1. Introduction
Given the challenges posed by rising global energy demand and the associated climate changes attributed to fossil fuel consumption, it has become imperative to explore sustainable and environmentally-friendly alternative energy sources, thereby reducing our reliance on fossil fuels [
1]. Amidst the array of clean energy sources, hydrogen is magnified as a particularly crucial and promising contender. This clean energy source has garnered substantial interest within the realm of renewable energy due to its environmentally friendly characteristics, absence of emissions, and an impressive gravimetric caloric value reaching 120 MJ/kg [
2]. At present, the predominant method for producing hydrogen at a large scale involves steam reforming of fossil fuels. However, this approach worsens the depletion of finite fossil resources and contributes to a higher carbon footprint [
3]. In stark contrast, water electrolysis stands out as an environmentally viable and sustainable alternative. This method harnesses the advantages of using water as a raw material and avoids the emission of greenhouse gases, making it an attractive option for hydrogen production [
4,
5,
6,
7,
8].
Indeed, the advancement of efficient electrocatalysts for water splitting is crucial for the large-scale manufacture of H
2 gas and its commercialization as a clean energy source. Historically, precious metals like platinum (Pt), ruthenium (Ru), palladium (Pd), iridium (Ir), and others have been highly regarded for their exceptional electrocatalytic properties in facilitating the hydrogen evolution reaction (HER) [
9,
10,
11]. Nonetheless, the extensive adoption of these noble metals for electrocatalysis is hindered by their significant drawbacks, primarily the substantial cost and limited availability. As a result, the activation and optimization of non-noble transition-metal electrocatalysts for HER presents itself as a viable avenue towards achieving cost-effective hydrogen production [
12]. Researchers have directed their efforts towards creating electrocatalysts for HER using elements that are plentiful in the Earth's crust. This involves a notable emphasis on economically viable transition metals like iron (Fe), cobalt (Co), nickel (Ni), molybdenum (Mo), tungsten (W), and non-metal elements like carbon (C), oxygen (O), nitrogen (N), phosphorus (P), and sulfur (S). These materials have undergone extensive investigation in alkaline environments as potential replacements for precious noble metal catalysts [
13]. Especially in alkaline media, HER catalysts using abundant elements actively have been intensively developed because the alkaline medium serves as a promising platform for materials that might not be as appealing in acidic conditions due to their limited stability. For instance, catalyst materials like pure transition metals [
14], alloys [
15,
16,
17], oxides [
18,
19], and hydroxides [
20] often face challenges in maintaining stability within acidic environments. However, the alkaline medium provides a conducive environment for these materials to exhibit their catalytic prowess [
21]. Therefore, enhancing the HER electrocatalytic performance in alkaline media is particularly significant to developing water electrolysis for hydrogen production [
22]. Furthermore, the utilization of the alkaline environment for the HER opens the door to compelling replacements that enhance electrocatalyst stability and cost-effectiveness. This is achieved by opting for non-precious transition metals as electrocatalysts, leading to improved sustainability and reduced expenses [
13,
23,
24,
25,
26,
27].
Transition-metal phosphides (TMPs) have earned significant interest as auspicious catalysts for HER due to their catalytic mechanism resembling that of hydrogenases. This resemblance underscores their potential advantages in driving efficient HER processes [
28,
29,
30,
31,
32,
33]. Typically, hydrogen exhibits strong binding to TMPs, prompting extensive research into doping cations or anions as an efficient strategy to adjust their electronic properties and optimize the free energy of hydrogen adsorption (∆G
H*) to further improve their performance in the HER [
34,
35,
36,
37]. TMPs have garnered interest as electrocatalysts primarily because of the synergistic fusion of their distinctive structural characteristics [
38]. Owing to the presence of metal-metal bonding networks, these characteristic TMPs demonstrate metallic conductivity when certain combinations of metals and phosphorus are present. This inherent property is critical for facilitating the development of high-performance electrocatalysts [
39,
40]. The elevated electronegativity of phosphorus (P) atoms in TMPs enables them to effectively attract electrons from metal atoms, facilitated by the negatively charged nature of these phosphorus atoms. Conversely, the P atoms can also play a "base" role by capturing charged protons during the course of electrocatalytic reactions [
41]. To clarify, in the case of TMPs, the high electronegativity of phosphorus (P) atoms results in negatively charged P atoms, while the metal atoms become positively charged. These charged P atoms and metal atoms play as centers that can accept protons and hydrides, respectively. This dual role leads to a cooperative effect that enhances the efficiency of HER [
42]. The negative charge on P atom, which functions as a proton acceptor, serves to weaken the strength of the metal bonds. This weakening effect facilitates the desorption of hydrogen [
43,
44]. The moderate bonding between phosphorus and the reaction intermediates plays an improtane role in preventing the slow desorption of H
2. This is in contrast to pure metals, where considerably stronger adsorption can lead to sluggish H
2 desorption [
45,
46,
47,
48].
This review summarizes about the recent TMP electrocatalysts for HER. It briefly introduces the HER mechanism for scientific understanding and the preparation of TMPs. Then, HER performance of TMPs with phosphorus (P) and transition metals (e.g., Ni, Co, Cu, Fe, Mo, etc.) are shown. Finally, this review discusses the challenges of TMPs as electrocatalysts for HER.
2. HER mechanism
The HER, constituting the cathodic half-reaction of water splitting, facilitates the generation of H
2 gas by reducing protons and water molecules (
Figure 1). This process is elucidated by the equations detailed in
Table 1. Typically, the HER follows a multi-step pathway, often involving the Volmer-Heyrovsky or Volmer-Tafel mechanisms, regardless of the medium. Irrespective of the specific pathway, the reaction consistently progresses through the adsorption of hydrogen intermediates (H
ads) on the surface of catalysts [
49,
50].
In alkaline media, the concentration of protons in the electrolyte is exceedingly minimal; therefore, the initial Volmer step is crucial for reducing H
2O and dissociating O-H bonds to form H
ads on the active sites of the catalytic surface [
51,
52]. This marks the initial stage of the HER, referred to as the Volmer reaction. During this process, transferred electrons have the capability to generate adsorbed hydrogen species (H
ads) alongside negatively charged hydroxide anions. During the subsequent phase of the HER, the second step involves the potential production of gaseous hydrogen, which can materialize through either the Heyrovsky or Tafel pathways. The Heyrovsky reaction is as follows. H
ads binds to another water molecule and an electron to produce a hydrogen molecule and a hydroxide anion [
53]. The Tafel reaction combines two H
ads atoms regardless of the pH in the media [
54]. In theory, the Tafel slope can be used to evaluate the dominant reaction mechanism in the HER process [
1].
5. Future Plan
The inventive development and preparation of non-noble metal HER electrocatalysts are crucial because of the strong correlation between material characteristics, such as morphology and structure [
130]. Despite considerable advancements of high-performance HER electrocatalysts, further endeavors are required to enable their practical use in commercial settings for sustainable hydrogen production. So, future research should integrate theoretical and experimental investigations to anticipate and validate the electrocatalytic efficiency of TMPs. Gaining a comprehensive understanding of the electrocatalyst's structural evolution during electrolysis holds immense importance, as the reconfigured surface plays a pivotal role in determining the sustained performance over time [
131]. Accurate synthesis control leading to meticulously crafted surfaces featuring minimal defects and targeted crystalline structures or facets holds substantial significance in constructing theoretical models. This is crucial due to the potential impact of hydrogen adsorption on interatomic forces at the surface of catalysts, subsequently influencing the subsequent performance of hydrogen evolution [
132].
Investigating the molecular-level interfacial structure of catalysts during electrochemical hydrogen evolution stands as a significant challenge. Gaining a comprehensive understanding of the catalytic behavior of transition metal phosphide (TMP)-based catalysts in HER is crucial for exploring the catalysts' structural changes and the conversion of reactants, intermediates, and products. Given the dynamic nature of transient states and the inevitable oxidation of catalysts, as well as the presence of unstable intermediate species, conventional ex-situ approaches may fall short in capturing the evolving surface and providing precise insights into intermediate transformations.
To address this, employing in-situ characterization methods, such as in-situ Raman measurements and in-situ X-ray absorption spectroscopy, holds promise in revealing interface signals of non-noble metal HER electrocatalysts. These techniques offer the potential to observe catalysts' behaviors in real-time, mitigating challenges associated with transient states and oxidation effects. Attaining these research objectives, that illuminate the true active sites and reaction mechanisms, could pave the way for the development of advanced electrocatalysts [
28,
60].
Density Functional Theory (DFT) calculations have become an increasingly valuable method for gaining insights into performance predictions and catalyst design, and their power is continuously growing [
28,
60]. Understanding how the crystal structure, chemical composition, and electronic state of TMPs influence HER performance, as well as elucidating the effects of doping with other elements and the intricate interactions between coupled materials and TMPs, presents challenges. Nevertheless, DFT calculations offer a promising avenue for unraveling these complexities. By revealing the modulations in electronic structure and interactions among reactive species and surface structures, DFT can shed light on the evolution of intermediates. Moreover, DFT calculations enable the prediction of optimal crystal structures and chemical compositions, facilitating the quest for improved catalyst designs. Acquiring these fundamental understandings will provide us with profound insights into the underlying mechanisms governing the functionality and enduring stability of TMPs throughout the process of electrolysis.
Figure 7.
Key points for determining the HER performance of TMPs.
Figure 7.
Key points for determining the HER performance of TMPs.
6. Conclusion
Hydrogen evolution reaction (HER) will become an integral part of sustainable energy in the future because hydrogen is considered the most promising candidate for clean fuel used in fuel cell technologies. Therefore, it is important to achieve economical hydrogen production. Precious metals like Pt, Ru, Pd, Ir, etc. have been considered for HER electrocatalysts, but they are expensive and scarce and have poor stability. Thus, research on finding inexpensive and practical electrocatalysts should be actively conducted. This review gives an inclusive overview of the latest development in electrocatalysts for the HER, particularly highlighting the potential of cost-effective TMPs. Notably, TMPs have exhibited exceptional activity, stability, and affordability across a broad pH spectrum. TMPs can be prepared easily with phosphorus precursors through various reactions. The P content of TMPs has a crucial role in the performance for the HER because P atoms affect electrical conductivity, reactivity and stability. TMPs possess a notable electrical conductivity, a characteristic that proves advantageous in expediting charge transfer. Additionally, the Gibbs free energy associated with the HER intermediates falls within a moderate range, signifying a pronounced intrinsic activity conducive to efficient hydrogen evolution. In other words, due to its highly active properties, TMPs show great potential to replace expensive precious metals as HER electrocatalysts. Nonetheless, there remains a need for further enhancement in the electrocatalytic performance of TMP-based materials, aiming to surpass the capabilities of commercial Pt/C catalysts. Therefore, even though the development of catalysts has made significant progress, further advances are needed for sustainable hydrogen production and commercial applications.