1. Introduction
Waste management and its final destination presents considerable challenges for the modern society due to population growth and increasing waste generation, causing not only social but also environmental damage, thus becoming a complex problem to be resolved [
1,
2]. A class of waste to be considered, due to its physicochemical characteristics and huge volume generated, is lignin-cellulosic biomass, particularly those associated to agro-industrial processes [
3], such as Açaí (
Euterpe oleracea, Mart.) seeds.
The Açaí plant (Euterpe oleracea, Mart.), is a species of palm that is indigenous to the Amazon region of Brazil [
4]. It grows in large numbers in the floodplains of the Amazon estuary [
5,
6]. The fruits of the Açaí plant have significant economic value for both the agroindustry and for extractive activities conducted by rural communities in the state of Pará in the Brazilian Amazon [
7].
When the Açaí pulp and skin are processed with warm water, a thick, purple juice is produced [
3,
6]. This process also generates a residue, which consists of the Açaí seeds. These seeds are a valuable biomass residue that contains lignin and cellulose and has the potential to be used for energy and fuel production in both solid and liquid forms [
8,
9,
10,
11,
12]. During the 2016-2017 crop season, Brazil produced approximately 1200-1274 million tons of Açaí fruits, with the state of Pará being the primary producer (94%). This high level of production results in a significant amount of solid waste [
7,
13].
Pyrolysis is a process of thermo-chemical conversion that can transform biomass into energy and fuel by subjecting it to high temperatures in an inert environment [
8,
11]. This process produces gaseous byproducts such as CH
4, CO
2, and CO, as well as liquid bio-oil and solid biochar [
8,
11]. The nature of the biomass, the type of pyrolysis process (analytical pyrolysis, flash pyrolysis, and vacuum pyrolysis), the type of reactor (drop-tube, fixed bed, and fluidized bed), the operating mode (batch, semi-continuous, continuous), and the process parameters (temperature, catalyst, catalyst-to-biomass ratio, gas flow rate, weight hour space velocity, etc.) all affect the yield and properties of the resulting products [
14,
15,
16].
Although research has been conducted on the pyrolysis of residual Açaí seeds [
8,
11,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29,
30,
31], most of these studies have focused on producing activated carbon/bio-adsorbents [
8,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29]. These studies have used residual Açaí seeds in their natural state [
17,
18,
19] or activated residual Açaí seeds [
8,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29,
30,
31] and have involved chemical activation with NaOH [
8,
21,
27], KOH [
20,
22,
23,
24,
25,
26,
27,
28,
29,
30,
31], H
3PO
4 [
24,
26], HNO3 [
20,
26], or physical activation with CO
2 [
28,
29]. However, to date, no systematic study has examined simultaneously the effects of temperature and alkali activation of residual Açaí seeds on the yield, chemical composition, acidity, and antioxidant activity of bio-oil, as well as the chemical composition and acidity of the aqueous phase. Investigating these variables, such as temperature and KOH concentration, is essential to understand the behavior and reaction mechanisms of the process and to design an effective process. Due to the complexity of the topic and the wide range of conditions under which the process (chemical activation followed by pyrolysis) can be carried out, technical data from different biomass pyrolysis feedstocks, reactors, and conditions are of fundamental importance in understanding and optimizing the process.
In addition, temperature is one of the key factors influencing the thermochemical decomposition of biomass compounds during the production of bio-oil by pyrolysis. The bio-oil obtained by pyrolysis of Açaí seeds contains hydrocarbons and a oxygenate fraction rich in phenols [
31,
32], which are of great interest due to their potential applications as sources of antioxidants, nutraceuticals, and preservatives in the food industry [
34]. In the food industry, phenolic compounds are recognized for their natural antioxidant properties. Phenolic compounds can eliminate free radicals and inhibit oxidation, thus preventing or delaying oxidative processes in food products [
35].
In the last years, there has been a great interest in studying the antioxidant capacity/activity of biomass pyrolysis derived bio-oils from different materials including birch wood [
33], coffee silvers kin [
34], red pine [
35], Colombian spent coffee grounds [
36], tobacco, tomato and coffee ground [
37], Japanese red pine [
38], grape pomace [
39], ship wood [
40]. However, until the moment, the influence of pyrolysis temperature on antioxidant capacity of bio-oil has been investigated only in a few studies [
34,
37,
39,
40]. In addition, no study investigated simultaneously the influence of temperature and chemical activation (molarity) on the antioxidant capacity of pyrolysis bio-oils.
This study aims to investigate the impact of temperature and chemical activation with alkalis on the yield, hydrocarbon content, acidity, and antioxidant activity of bio-oil, as well as the chemical composition and acidity of the aqueous phase. To accomplish this goal, pyrolysis experiments were conducted with residual Açaí seeds at 350, 400, and 450 °C, and 1.0 atmosphere. The residual Açaí seeds were subjected to chemical activation using aqueous solutions of 0.5 M, 1.0 M, and 2.0 M KOH. These experiments will provide the basis to examine the effects of temperature and alkali activation on the optimization of bio-oil yield and hydrocarbon content in order to gain insights into the potential applications of Açaí seed pyrolysis bio-oil.
Author Contributions
The individual contributions of all the co-authors are provided as follows: F.P.V. contributed with formal analysis and writing original draft preparation, investigation and methodology, K.C.A.B. contributed with investigation and methodology, F.P.d.C.A. contributed with investigation and methodology, L.P.B. contributed with formal analysis, investigation and methodology, S.P.A.d.P. contributed with investigation and methodology, M.C.S. contributed with chemical analysis and methodology, W.P.F. contributed with physicochemical analysis and methodology, R.M.P.S. contributed with chemical analysis and methodology, N.M.M. contributed with resources and chemical analysis, D.A.R.d.C. contributed with investigation and methodology, S.D.J. contributed with resources and chemical analysis, A.R.Q.G. contributed with investigation and methodology, V.R.C.S. contributed with chemical analysis and methodology, M.C.M. contributed with investigation, methodology, data curation and writing original draft preparation and N.T.M. contributed with supervision, conceptualization, and data curation. All authors have read and agreed to the published version of the manuscript.
Figure 1.
Process flow schema of bio-oil production by pyrolysis of Açaí seeds at 350, 400, and 450 °C, 1.0 atm, 2.0 M KOH, and 450 °C, 1.0 atm, 0.5 M, 1.0 M, and 2.0 M KOH, using a fixed bed reactor, in laboratory scale.
Figure 1.
Process flow schema of bio-oil production by pyrolysis of Açaí seeds at 350, 400, and 450 °C, 1.0 atm, 2.0 M KOH, and 450 °C, 1.0 atm, 0.5 M, 1.0 M, and 2.0 M KOH, using a fixed bed reactor, in laboratory scale.
Figure 2.
Biomass waste in the form of açaí seeds in Belém-Pará.
Figure 2.
Biomass waste in the form of açaí seeds in Belém-Pará.
Figure 3.
Açaí seeds pre-treatment [Dried Açaí seeds (a); Knife cutting mill (b); Mechanical sieve shaker (c); Dried, grinded and sieved Açaí seeds (d)].
Figure 3.
Açaí seeds pre-treatment [Dried Açaí seeds (a); Knife cutting mill (b); Mechanical sieve shaker (c); Dried, grinded and sieved Açaí seeds (d)].
Figure 4.
Chemical activation of dried, grinded and sieved Açaí seeds with 2.0 M KOH solution [Açaí seeds fine powders mixed with 0.5 M, 1.0 M, and 2.0 M KOH solution (a); washing/filtration of Açaí pasty cake (b); KOH activated Açaí fine powders seeds (c)].
Figure 4.
Chemical activation of dried, grinded and sieved Açaí seeds with 2.0 M KOH solution [Açaí seeds fine powders mixed with 0.5 M, 1.0 M, and 2.0 M KOH solution (a); washing/filtration of Açaí pasty cake (b); KOH activated Açaí fine powders seeds (c)].
Figure 5.
Schematic diagram of a laboratory scale borosilicate glass reactor.
Figure 5.
Schematic diagram of a laboratory scale borosilicate glass reactor.
Figure 6.
Laboratory scale pyrolysis reactor.
Figure 6.
Laboratory scale pyrolysis reactor.
Figure 7.
XRD of biochar produced by pyrolysis of Açaí seeds at 350 °C (a), 400 °C (b) and 450 °C (c), 1.0 atmosphere, activated with 2.0 M KOH, in laboratory scale.
Figure 7.
XRD of biochar produced by pyrolysis of Açaí seeds at 350 °C (a), 400 °C (b) and 450 °C (c), 1.0 atmosphere, activated with 2.0 M KOH, in laboratory scale.
Figure 8.
Yield of reaction products (bio-oil, H2O, biochar, gas) by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) in the temperature range of 350-450 °C.
Figure 8.
Yield of reaction products (bio-oil, H2O, biochar, gas) by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) in the temperature range of 350-450 °C.
Figure 9.
Concentration of acyclic saturated/unsaturated hydrocarbons (alkanes + alkenes) and heterocyclic hydrocarbons (cycloalkanes + cycloalkenes + aromatics) in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), in the temperature range of 350-450 °C.
Figure 9.
Concentration of acyclic saturated/unsaturated hydrocarbons (alkanes + alkenes) and heterocyclic hydrocarbons (cycloalkanes + cycloalkenes + aromatics) in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), in the temperature range of 350-450 °C.
Figure 10.
Concentration of oxygenates (phenols, ketones, and esters) in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), in the temperature range of 350-450 °C.
Figure 10.
Concentration of oxygenates (phenols, ketones, and esters) in bio-oil by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), in the temperature range of 350-450 °C.
Figure 11.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), in the temperature range of 350-450 °C.
Figure 11.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), in the temperature range of 350-450 °C.
Figure 12.
Acidity of aqueous phase obtained by pyrolysis of Açaí seeds.
Figure 12.
Acidity of aqueous phase obtained by pyrolysis of Açaí seeds.
Figure 13.
Total antioxidant capacity in the bio-oil produced by the pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) with 2 M KOH solution, in the temperature range of 350-450 °C.
Figure 13.
Total antioxidant capacity in the bio-oil produced by the pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) with 2 M KOH solution, in the temperature range of 350-450 °C.
Figure 14.
Yield of reaction products (bio-oil, H2O, biochar, gas) by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH, in laboratory scale.
Figure 14.
Yield of reaction products (bio-oil, H2O, biochar, gas) by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), at 450 °C, 1.0 atmosphere, activated with 0.5 M, 1.0 M, and 2.0 M KOH, in laboratory scale.
Figure 15.
Concentrations of hydrocarbons and oxygenates in bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, using different KOH concentration (0.5-2.0 M).
Figure 15.
Concentrations of hydrocarbons and oxygenates in bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, using different KOH concentration (0.5-2.0 M).
Figure 16.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, using different KOH concentration (0.5-2.0 M).
Figure 16.
Acidity of bio-oil obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) at 450 °C, 1.0 atmosphere, using different KOH concentration (0.5-2.0 M).
Figure 17.
Total antioxidant capacity in the bio-oil produced by the pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) with different molarity (0.5-2 M KOH solution), at a temperature of 450º C.
Figure 17.
Total antioxidant capacity in the bio-oil produced by the pyrolysis of Açaí seeds (Euterpe Oleracea, Mart) with different molarity (0.5-2 M KOH solution), at a temperature of 450º C.
Table 1.
Mass Balance and yield of reaction products by pyrolysis of Açaí seeds.
Table 1.
Mass Balance and yield of reaction products by pyrolysis of Açaí seeds.
Process Parameters |
2.0 M KOH |
350 °C |
400 °C |
450 °C |
Mass of Açaí seeds (g) |
40.12 |
40.12 |
40.06 |
Cracking time (min) |
62 |
67 |
72 |
Solid weight (Coke) (g) |
17.40 |
13.40 |
16.17 |
Liquid weight (Bio-oil) (g) |
1.28 |
2.64 |
2.72 |
Weight of H2O (g) |
8.16 |
10.26 |
8.41 |
Weight of gas (g) |
13.28 |
13.82 |
12.76 |
Bio-oil Yield (wt.%) |
3.19 |
6.58 |
6.79 |
H2O Yield (wt.%) |
20.34 |
25.57 |
20.99 |
Bio-char Yield(wt.%) |
43.37 |
33.40 |
40.36 |
Gas Yield(wt.%) |
33.10 |
34.45 |
31.85 |
Acidity (mg KOH/g) |
257.6 |
15.0 |
12.3 |
Table 2.
Chemical composition of aqueous phase obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), identified by GC-MS.
Table 2.
Chemical composition of aqueous phase obtained by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), identified by GC-MS.
Chemical Composition Ci (area.%) |
2.0 M KOH |
350 °C |
400 °C |
450 °C |
Alcohols |
2.34 |
20.74 |
26.62 |
Carboxylic Acids |
4.05 |
15.02 |
9.23 |
Ketones |
52.81 |
44.38 |
19.69 |
Oxygenates |
40.80 |
19.86 |
44.46 |
|
100.00 |
100.00 |
100.00 |
Acidity (mg KOH/g) |
118.9 |
26.8 |
17.9 |
Table 3.
Antioxidant capacity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart).
Table 3.
Antioxidant capacity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart).
Dilution |
TEAC (µM/L) 2.0 M KOH |
350 °C |
400 °C |
450 °C |
1:20 |
2.35 |
2.33 |
2.32 |
1:40 |
2.31 |
2.29 |
1.74 |
1:80 |
2.30 |
2.24 |
1.33 |
1:160 |
2.33 |
1.36 |
1.05 |
1:320 |
2.06 |
1.01 |
0.71 |
1:640 |
1.25 |
0.36 |
0.33 |
Table 4.
Mass balance by pyrolysis of activated Açaí seeds at 450 °C, 1.0 atm, activated with 0.5 M, 1.0 M, and 2.0 M KOH.
Table 4.
Mass balance by pyrolysis of activated Açaí seeds at 450 °C, 1.0 atm, activated with 0.5 M, 1.0 M, and 2.0 M KOH.
Process Parameters |
450 °C |
0.5 M |
1.0 M |
2.0 M |
Mass of Açaí seeds (g) |
33.285 |
40.040 |
40.06 |
Cracking time (min) |
72 |
72 |
72 |
Solid weight (Coke) (g) |
9.650 |
13.080 |
16.17 |
Bio-oil weight (g) |
3.431 |
2.720 |
2.72 |
H2O weight (g) |
12.290 |
11.99 |
8.41 |
Gas weight (g) |
7.914 |
12.25 |
12.76 |
Bio-oil Yield(wt.%) |
10.31 |
6.79 |
6.79 |
H2O Yield(wt.%) |
36.92 |
29.94 |
20.99 |
Bio-char Yield(wt.%) |
29.99 |
32.67 |
40.36 |
Gas Yield(wt.%) |
23.78 |
30.59 |
31.85 |
Acidity (mg KOH/g) |
112.7 |
103.7 |
12.3 |
Table 5.
Antioxidant capacity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), with different molarity (0.5-2.0 M KOH solution), at 450º C.
Table 5.
Antioxidant capacity of bio-oils by pyrolysis of Açaí seeds (Euterpe Oleracea, Mart), with different molarity (0.5-2.0 M KOH solution), at 450º C.
Dilution |
TEAC (mmol/L) 450 °C |
0.5 M KOH |
1.0 M KOH |
2.0 M KOH |
1:20 |
2.40 |
2.40 |
2.32 |
1:40 |
2.40 |
2.40 |
1.74 |
1:80 |
2.37 |
2.37 |
1.33 |
1:160 |
2.29 |
2.29 |
1.05 |
1:320 |
1.62 |
1.53 |
0.71 |
1:640 |
0.90 |
1.03 |
0.33 |