing materials for cement composites. Nanomaterials exhibit higher electrical conductivity than conventional micro and larger materials to achieve equivalent performance in terms of electrical conductivity by forming thermal and electrical networks through the capillary pores in the cement matrix [
4]. Typically, to improve the performance and characteristics of an ordinary Portland cement (OPC)-based binder, carbon nanotubes (CNTs) are used to make it lighter than steel (less than 1500 kg/m
3), with a low mass density and high aspect ratio. They can share more load in the OPC matrix and effectively reinforce the cement composite by providing a significantly larger interfacial contact area [
5].
Polycaprolactone (PCL) has excellent affinity with other polymers; therefore, research has been conducted on blends. It has excellent elasticity and ductility and is a biocompatible polymer that is widely used in biomedical applications, such as medical devices and drug delivery [
6,
7,
8].
Nanocellulose is used as a reinforcing material in various composite materials because of its high specific strength and stiffness, and is used as an eco-friendly and sustainable material because it can be obtained from other biological elements, such as various plants, algae, and tunicates [
9,
10,
11,
12].
Cellulose contains both crystalline and amorphous regions. Among them, the structure obtained by isolating only the crystalline region is called cellulose nanocrystal (CNC) [
13]. CNC has a low density (1.6 g/cm
3), high tensile strength (7.5–7.7 GPa), longitudinal elastic modulus of 110–220 GPa, and fracture direction elastic modulus of 10–50 GPa, showing similar or equivalent strength to carbon and steel fibers. CNC can be classified as nanocellulose-like CNF and can be applied to industrial fields such as bio, cosmetics, paper, and filtration devices [
14,
15]. In addition, CNC has a large number of hydroxyl groups distributed on its surface, which has a very good reactivity with other molecules; therefore, the desired materials can be attached to the CNC surface [
16]. As a method of replacing small molecules, toluene, in which phenyl isocyanate, alkenyl succinic anhydride, coupling agent, and catalyst are dissolved, can be added to replace hydroxyl groups on the surface with these molecules [
17]. There are two methods: attaching the polymer to the surface using the polymer itself as a grafting agent and synthesizing the polymer chain directly from the surface by causing a polymer polymerization reaction at the hydroxyl group [
18]. Research is being conducted on the development of nanocomposites through surface modification to obtain better physical properties by increasing interfacial adhesion using high CNC reactivity. Cellulose, silk, and nanoparticles were used as fillers to improve the thermal stability and mechanical properties of polylactic acid (PLA), an eco-friendly biodegradable plastic that has been developed as a material to replace existing petroleum-based plastics [
19,
20]. PCL, which has excellent mechanical properties such as tensile strength, elongation, and biodegradability, and CNC showed high tensile modulus, complex viscosity, and storage modulus of the nanocomposite through twin-screw extrusion, demonstrating the effectiveness of improving physical performance [
21,
22,
23].
As such, most research on CNC/polymer synthesis showing excellent physical performance has been conducted in the fields of bio, medicine, and packaging, and various studies are being conducted to improve the physical performance of polymers using the high mechanical properties of nanocellulose [
24].
Research in the field of construction was conducted by Cao et al., Montes el al., who evaluated rheology and mechanical performance according to the cement type (Type I/II and Type V), CNC type, and mixing amount (vol.% compared to that of cement), [
25,
26] and Lee et al., who investigated the effect of improving the mechanical performance of cement composites using CNC alone, such as the evaluation of long-term durability such as freeze-thawing, salt damage resistance, and carbonation test of CNC cement composites [
27]. In addition, manufacturing cement composites using PCL was studied. A study on the PCL incorporation showed that it directly affected the toughness, integrity, and continuity of cement mortar and showed the effect of improving strength and ductility as the PCL content increased [
28].
Certain studies on the application of CNC and PCL, with excellent physical performance, to the construction field have been conducted individually for each material, and research on the application of nanocellulose/PCL to improve the physical performance of cement composites is lacking. In addition, most studies on the reinforcement of nanomaterials in the field of cement concrete are based on carbon.
Therefore, in this study, the following method was conducted to develop an original technology for manufacturing high-performance cement composites using CNC/PCL nanocomposites, and the effectiveness of PCL for manufacturing high-performance CNC cement composites was evaluated.
CNC surface modification for PCL grafting
Evaluation of dispersion stability of CNC suspension mixed with PCL
Hydration product analysis through thermal analysis evaluation
Evaluation of strength characteristics according to the PCL shape and mixing ratio
Microstructure analysis of specimen
4. Conclusion and Discussion
The experimental study examined the effects of PCL through physical and chemical analysis for the development of high-performance CNC cement composites using PCL, which has excellent affinity with other polymers, and the conclusions are as follows.
1) The surface-modified CNC suspension was observed to have a low cohesive force and increased dispersion stability through the incorporation of PCL, and this was determined to affect the inside of the CNC cement composite. However, PCL in the Granules form does not form an interfacial bond with cement; therefore, it must be used after melting by applying heat for a long time. Even if a solvent is used, using it as a cement composite is difficult because its bonding strength with cement is low.
2) TGA and SEM analysis revealed that PCL in the form of powder was an organic resin material and had no effect on the hydration reaction of cement by itself. The effectiveness of PCL was confirmed by demonstrating that it played a role in improving the strength characteristics as a filler effect. In addition, as the mixing ratio increased, the strength value improved. The compressive strength improved by approximately 54% and the flexural strength by approximately 25% in the C-P-15 specimen, showing the highest value. However, when CNC and PCL/CNC were used, the flexural strength value increased, but the irregular distribution inside the cement and the ductility effect did not show a clear behavior; therefore, this was judged to be less useful as a structural material.
3) This study contributes to securing a database for research on construction materials that graft PCL to CNC. In the future, we plan to use the Kelly–Tyson and Halpin–Tsai models to predict the bending, tensile strength, modulus of elasticity, and interfacial shear strength between the CNC and PCL matrices to determine ways to derive the optimal conditions for the use of materials. Further experiments on the ductile behavior of the cement composite mixed by manufacturing PCL–CNC nanofibers through electrospinning were determined to be necessary for use as structural materials.