1. Introduction
Wood, a fundamental natural resource, has been employed in various applications since time immemorial. Its versatility, renewable nature, and wide availability have rendered it an indispensable material in industries such as construction, furniture, and manufacturing [
1,
2,
3]. However, one of the perennial challenges associated with wood products is their susceptibility to combustion. The threat of fire not only poses safety concerns but also has substantial economic and ecological ramifications. Hence, there has been an enduring quest to enhance the fire-resistant properties of wood [
4,
5,
6,
7,
8,
9,
10].
Among the numerous wood species available, poplar wood (
Populus spp.) stands out for its fast growth rate and ease of cultivation. Poplar is widely distributed across temperate regions, and its utilization has surged in recent years, particularly in applications where rapid growth is essential [
11]. Black poplar (
Populus nigra L.) is one of these species. Black poplar is distributed in North Africa, Central and Western Asia and Europe, especially in wetlands along riverbanks [
12]. The distribution of poplar species in the world is more than 100 million h. Türkiye ranks fourth in the world in terms of poplar plantation area size [
13]. More than 3 million m
3 of wood are obtained annually from this species alone in Türkiye [
14]. Although black poplar wood is widely used in furniture production, it can also find a place as a raw material in the packaging industry (boxes, crates, pallets, etc.) and in the production of models, plywood, matches, composite panels and prostheses [
15,
16]. Nevertheless, like many other wood varieties, poplar wood is inherently vulnerable to fire, necessitating innovative approaches to improve its fire-resistant characteristics.
In this context, the impregnation of wood with fire retardant chemicals has emerged as a promising avenue for enhancing its fire resistance. Impregnation involves the infiltration of wood with fire retardant substances, which can alter the wood's surface properties and combustion behavior [
17,
18,
19]. The choice of impregnation technique and the type of fire retardant used are important factors in determining the effectiveness of this process. Therefore, it becomes imperative to explore the influence of diverse impregnation techniques on the surface characteristics and combustion behavior of poplar wood [
20,
21,
22,
23,
24,
25].
The practice of impregnating wood with various substances to enhance its properties is a method that has been used for many years. It has been employed for centuries, albeit with rudimentary techniques. Modern wood impregnation techniques have evolved significantly [
26,
27,
28,
29,
30]. One of the earliest methods involved simply soaking wood in a solution containing fire retardant chemicals. While this method is straightforward, it often results in uneven impregnation and inadequate penetration of fire retardants into the wood's cellular structure. To address these limitations, vacuum impregnation and pressure impregnation techniques were developed. Vacuum impregnation, in particular, involves subjecting wood to reduced pressure before immersing it in a fire-retardant solution [
24,
31,
32,
33,
34].
The choice of fire-retardant chemicals is a critical determinant of the efficacy of wood impregnation. Fire retardants can be categorized into several classes, including inorganic compounds, organic compounds, and intumescent agents [
35,
36,
37,
38]. Inorganic fire retardants, such as ammonium phosphate and aluminum hydroxide, work by releasing water vapor when exposed to heat, thereby reducing the wood's temperature and retarding combustion. One of these, calcium oxide (CaO), is a white, corrosive and alkaline solid. Calcium oxide is used in the construction industry and in the production of paper, among many other applications, such as the manufacture of various types of glass [
39,
40]. These compounds are known for their non-toxic nature and widespread use in wood impregnation.
In this study, black poplar wood was subjected to different impregnation methods with calcium hydroxide in order to improve its physical properties and resistance to burning. Solutions prepared at different concentrations (1%,3% and 5%) were used in vacuum method and immersion method. The chemical and thermal changes caused by the impregnation process in the samples were evaluated by comparison with the control samples. The effects of different impregnation methods at different durations and concentrations on the physical and fire properties of the samples were investigated.
2. Materials and Methods
2.1. Materials
The material of black poplar used in the study was obtained from Denizli Kırgız Timber Company, Türkiye. According to TS 2470 standards [
41], the samples were made from sapwood and first-class timber materials that are smooth fiber, knotless, crack-free, without color or density differences, and with yearly rings perpendicular to the surfaces. 30 samples were taken for each experimental group.
Calcium oxide (CaO), often known as quicklime, is a substance that is frequently utilized. At room temperature, it is an alkaline solid that is white and caustic. In addition to MgO, silicon oxide (sand), and lower amounts of aluminum oxide and iron oxide, lime is frequently a commercial product. This is because "limestone" has these contaminants in it. CaO is predominantly formed when CaCO3 is burned at high temperatures [
42,
43], (
Table 1). CaO powder was purchased from Ayteks Chemical Industry Ltd. Denizli/Türkiye. Calcium oxide need to be slaked in order to be used in the impregnation process. It was taken in powder form at the rates of 1%, 3% and 5% (w/v) to be used in the impregnation process. After that the solutions were prepared by slaking lime Ca(OH)
2.
Calcium hydroxide is a chemical with low water solubility. In their study on the solubility of Ca(OH)
2, [
44] found the solubility of Ca(OH)
2 to be 0.0222 molal at 25 °C. This corresponds to a low solubility of 1.6 grams in 1 kg of water.
2.2. Methods
Calcium hidroxite (Ca(OH)
2) solutions at concentrations of 1%, 3%, and 5% (w/v) were prepared the wood specimens for the study. According to the [
45] standard, samples were impregnated with these solutions using the medium-term (120 minutes) immersion method.
Vacuum method impregnation of the test samples was carried out under the conditions specified in [
46]. In the impregnation process, the samples were exposed to a pre-vacuum treatment at 760 mm Hg for 30 minutes, then left to diffusion in the solution at atmospheric pressure for 30 minutes. The samples in wet weights were held in the air-conditioning cabinet at a temperature of 20±2 °C and a relative humidity of 65±5% until they reached equilibrium humidity after both impregnation applications. After being impregnated, the samples were maintained in an oven set at 103±2°C until they were entirely dry. After these steps, the tests were conducted. The experimental design of the samples used in the study is given in
Table 2.
Density (D), Thickness swelling (TS) and water absorption (WA) experiments were carried out with samples of 20x20x30 mm3 volume. Density determination of samples TS 2472, dimensional change determination TS 4084 and water uptake determination It was made in accordance with TS EN 317 standards [
47,
48,
49]. For each treated wood samples, weight percent gain (WPG) was computed. All weight measurements were made when the objects were oven-dry prior to and following impregnation. The determination of surface and fire properties followed pertinent criteria. The residues on surface on wood samples were cleaned up before to the tests so they wouldn't affect the results. These residues are those that the impregnation process left behind on the surface.
Surface roughness measurements were conducted in accordance with the DIN 4768 (1990) standard [
50], employing a stylus-type profilometer (Mitutoyo SJ-301, Mitutoyo Cor., Japan). These measurements were taken on parallel of the fibers (║) on surfaces of wood samples. The roughness values were captured with a sensitivity of 0.5 μm, ensuring precision in the measurements. The key instrument parameters included a measuring speed of 10 mm/min, a pin diameter of 4 μm, and a pin top angle set at 90 degrees. The points selected for roughness measurement were deliberately marked in a random manner across the sample surface. All measurements were conducted perpendicular to the direction of the wood fibers. Three standard roughness parameters were determined: average roughness (Ra), mean peak-to-valley height (Rz), and maximum roughness (Rmax). Ra values were specifically employed for statistical evaluations. Additionally, measurements were repeated whenever the scanning needle's tip entered the cell spaces within the wood sample.
According to GB/T 30693 (2014), the water contact angle of the surface of wood was calculated. KRUSS DSA30 water contact angle meter (KRÜSS, Germany) was used. The size of the water drop was 4 l. The data was obtained 15 seconds after the water droplet made contact with the wood surface. The contact angles were obtained at five separate sites on the same sample surface using five replicates for each group, and the mean value was calculated.
The samples were finely ground, falling within the 40-100 mesh size range, in preparation for their utilization in Fourier transform infrared (FTIR) spectroscopy and thermogravimetric analyses (TGA). Following the grinding process, pellets created by subjecting 10 mg of wood flour and KBr to a 1:100 (w/w) ratio for each sample group. These pellets were formed by applying a pressure of 602 N/mm². For the FTIR analysis, a Perkin Elmer BX FTIR spectrometer instrument (PerkinElmer U.S. LLC, Shelto, USA) employed, operating at ambient temperature. The instrument covered a wavenumber range of 4000 to 400 cm⁻¹, with a spectral resolution of 4 cm⁻¹.
- TGA
TGA Analysis
To assess the thermal stability of the samples, thermogravimetric analysis (TGA) was conducted using an Exstar SII TG DTA 7200 (Exstar, SII NanoTechnology In., Tokyo, Japan) apparatus. The analysis was carried out under a nitrogen gas atmosphere, with the samples experiencing a gradual temperature increase at a rate of 10°C per minute, spanning from 25 to 600°C. Each sample weighed approximately 5 mg.
- LOI
LOI Analysis
A flammability test to determine the limiting oxygen index (LOI) of wood samples was carried out using a flammability tester (S.C. Dey Co., Kolkata, India). This test was conducted in accordance with the ASTM D-2863 method [
51]. LOI value expresses the minimum amount of oxygen required to start combustion. In the LOI apparatus, the wood sample was positioned vertically and subjected to ignition for a minimum duration of 30 seconds. Throughout the ignition process, the ratio between nitrogen and oxygen in the environment was carefully monitored and recorded.
A scanning electron microscopy (FESEM, Zeiss Gemini Sigma 300, Jena, Germany) equipped with energy dispersive spectrometer (EDS) system (Bruker XFlash 6I100) was employed to reveal the effect of impregnation on the particles.
Statistical analysis was performed on the study's findings using Minitab 16 software. The data were subjected to an analysis of variance (ANOVA Test). A Duncan test was used to identify the various groups in cases where the ANOVA test revealed statistical differences via SPSS® 20.0 for Windows® (IBM Corp, Armonk, USA).
3. Results and Discussion
The physical characteristics of the samples with different impregnation methods of black poplar are presented in
Table 3. Utilizing the ANOVA test, a statistically significant distinction was observed in relation to the physical attributes of the experimental specimens derived from both the control and impregnated sample sets. After applying the Duncan test, four homogeneous clusters were delineated within each of the datasets corresponding to D0, TS-2, and TS-24 hours and five homogeneous clusters were delineated within each of the datasets corresponding to WA -2, WA -24 and WPG.
It was found that the density (D0) and weight percent gain (WPG) rose when the lime ratio increased in the two impregnation procedures that were used. When the 1%, 3% and 5% lime was added, respectively, the D0 values were found between 0.41 and 0.49 g/cm3. Depending on this, the WPG increased between 0.62% and 2.28%. Applied impregnation methods with lime progressively decreased water absorption and thickness swelling to the samples. It was observed that WA-2, WA-24, TS-2 and TS-24 values decreased, when the 1%, 3% and 5% lime was respectively added.
The WA-2 decreased between 11.5% and 30.5%, WA-24 values between 6.9% and 18.4%, TS-2 values between 10.9% and 27.6% and TS-24 values between 12.6% and 29.7% in immersion method. In the vacuum method, which is the other method applied, The WA-2 decreased between 18.2% and 42.2%, WA-24 values between 12.3% and 25.7%, TS-2 values between 22.6% and 40.5% and TS-24 values between 13.9% and 33.6% (
Table 3). These data are consistent with earlier research, which found that adding lime to wood increased its physical qualities and made it more stable. In addition, there appear to be obvious differences in physical properties between the applied methods. It is seen that the vacuum method provides more stability to the wood material compared to the immersion method [
52,
53,
54].
Table 3 displays the Surface roughness, contact angle, and LOI characteristics of samples treated with various impregnation methods using black poplar. Through the application of the ANOVA test, we detected a statistically significant differentiation in the physical properties of the experimental specimens from both the control and impregnated sample groups. Following the implementation of the Duncan test, we identified four consistent and similar groups within each dataset associated with Surface roughness, contact angle, and LOI.
Table 4 show average values of the three roughness parameters taken from the surface of the samples. The average roughness parameters (Ra) increased with an increase in the solution ratio. The values were found to be between 2.77 and 5.22. Compared to the control group, the B group exhibited the smallest alteration, registering a 21.3% change, while the G group displayed the most substantial variation with an 88.4% shift. It increases the surface roughness of the impregnation process. It is explained that this situation is related to the increase in the amount of substance on the surface as the amount of retention increases [
55,
56,
57].
The contact angle values of the groups included in the study are shown in
Table 4. It has been determined that as the lime concentration ratio increases, the contact angle increases. The values were found to be between 41 and 68. It has been determined that the highest hydrophobic sample group with a contact angle of 68 is obtained with group G, which increases hydrophobic by 65.8% compared to group A. Similar to findings for water absorption, increasing lime particles increased the contact angle. Contact angle was significantly higher in woods treated and impregnated with nanoclay and lime particles [
58,
59,
60,
61].
The LOI values of the sample groups are summarized in
Table 4. The values were found to be between 23.16% and 31.23%. It has been determined that the highest fireproof sample group with a LOI of 31.23% is obtained with group G, which increases fire resistance by 34.8% compared to group A. In wood impregnated with lime minerals, the LOI value increased as the lime ratio increased. LOI values were found to be between 26.75% and 30.08% in immersion method, between 28.27% and 31.23% in vacuum method. The vacuum method is posited to yield a superior insulating effect against heat transfer compared to the immersion method. The retardation of flame propagation appears to stem from the lime's capacity to facilitate the generation of char. This ensuing coal coating forms an insulative barrier, impeding the passage of combustible gases that sustain the flame and displaying resistance to heat transfer [
62,
63,
64].
The sample groups subjected to different impregnation methods, FTIR analysis was employed to discern the functional groups and chemical interactions among the materials. The FTIR spectrum exhibited observable shifts in the characteristic peaks of cellulose, hemicellulose, and lignin, contingent upon the impregnation method and the ratio of lime additive. FTIR spectra encompassing the impregnated black poplar samples, as well as the control samples, were recorded over the wavelength range of 4000 to 400 cm
-1. The control group and the groups impregnated with both impregnation methods show absorbance peaks for wood fibers at 876 cm
-1 (P-O-C), 1060 cm
-1 (C-O-C), 2910 cm
-1 (C–H) and 3450 cm
-1 (O–H). In additional, the impregnated groups showed a new peak at 1450 cm1 for C–N stretching vibration (
Table 5 and
Figure 1).
The presence of a band at 3450 cm
-1 signifies a reduction in the quantity of OH groups, leading to a further decrease compared to the control group. An examination of the FTIR spectroscopy peaks reveals notable alterations in cellulose, hemicellulose, and lignin due to the processing [
23,
66,
67]. In contrast to the control group, the peak observed at 2910 cm
-1 is notably diminished. This decrease can be attributed to the asymmetric stretching of C-H methyl and methylene groups [
68,
69,
70]. Conversely, a noticeable increase is evident in the peak at 1450 cm-1 compared to the control group. This peak is characteristic of lignin components and signifies symmetrical tension vibrations in C=O and -COO groups within aromatic rings [
71,
72,
73]. Furthermore, it is postulated that the reduction in the peak at 1060 cm
-1 compared to the control group, along with alterations in the CH content within polysaccharides, serves as an indicator of changes in the hydrophilic properties of the cellulosic material [
23,
69]. Simultaneously, these changes elucidate the influence of functional groups in the added lime minerals on the wood. Another significant observation is the increase in the 873 cm-1 band relative to the control group, which can be attributed to the Si-O-Al stretching mode associated with CaO [
74,
75]. Additionally, distinct peak bands are discernible at 430 cm-1 [
23,
76]. Those findings suggest that lime minerals were succeeded to be grafted into the poplar wood fibers. FTIR results were consistent with the results of the analysis of TG/DTG and compressive strength results.
TGA and DTG (differential thermogravimetric analysis) thermograms of the impregnate and unimpregnated black poplar samples are plotted in
Figure 2 and
Figure 3.
The provided data in
Table 6 summarizes the initial decomposition temperature (T
0), maximum degradation temperature (T
max), final temperature (T
f), and residual weight (RW, %) for wood samples, both impregnate and non-impregnated of calcium hydroxide. The onset of degradation occurred at 140°C for both the impregnated and non-impregnated black poplar samples, signifying the removal of water and certain extractive components from the specimens up to this temperature [
77,
78]. After 140 °C, the decomposition process continued until 476 °C in the control sample, between 494 to 531 °C in the samples impregnated with immersion method, between 532 and 584 °C in the samples impregnated with vacuum method. The highest final temperature was determined in the G sample with 584 °C. Maximum degradation temperature is the lowest value in control sample with 329 °C, the highest value in the G sample with 347 °C. From 140 °C to 476 to 584 °C, hemicellulose, the remaining extractives, lignin, and cellulose were decomposed [
22,
79]. The residue weight varied depending on the type of impregnation application method. The rate of the RW at 600 °C in the samples, was 16.2% in control sample (A), between 18.3 and 22.3% in the samples impregnated with 1immersion method, between 19.8 and 24.9% in the samples impregnated with vacuum method. The TGA study results showed that as the concentration of calcium hidroxite increased, the heat resistance of the fibers gradually increased. Additionally, the amount of residue detected in the vacuum method is slightly higher than in the immersion method. These values are relatively low when compared with the literature results [
80,
81,
82,
83,
84].
The observation under SEM at high magnifications showed the samples of impregnated and unimpregnated black poplar (
Figure 4 and
Figure 5).
SEM analysis of impregnated wood material revealed the presence of impregnation substances concentrated along cell and passage edges. Additionally, nanoparticles were observed to form clusters within certain regions of the trachea [
85]. It can be seen that the amount of impregnation filling the cell spaces is related to the change in concentration.