2. Results and Discussion
The c-Co/Co
3Mo electrocatalyst on carbon cloth was synthesized by annealing the Co(OH)
2/CoMoO
4 precursor, which was obtained through hydrothermal treatment of α-Co(OH)
2 nanosheet arrays in a NaMoO
4 solution (refer to the Experimental section in the Supporting Information). Carbon cloth, chosen for its high conductivity, three-dimensional (3D) microstructure, and excellent chemical/mechanical stability, served as a binder-free substrate for supporting the catalyst [
21]. Furthermore, the crystal structure and composition of the c-Co/Co
3Mo electrocatalysts can be optimized by adjusting the annealing and hydrothermal conditions of the precursors [
22]. XRD patterns (
Figure S1a) revealed that at a reduced annealing temperature of 400 °C, the annealing products mainly consisted of CoO, with no formation of c-Co and H
0.9MoO
3. However, when the annealing temperature was increased to 600 °C, the content of H
0.9MoO
3 decreased, and the primary crystal phase became Co
3Mo alloy, indicating that higher temperatures favored the formation of Co
3Mo alloy and promoted thermal reduction reactions [
23]. Similarly, adjusting the annealing time (
Figure S1b) showed that even after annealing at 500 °C for 1 hour, c-Co could be formed. Moreover, the annealing time could regulate the proportion of phase components, with the H
0.9MoO
3 phase initially increasing and then decreasing as the annealing time was increased from 1 hour to 3 hours. However, Co
3Mo alloy was not observed even after extending the annealing time to 3 hours, highlighting the critical role of annealing temperature. Additionally, the crystal structure and composition of the Co(OH)
2/CoMoO
4 precursor before annealing were controlled by adjusting the hydrothermal temperature, time, and concentration (details in the supporting information, S2-S4). Experimental results demonstrated that increasing the temperature, concentration, and time of the hydrothermal reaction reduced the content of Co(OH)
2 and increased the content of CoMoO
4 in the Co(OH)
2/CoMoO
4 precursor. Subsequently, after annealing at 500 °C for 2 hours, a series of electrocatalysts with different component ratios were obtained, indicating that the structure and composition of the Co(OH)
2/CoMoO
4 precursor could be adjusted to achieve the optimization of target electrocatalysts. Moreover, SEM images (
Figure S5-8) showed that the nanosheet arrays of the target electrocatalysts were preserved after adjusting the temperature and time of the hydrothermal reaction and annealing process, respectively. Subsequently, the HER performance of the target electrocatalysts in an alkaline electrolyte was analyzed through electrochemical tests to select the optimal electrocatalyst samples. As depicted in
Figure S9-11, the target electrocatalyst (c-Co/Co
3Mo) obtained by annealing sample-120℃-8h-0.5M at 500 °C for 2 hours in a mixed hydrogen-argon flow exhibited the lowest overpotential at the same current density compared to the other control samples. The optimized samples were further characterized and analyzed in detail in the subsequent discussion.
The X-ray diffraction (XRD) pattern exhibits two strong diffraction peaks at 12.2° and 44.2°, which can be attributed to the (200) facet of monoclinic H
0.9MoO
3 (PDF#53-1024) and the (111) facet of cubic Co (c-Co, PDF#15-0806), respectively, confirming the formation of c-Co and H
0.9MoO
3. The scanning electron microscopy (SEM) image in
Figure 1b shows that the c-Co/Co
3Mo nanosheet arrays uniformly cover the surface of the carbon cloth. Upon further magnification in SEM image (
Figure 1c), it is observed that the porous nanosheet is composed of smaller-sized nanoparticles. To gain further insight into the crystal structure and nanomorphology of the catalyst, transmission electron microscopy (TEM) was employed. The TEM image in
Figure 1d reveals that the nanoparticles have sizes ranging from 20 to 30 nm. The high-resolution TEM (HRTEM) image in
Figure 1e clearly shows a lattice d-spacing of 0.206 nm, corresponding to the (111) facet of the c-Co phase. In
Figure 1g, the lattice d-spacings of 0.245 nm and 0.195 nm can be assigned to the (021) facet of CoMoO
4 and the (201) facet of Co
3Mo, respectively. Furthermore, the lattice d-spacing of 0.193 nm corresponds to the (004) facet of H
0.9MoO
3 (
Figure 1h), and the larger layer spacing of approximately 0.72 nm, attributed to the (200) facet of H
0.9MoO
3, is observed due to its two-dimensional layered structure. These HRTEM images indicate that during the thermal reduction process, Co(OH)
2 and only a portion of CoMoO
4 in the Co(OH)
2/CoMoO
4 precursor are transformed into c-Co and Co
3Mo alloy, respectively. Additionally, a portion of CoMoO
4 in the precursor is reduced to H
0.9MoO
3. These results demonstrate that the synthesized electrocatalyst consists of multiple crystalline phases, including c-Co, Co
3Mo, H
0.9MoO
3, and CoMoO
4. Moreover, the scanning TEM (STEM) image and corresponding energy dispersive X-ray spectroscopy (EDX) elemental mapping images (
Figure 1j) confirm that Co, Mo, and O elements are uniformly distributed in the porous nanosheets.
To assess the catalytic activity and stability of the c-Co/Co
3Mo electrocatalyst, a series of electrochemical tests were conducted in alkaline electrolytes. For comparison, the hydrogen evolution reaction (HER) performance of c-Co and Co
3O
4/CoMoO
4 catalysts was also evaluated under the same conditions. The linear sweep voltammetry (LSV) curves in
Figure 2a demonstrate that c-Co/Co
3Mo exhibits significantly enhanced HER performance, requiring only an overpotential of 28 mV to achieve a current density of 10 mA cm
-2. This overpotential is lower than that of c-Co (280 mV) and Co
3O
4/CoMoO
4 (171 mV). Moreover, the Tafel slope of c-Co/Co
3Mo is 28 mV dec
-1, which is considerably lower than that of c-Co (331 mV dec
-1) and Co
3O
4/CoMoO
4 (179 mV dec
-1). This suggests that the c-Co/Co
3Mo electrocatalyst exhibits faster kinetics, attributed to the Volmer-Tafel mechanism, which is different from the Volmer-Heyrovsky mechanism observed in c-Co and Co
3O
4/CoMoO
4 [
24]. Electrochemical impedance spectroscopy (EIS) was employed to investigate the charge-transfer behavior at the interface between the electrocatalyst and the electrolyte [
25]. The Nyquist plots in
Figure 2c reveal that the c-Co/Co
3Mo electrocatalyst exhibits the lowest charge transfer resistance (R
ct) compared to the control samples of c-Co and Co
3O
4/CoMoO
4. This indicates that the c-Co/Co
3Mo catalyst promotes electron transfer at the interface, facilitating the alkaline HER process [
26]. Furthermore, the electrochemical surface area (ECSA) values were calculated to explore the intrinsic activity of the electrocatalysts. The ECSA values were obtained from the corresponding electrochemical double layer capacitance (C
dl) derived from cyclic voltammetry (CV) curves at different scan rates in the non-faradaic region [
27]. As shown in
Figure 2d, the c-Co/Co
3Mo electrocatalyst exhibits a larger C
dl value of 23.2 mF cm
-2 compared to c-Co (14.9 mF cm
-2) and Co
3O
4/CoMoO
4 (9.5 mF cm
-2). The larger ECSA suggests that the c-Co/Co
3Mo catalyst exposes more catalytically active sites during the alkaline HER process [
28]. The ECSA-normalized LSV curves in
Figure 2e further confirm that the c-Co/Co
3Mo electrocatalyst exhibits the highest intrinsic activity among the control samples [
29]. In addition to catalytic activity, stability is also crucial for practical applications [
10]. The stability of the c-Co/Co
3Mo electrocatalyst was evaluated using chronopotentiometry (CP). As depicted in
Figure 2f, the applied potential shows almost no increase after continuous operation for over 40 hours, indicating excellent stability during the alkaline HER process.
Furthermore, a series of cyclic voltammetry (CV) curves were recorded for 10 cycles in 1 M KOH at a scan rate of 50 mV s
-1 between 0.124 and -0.676 V to observe the electrochemical behavior of the electrocatalysts before obtaining stable LSV curves. Interestingly, as shown in
Figure 3a, the evolutive CV curves indicate that the c-Co/Co
3Mo electrocatalyst undergoes rapid electrochemical activation from the 1
st to the 5
th CV in 1 M KOH. As the number of CV cycles increases up to 10, the CV curves become almost perfectly coincident, suggesting stable electrochemical performance. In the inset of
Figure 3a, a distinct electrochemical redox peak is observed from 0.124 to -0.1 V, which may be attributed to the electrochemical transition between cobalt hydroxide and cobalt metal [
30]. However, similar electrochemical activation and redox peaks were not observed in the control samples of c-Co and Co
3O
4/CoMoO
4. For the control samples, both c-Co and Co
3O
4/CoMoO
4 exhibited significant electrochemical instability in the 1
st CV curve and then became stable in the 2
nd CV curve (
Figure 3b, c). The difference is that c-Co showed a slight decrease in electrochemical performance in the 2
nd CV curve, while Co
3O
4/CoMoO
4 showed an enhanced electrochemical performance in the 2
nd CV curve.
To investigate the electrochemical activation, we further characterized the crystal and electronic structures of the electrocatalysts. XRD patterns (
Figure S13) reveal that the diffraction peaks corresponding to phase H
0.9MoO
3 and c-Co in the c-Co/Co
3Mo electrocatalyst significantly decrease after the HER test, indicating a clear evolution in the crystal structure due to electrochemical activation. In contrast, no significant changes in crystal structure were observed in the control samples of c-Co and Co
3O
4/CoMoO
4 (
Figure S14). Additionally, Raman spectroscopy was employed to analyze the variation in lattice vibration of the electrocatalyst before and after the HER test. As shown in
Figure 4a, four peaks located at 211, 307, 385, and 906 cm
-1 can be attributed to the bending vibration of O-Mo-O and the stretching vibration of Co-O-Mo, respectively [23,31-32]. After the HER test, the intensity of the vibration modes related to O-Mo-O and Co-O-Mo slightly decreases [
33], while a new peak at 673 cm
-1, corresponding to the stretching vibration of Co-OH, emerges. This suggests that H
0.9MoO
3 and a small amount of CoMoO
4 in the c-Co/Co
3Mo electrocatalyst exhibit poor stability during the alkaline HER process, leading to the formation of cobalt hydroxide.
The electronic structures of the c-Co/Co
3Mo electrocatalyst were further investigated using X-ray photoelectron spectroscopy (XPS). In the Co 2p spectra before the HER test (
Figure 4b), two peaks at 778.8 eV and 793.9 eV, corresponding to Co 2p
3/2 and Co 2p
1/2 of metallic Co, were observed, along with two peaks at 780.6 eV and 796.3 eV for Co-O [34-35], accompanied by satellite peaks at 786.3 eV and 802.0 eV [36-37]. After the HER test, the intensity of the metallic Co peaks increased, and the two Co-O peaks slightly shifted to higher energies, indicating the presence of Co-OH and confirming the formation of more metallic Co and new cobalt hydroxide [
36]. In the Mo 3d region before the HER test (
Figure 4c), two peaks at 232.4 eV and 235.6 eV were observed, corresponding to Mo
5+ in H
0.9MoO
3, while the other two peaks at 230.1 eV and 233.5 eV were assigned to Mo
4+ [38-39]. After the HER test, the two peaks related to Mo
5+ slightly shifted to higher energies, indicating the presence of Mo
6+ from MoO
42- on the surface. This suggests that the Mo element in the electrocatalyst first dissolves in the alkaline electrolyte, undergoes electrooxidation into MoO
42- ions, and then re-adsorbs onto the electrode surface [17,19]. In the O 1s region (
Figure 4d), three peaks at 530.5 eV, 531.6 eV, and 533.2 eV were observed, corresponding to the Co-O/Mo-O bond, oxygen vacancy, and adsorbed water, respectively [
40]. After the HER test, the peak associated with the Co-O/Mo-O bond shifted to higher binding energy, indicating the formation of cobalt hydroxide. These results suggest that during the electrochemical activation, Mo elements are leached from the electrocatalyst into the electrolyte and then re-adsorbed onto the electrode surface, accompanied by the formation of cobalt hydroxide. Combined with the previous observation of redox peaks (
Figure 3a), it is speculated that cobalt hydroxide may undergo further reduction to form metallic cobalt during the alkaline HER process.
To further investigate the structural evolution of the c-Co/Co
3Mo electrocatalyst, electron microscopy techniques were employed to observe the nanomorphology and microscopic crystal structure. The SEM image in
Figure 5a shows that the nanomorphology of the c-Co/Co
3Mo electrocatalyst remains unchanged after the HER test. However, TEM images reveal the presence of coated nanoparticles, unlike the individually dispersed nanoparticles observed before the HER test, indicating surface reconstruction in the outer layer of the nanoparticles (
Figure 5b). Furthermore, HRTEM images provide insight into the microscopic crystal structure of the c-Co/Co
3Mo electrocatalyst after the HER test. In
Figure 5c, the lattice d-spacing of 0.207 nm corresponds to the (111) facet of c-Co, while the lattice d-spacings of 0.193 nm and 0.202 nm can be attributed to the (101) and (002) facets of hexagonal Co (h-Co). In the outer region of the nanoparticles (
Figure 5d), the observed lattice d-spacing of 0.239 nm is assigned to the (101) facets of hexagonal Co(OH)
2. Additionally, the (022) facet of CoMoO
4 and the (101) and (002) facets of h-Co are also observed in
Figure 5e, confirming the formation of h-Co. Notably, HRTEM images do not show lattice fringes corresponding to H
0.9MoO
3 and Co
3Mo in the c-Co/Co
3Mo electrocatalyst after the HER test, indicating their instability during alkaline HER. STEM images and corresponding EDX elemental mapping images reveal the homogeneous and overlapping distribution of Co, Mo, and O throughout the nanosheets (
Figure S17).
To investigate the stability of the Co
3Mo alloy, we prepared an electrocatalyst consisting of highly crystalline Co
3Mo alloys by annealing the sample at 120℃ for 8 hours in a 0.5 M solution, followed by heating at 600°C for 2 hours. Characterization of the electrocatalyst was performed. The cyclic voltammetry (CV) curves in
Figure S15 reveal an electrochemical activation of the Co
3Mo alloys from the 1
st to the 10
th CV in a 1 M KOH solution, accompanied by a distinct electrochemical redox peak. X-ray diffraction (XRD) patterns indicate a significant reduction in the intensity of the diffraction peak of the Co
3Mo alloy, suggesting its instability during the alkaline HER process. Scanning electron microscopy (SEM) images exhibit the characteristic hexagonal nanoplates of Co(OH)
2, confirming its formation. These findings suggest that the Co
3Mo alloy undergoes dissolution in the electrolyte during the alkaline HER process, with the dissolved cobalt ions subsequently redepositing on the electrode surface to form Co(OH)
2. Consistent with previous reports, the dissolved Mo ions also readhere to the electrode surface, forming coordination polyhedra that regulate the electronic structure of the catalytic site and enhance the catalytic activity during alkaline HER. Therefore, it is reasonable to speculate that both the Co
3Mo alloy and H
0.9MoO
3 are destroyed during the alkaline HER process, resulting in the formation of soluble Mo and Co ions. The Mo ions are then re-adsorbed on the surface to form coordination polyhedral ions, while the Co ions are re-deposited to form Co(OH)
2. Finally, under a negative electric field, Co(OH)
2 is further reduced to h-Co.