1. Introduction
Manual handling tasks such as opening a jar, lifting a weight, and manipulating objects of different shapes and sizes, both in daily activities and at work, require high hand/wrist dexterity and the appliance of forces. These actions performed for a prolonged time, or where they are violent, irregular, repetitive, and/or involve awkward postures, play a role in the growth and aggravation of musculoskeletal discomforts of arms, wrists, and hands [
1]. Musculoskeletal Disorders (MSD) affect joints, bones, muscles, tendons, or ligaments. They can progress from mild to severe and can lead to episodic or chronic diseases that alter the quality of life of people by reducing mobility and dexterity in activities of daily living (ADL). They can also arise as a result of aging, disabilities, and injuries.
Work-Related Musculoskeletal Disorders (WRMSD) have been known for a long time with early literature dating back to the work of Bernardino Ramazzini, an 18
th Italian physician and scientist, who is considered the father of
occupational medicine [
2]. His studies on workers in Padova (Italy) identified more than 50 methods for preventing harm at work and pointed out that "workers’ diseases" were attributable to the working environment, and prolonged, violent, irregular movements and postures [
3,
4,
5].
Nowadays, as reported by the World Health Organization (WHO), approximately 1.71 billion people have MSD worldwide, most of which involve pain in the lower back and upper limbs [
6]. In Italy, a report from the Italian Workers’ Compensatory Authority (INAIL) [
7] confirms this noting that 51.6 % of all Italian workers suffer from back pain problems, while 46.7 % have upper limb-related problems [
8].
Fortunately, exoskeletons are increasingly being shown to provide benefits to the human body by transferring loads from the most vulnerable areas, and through the effective transfer of energy between the human and the robotic system. The number of projects involving these devices has increased dramatically since the 2000s and has involved different sectors such as military, medical, and industrial [
9], although many of the very first examples were for military programs such as DARPA’s “Exoskeleton for human performance augmentation”. The key early developments were also focused on static devices for rehabilitation in clinical settings to help recover functionalities of the limb or reduce pain after injuries [
10,
11]. However, today the growing impact of WRMSD is placing more emphasis on Occupational Exoskeletons (OEs).
Crea et al. in [
12] produced a roadmap for the large-scale adoption of OEs that highlights the costs and benefits of these technologies in real-world scenarios, but only in the past 12 years commercial wearable solutions have entered the market to assist workers in burdensome and repetitive tasks [
11]. Although this growth has been substantial, few have focused on the wrist, despite this being considered the fourth most common site for musculoskeletal pain in the upper limb [
10,
11,
12,
13,
14]. This is due to design difficulties in the one-to-one correspondence with the human body. As presented and explained in the
Part I of this work [
15], these devices have to meet a variety of often
requirements including: the bio-mechanics and pain factors of the human joint; the
application field; the
kinematic compliance with the human limbs and joints; the
dynamic compliance according to the forces/torques required to perform certain tasks; the
stiffness of the mechanism; the
ergonomics and
safety of the device, all of which must combine to ensure the system’s adoption in real scenarios and its overall acceptance.
Different design structures have been explored by researchers and are still under development in the areas of rehabilitation and assistance [
13,
14,
16,
17,
18,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29,
30,
31,
32,
33], and occupational [
11,
34,
35,
36] exoskeletons. Those structures, as shown in the part I [
15], can be classified according to the stiffness, actuation type, power source, power transmission methods, sensing and control strategy. Rigid devices [
13,
16,
17,
18,
31,
32], mostly made of hard and stiff materials (e.g. stiff linkages and gears), are preferred for better reliability in motion control and force/torque transmission. But soft or compliant structures are also seen to have benefits when there is a demand for more comfortable, lighter, safer devices that can overcome axis mismatches [
11,
14,
19,
20,
21,
22,
23,
24,
25,
26,
27,
28,
29,
30,
33,
34,
35,
36,
37,
38]. Soft are composed of materials such as textiles, foam, rubber, or silicon, and have the advantage of being more comfortable and ergonomic, not hindering the natural movement of human joints. While compliant devices are increasingly seen as a good compromise between totally rigid or soft, as they are a system of compliant structures, cables, and springs, which are partly stiff and soft [
15]. With respect to actuation type, a first and very critical distinction can be made between passive and active exoskeletons. Passive devices (which are by far the most common) are often driven by springs that store potential energy typically extracted from motion of the user [
18,
28,
31,
33,
36]; while active units can use a variety of different sources of power: electrical [
11,
13,
14,
16,
17,
18,
19,
23,
29,
30,
32,
35], pneumatic [
20,
21,
22,
34,
37], and thermal [
24,
25,
26,
27,
38]. Electrical motors are the most preferred due to their robust controllability, good power-to-weight ratio, and price. The type of power transmission influences the rigidity of the system. Various methods have been explored involving rigid structures (such as direct drive, rigid links, or gears) [
13,
16,
17,
18,
27,
31,
32], tendons or Bowden cables [
11,
14,
19,
23,
26,
29,
35,
38], or compliant elements (such as springs, artificial muscles, or flexible joint-less structures) [
20,
21,
22,
24,
25,
26,
28,
30,
33,
34,
36,
37]. To function correctly, providing feedback for and to the human body, all wearable devices need sensing and control paradigms, and usually adopt more than one type of sensor and control strategy. In wrist exoskeletons, the key sensing parameters are position detected by encoders, potentiometers, IMU or flex sensors, force/torque measured using load cells, pressure sensors, or force resistive sensors (FSR), and bio-signals recorded using electromyography (EMG). Controllers can be designed to exert predefined trajectories and forces/torques based on a Control Passive Motion (CPM) strategy. This is mainly used in rehabilitation protocols for passive users. Or to provide Assistance-As-Needed (AAN) control, that guarantees a higher adaptability to the user needs. Furthermore, controllers can work in an active resistance mode by adjusting the stiffness of some springs to impose forces/torques that resist the motion of the subject and improve rehabilitation training.
Although Part I has already focused on the human wrist anatomy and bio-mechanics, relevant musculoskeletal disorders, and the requirements and issues to guide the design of wrist exoskeletons. However, it does not include how these aspects can be implemented into effective robotic devices. Thus, as a continuation of Part I, this Part II is motivated by the intention to describe how different technologies and different requirements were put together to create effective wrist exoskeletons. This article reiterates that there is a very clear distinction between hand and wrist, especially from a clinical point of view [
39]. Frequently diagnosed wrist injuries include carpal tunnel syndrome (CTS), ganglion cysts, sprains, tendinitis, and tenosynovitis as a result of repetitiveness and speed of the task, awkward postures, and the use of force while lifting and transporting loads, holding objects or using different working tools [
15]. Thus, all the devices discussed in this article are designed to support the wrist by facilitating the execution of certain movements following the human wrist kinematics, and reduce the pressure on the bones, ligaments, and tendons of the wrist by providing assistance force. This helps lower the strain on the forearm muscles, thereby decreasing the risk of injury due to the aforementioned problems.
This
Part II paper review differs from the available literature [
10,
12,
40,
41,
42,
43,
44,
45,
46] through its focus on
wearable and portable wrist exoskeletons designed since the 2000s and available both as prototypes and as commercial devices. With respect to the previous work (Part I), it highlights the features of each device more clearly, by analysing their mechanical design, control, and functionalities, highlighting pros and cons, and providing general suggestions on industrialising effective devices. The reported devices are grouped on the basis of the structural stiffness (rigid, soft and compliant) and field of application (rehabilitation, assistance, and occupational). The criteria for categorizing exoskeletons into rehabilitation, assistance, and occupational are mainly associated with required force/torque values depending on the aim to be addressed, as can be deduced from Part I. In rehabilitation, because of impairments, muscular spasticity, or bone weaknesses, the limb does not function properly. Therefore, the forces and torques must be low to avoid worsening of medical conditions, and movements are slow and gently controlled to restore natural functions. In the occupational field, mid-high forces and torques are usually required. The limb is fully and correctly functioning, so the device should provide additional force to support the user by reducing workload. The assistance domain may be considered as somewhat in between the rehabilitation and occupational fields. The user may come from a post-rehabilitation phase and still have a weak limb that is not fully functional as it should be. Thus, mid-low forces/torques are usually required to help the user in daily activities.
This paper seeks to identify the disparity between marketed and prototype products by examining the technical distinctions and peculiarities, determining the most suitable features for creating effective devices that meet user needs, and exploring the obstacles that can prevent their commercialization. It is organized as follows: in
Section 2 there is the explanation and schematization of the materials and data selection protocol adopted. In
Section 3 and
Section 4 there are detailed descriptions of wearable and portable wrist devices available, respectively, in a prototyping phase and in the market, and conceived for rehabilitation, assistance, or occupational purposes. As a result of the state-of-the-art analysis, in
Section 5 the authors propose a conceptual idea of a novel portable soft wrist exoskeleton for occupational assistance. Finally,
Section 6 summarises the most significant findings of the review paper and future trends of wrist exoskeletons. To simplify the gathering of information by the reader, a summary table is proposed in
Appendix 7 (
Table 1) reporting all devices took into account and their characteristics. All acronyms are listed and defined after Appendix in Abbreviations.
2. Materials and Methods
The methodological approach behind this review paper consists in searching on the market and in several databases (i.e. Google Scholar, MDPI, Scopus, Frontiers, Elsevier, ResearchGate, IEEE/ASME, ScienceDirect, Sage, Wiley and Taylor&Francis), looking for all technologies explored and implemented since 2000’s about wrist exoskeletons.
The main keywords for conducting the research were “Wrist exoskeletons”, designed to be “Wearable” and “Portable”, for “Rehabilitation”, "Assistance", or "Occupational" purposes. To ensure the results best reflects the goals of the study a set of specific inclusion and exclusion criteria were implemented to refine the search domain.
Inclusion criteria consist of:
Upper limb exoskeletons which include the wrist in their design;
Devices able to relieve pain or mitigate fatigue by supporting at least one wrist movement;
Devices intended for rehabilitation, assistance and occupational purposes;
Portable devices;
All studies must be accessible by the authors in English.
Exclusion criteria consist of:
Prosthesis or exoskeletons which do not allow free wrist movements;
Military devices;
Fixed/grounded devices;
Studies in other languages or with insufficient information, which made the analysis unclear.
The methodological approach used, and shown in
Figure 1, is similar to that of the part I [
15], and focuses on describing, in detail, the design, control and assessment of the wearable and portable wrist exoskeletons.
4. Commercial Devices
Searching online it is possible to notice how difficult is to find in the market devices conceived for workers’ wrist assistance. Most of them are designed for rehabilitation and training, or are still prototypes unable to jump out from research labs and hit the market. In 2020 Forbes published an article titled
"The Number Of Companies Making Industrial Exoskeletons Has Been Quietly Increasing For The Past Five Years" [
52]. One of the main contributors was Borislav Marinov, a founder of
ExR-ExoskeletonReport website [
53]. Borislav pointed out that still a comprehensive definition of what constitutes an "industrial exoskeleton" has to be defined [
52]. The
Wearable Robotics Association (WearRA) has estimated that the total number of businesses engaged with producing or distributing industrial exoskeletons has increased by 350% between 2015 and 2020, tallying an increase from 16 to 56 companies (as shown in
Figure 22), and more than 700% up to now with almost 120 companies around the World [
52,
53]. A reason behind this increase may depend on a recent shift in the perception of the exoskeleton not as something which makes people either "superhuman" or "better", but rather as a specific tool, that could be worn and help workers complete physically repetitive tasks safer and more efficiently.
To get an idea of which are the exoskeletons that have been introduced onto the market over the last decade, the website
ExR-ExoskeletonReport has taken on relevance. It could be considered the widest repository/catalog of exoskeleton devices for all application domains [
53]. Looking into the
body area section, it is possible to notice that there is a lack of devices conceived for wrist assistance. These deficiencies make the research and development phases more difficult since there is very little information. Hereafter, we propose a list of devices, already available on the market, which involve the wrist in their assisted segments. All devices taken into account, which will be described in the following sub-sections, are shown in
Figure 23 and grouped according to structural stiffness criteria. Moreover, based on the wrist exoskeleton requirements proposed in [
15], the schematic shown in
Figure 24 provides relevant information about commercial wrist exoskeletons.
4.1. Rigid devices
4.1.1. JAS Wrists
These products are developed by
Joint Active Systems Inc. (JAS), a leading company in the US for range-of-motion therapy for patients with motion losses. They provide a wide range of options, for assisting different limbs and joints, to meet the needs of each patient, and some open-source data/analyses demonstrating the effectiveness of these devices. The company proposes a well-structured protocol for starting ROM therapy after an injury or surgery.Their pioneering device for the wrist is JAS Static Progressive Stretch (SPS) Wrist. It utilizes proven principles of SPS to achieve permanent restoration of joint ROM. It is conceived for injuries such as distal radius/ulnar fractures, carpal fractures, ligament/tendon repairs. Clinical studies carried out in more than 60 patients with deficits in wrist flexion or extension ROM, or healed distal radius fractures, have shown an increase in ROM, and grip strength already after six months of therapy [
57,
58].
However, among all their products oriented to the wrist joint, we would like to focus more on the devices called
Advanced Dynamic Wrist Flexion and
Extension [
31], shown in
Figure 25 since they seem more practical and comfortable for use outside clinics, at home to enhance therapy, while sleeping and resting to achieve permanent RoM gains. These devices are a ready-to-fit, low profile, and lightweight passive rehabilitation orthoses. They include integrated tension control, allowing patients to optimize spring tension by simply rotating a lever by hand. Actually, there are not many studies reporting on the application Advanced Dynamic JAS Wrists. In [
59] the concept of dynamic splints was tested with 133 patients (78 women, 55 men; mean age 53 ± 17.6) on wrist extension, in both surgical and non-surgical patients (respectively 42 and 91 subjects) following distal radius fractures. The results showed a 62% recovery in active range of motion within 3 to 20 weeks of treatment, with no significant differences between genders, or among patients who received previous surgical intervention. Based on clinical and published evidence, some articles described their safety, usefulness in the effective RoM increase and restoration for all levels of joint stiffness (e.g. wrist arthrofibrosis), and patient satisfaction [
60,
61].
4.1.2. MyoPro Orthosis
MyoPro Orthosis was born in 2006 thanks to the work done at MIT and Harvard Medical School, and then commercialized by the company Myomo Inc,
Figure 26. The product is a wearable active powered arm orthosis (including elbow-wrist-hand) designed to restore the function of paralysed or weakened arm for patients suffering from neuromuscular and neurological diseases or injuries (e.g. stroke arm paralysis, brachial plexus injury, cerebral palsy, multiple sclerosis). The MyoPro weighs approximately 1.8 kg, provides almost 0° to 130° of motion and 7 Nm of torque at the elbow, and 1 - 2.7 Nm torque for the fingers, ensuring the lifting of approximately 2.3 - 3.6 kg [
62]. The device works by reading the faint nerve signals from the skin through sEMG, then amplifies them and activates motors to move the limb as the user intends, as shown in
Figure 26. The wrist joint is conceived for improving dexterity and recovery muscle tones and functionalities.
Since 2017 several experiments have been done to evaluate its effects on in-clinic and at-home rehabilitation in patients with arm weakness following neurological disease. Over fifty individuals who have been diagnosed with upper limb paralysis caused by spinal cord injury (SCI), chronic stroke, or traumatic brain injury (TBI) have taken part in clinical trials. In [
62] a 62-year-old US Army veteran with upper extremity paresis and chronic stroke was involved. He was monitored for 3 years. During the first year, he mainly received traditional occupational therapy (OT) without orthosis, such as electrical stimulation, mirror therapy, massage wand, active assisted and passive ROM, and task-oriented interventions. Starting from the second year it was included in his therapy the use of a functional grasp MyoPro Arm, either in clinics and at home. At the end he was able to independently open his hand (75%), which indicates a substantial improvements in ADLs using his paretic left arm, and in his level of independence. In [
63,
64] 2 adult males (respectively 75 and 31 years old) with SCI were involved. Experimental protocol consists in evaluating active hand-grip angular position, hand-grip force and sEMG from the finger flexor and extensor muscles, by squeezing and opening the hand through 18-training sessions in a rehabilitation research center, three times per week (almost 60 min/session). In [
65] 18 stroke subjects were selected (11 males, 7 females; average age 55.5 (±21.5) years old) in a single-day-session study to evaluate the device usability, functionality and efficacy. Most participants were able to don/doff, use the device without any assistance, and hold up to 1 kg weights for 2 minutes. In [
66] 13 volunteers (5 males, 8 females; average age 50.9 (±19.9) years old), 7 of whom suffered a stroke and another 6 TBI, were involved in a pilot study of about 18 weeks of both in-clinic sessions and home exercise therapy with the use of MyoPro arm. In-clinic therapy consisted of 2 weekly sessions each lasting 1.5 h under the direction of a physical therapist. In [
67] 18 stroke patients participated in a 3 months home rehabilitation trial (13 males and 5 females; average age 52.5 (±14.7) years old). Before receiving their MyoPro, a baseline session evaluated their performance on a battery of functional tasks (e.g. move object to mouth, hold object in space,stabilize object) with their paretic side.
Overall, participants involved showed a high level of satisfaction using the device, and significant improvement in overall task completion (time and correctness in execution); furthermore, compared to baseline (without the device), they were able to perform bi-manual tasks for prolonged periods, increase their independence in ADLs, improve forces while grasping, lateral pinch strength, wrist RoM, and avoid emerging wrist ulnar and radial deviations. Moreover no serious adverse events, such as hyperextension of the joints, pain caused by the device, or skin breakdown were recorded [
62,
63,
64,
65,
66,
67,
68].
4.2. Soft devices
4.2.1. Carbonhand®
Carbon-Hand is an assistive soft robotic glove for use outside of clinical settings, built on the Soft Extra Muscle (SEM
TM) technology [
35,
69]. It is sold by Bioservo for almost
$7000. It is designed on a glove with pressure sensors in the fingertips to measure contact forces when interacting with objects or tools. Thus, power will be applied when the user initiates gripping to ensure a firm grip. So, it activates 1 DoF: the gripping (or finger flexion). It augments human capabilities by applying a force of up to 20 N per finger (involving only 3 fingers). The overall device weighs 685 g (glove + control unit), but since the control unit and the battery could be placed wherever preferred to the user’s body, weight should not be an issue. Batteries are designed to last approximately 8 hours and the device is available in different sizes (XS, S, M, L, XL) for both right and left hands. The device is conceived for rehabilitation and assistance-at-home by helping people with reduced hand functions perform ADLs independently [
35,
69]. This device goes under our attention because, due to motion synergies, hand dexterity is related to wrist motion and resistance capabilities: problems at the wrist level reduce grasping ability. Therefore, this device could be considered a valuable wrist support.
Figure 27.
Bioservo Carbonhand
® device and examples of related application [
54]. Legend: 1) SEM unit; 2) Cord; 3) Arm strap; 4) Slap wrap: 5) Glove, three finger version.
Figure 27.
Bioservo Carbonhand
® device and examples of related application [
54]. Legend: 1) SEM unit; 2) Cord; 3) Arm strap; 4) Slap wrap: 5) Glove, three finger version.
A first pilot study in [
70] involved 15 participants (18 - 65 years old) with a chronic SCI and impaired hand function. They were given instructions on how to use the device at home for 12 weeks for at least 4 h a day during regular ADLs, and executing task-specific activities such as squeezing and releasing a soft ball, simulated drinking, eating a meal and writing. Participants were asked to record their activities in a diary. They returned for reassessment after week 6 and week 12 to evaluate grip strength and hand function. Most participants reported that they used the glove 0.3–6 h daily, and the average grip strength across subjects improved from initial (9.9 ± 2.9 kg), to week 6 (14.0 ± 3.0 kg), and week 12 (14.0 ± 3.2 kg). Moreover, it has recently been assessed for six weeks in 63 participants (between 18 and 90 years old) with impaired hand functions [
71]. The protocol consists of 5 assessments for each participant: 3 pre-assessments across three weeks as baselines prior to the intervention; a post-assessment Within 1 week of the end of the intervention; and a follow-up assessment 4 weeks later to measure the retention of effects. Participants are patients who experience limitations in hand function, and who will therefore be asked to use the glove, at least 180 minutes per week, during ADLs at home (such as lifting and carrying items, performing hobbies, cleaning, cooking). The outcome measures are handgrip strength, arm and hand functional abilities, amount of glove use, and quality of life. Preliminary results have shown promising improvements in grip strength (+27%), pinch strength (+15%) and hand functionality (+12%). Since 2022, it has also been approved as a medical device according to the European Medical Device Regulation (EU-MDR).
4.2.2. Ironhand®
IronHand
® is a soft active exoskeleton for grasping assistance and augmentation also built on the Soft Extra Muscle (SEM
TM). Initially, the development of the SEM
TM technology was intended to rehabilitate patients with impaired hand function (e.g. CarbonHand
®). Today, Bioservo Technologies is also focusing on prevention of injuries at work. The product has undergone long-term testing with various industrial partners, which have become key factors for its quick development since its first release in 2019 for almost
$6,500 [
35,
55].
IronHand 2.0, shown in
Figure 28, consists of a sensorised glove, a back-pack (with control and battery) and a hip-carry, everything designed in different sizes (S, M, L, XL) to better fit user’s body. The whole system weighs almost 2,75 kg, of which 50 g the glove. The lithium battery in the back-pack is the sore point for the weight with a full-charge duration of almost 6-8 hours. The glove has force sensors (FSR) on the finger tips and the palm, and it is innervated by artificial tendons (e.g. bowden cables) which enhance fingers flexion and gripping thanks to the push-pull action of linear DC motors. Enabled when force sensors detect certain pressure levels, the tendon-driven system can generate a maximum force of 16 N per finger (80 N in total) [
35,
55], adjustable to adapt to different needs and applications, as shown in
Figure 29. The device can collect and share data through Bluetooth, 4G and Wi-Fi among different devices (e.g. tablet, control equipment), and save them in a local storage or in cloud (BioCloud
TM),
Figure 29. The collected data also allow to assess the wearer’s risk of developing injuries. Several clinical trials have been done on the SEM technology over months [
54,
55,
70,
71]. First preliminary study on the effect of IronHand in working tasks (automotive assembly) has been published in [
72]. Eight participants (4 males and 4 females) were identified by a General Motors (GM) ergonomist based on the task which required the hand to be active for most of the work cycle, gripping efforts to manipulate parts/tools, and willingness to use the device for 2 weeks. Muscle activity was recorded using sEMG from main forearm muscles. For each participant, sEMG was collected on the first day without IronHand, and on the second day with it. Once all electrodes were properly placed, participants performed muscle specific isometric maximum voluntary contractions (MVCs) for 3 seconds. Controlling task, repetition and cycle variables across participants was not possible, since each one performed different tasks within a work cycle (almost 120 sec) on the assembly line for one 8-hour shift (e.g. curtain airbag installation and secure, floor-pan secure, overhead fastener secures, carry and installation of engine splash guard). Overall results have reported a significant reductions in forearm muscle activity, improvement in gross hand grip strength, pinch strength and all hand functions (e.g. grip, grasp, precise movements, writing, etc). Further evaluation demonstrated that 59% of the recorded cycles resulted in a reduction in at least one muscle’s activity and 41% in an increase in activity. Thus, when compared to no exoskeleton, the IronHand produced both increases and decreases in forearm muscle activity, depending on the individual and the specific tasks. Therefore, specific use cases need to be carefully determined and the device optimized for each individual to ensure benefits.
Even if it is a hand exoskeleton for grasping augmentation, again due to motion synergies, it is safe to assume that grip force and wrist fatigue are in a sense correlated. The strong the grasping the more compression will be transmitted to hand ligaments and wrist. However, in spite of these promising results, in our opinion, this does not mean that reducing grasping fatigue it will guarantee the same reduction in wrist workload. Rather, it will reduce the probability to get injured, inflammations (such as CTS) and pain in the wrist joint.
4.2.3. Paexo Wrist®
Paexo Wrist is a commercial passive wrist exoskeleton developed and sold by Ottobock for almost 160
$. In practice, it is an orthosis which aims at supporting the wrist while moving loads, and preventing injuries and inflammations. It can be used when holding a screwdriver, riveting tool or welding equipment, and carrying loads. By looking on the website
Paexo.com and the user manual, the device adopts innovative solutions: materials for thermal regulation tested in space (provided by Outlast Material), a Pull-2-Lock mechanism for quick one-handed donning in few seconds, a metal splint inside the garment which fulfills the function of a flexible beam to absorb and transfer loads away from the wrist. For a better versatility, the device can fit both left and right hands and is available in different sizes (S, M, L) to satisfy different users. No sensors and control strategies have been implemented. The device and its application are shown in
Figure 30. The company mentions that Paexo Wrist has been thought for relieving muscles and tendons when working for long periods with tools and in assembly, by stabilizing the wrist and ensuring an optimal distribution of the workload. Unfortunately we have found no more technical aspects or analyses about its positive effects on workers’ health. So that, we cannot quantify its usefulness compared to other devices.
4.3. Compliant devices
4.3.1. SaeboFlex
SaeboFlex, shown in
Figure 31, is a custom-fabricated wrist, hand, finger orthosis [
73], developed and sold by Saebo Inc. for almost
$600 [
33]. It is designed to improve mobility in individuals with hand/wrist weakness or spasticity due to neurological or orthopedic conditions. It is a passive device made of resistive springs and conceived for therapy both in clinics and at home. No sensors and control strategies have been implemented. The major goal is to position the impaired wrist and fingers into extension for proper functional grip and release training [
73]. Optimum wrist angle is measured at 35° of extension, which is considered the position where maximum grip effort onset. This value can be modified according to the patient impairment.
Pilot studies [
74,
75,
76] were conducted to explore the feasibility, patients and therapists experience of SaeboFlex training. In [
74] ten stroke patients were recruited from a rehabilitation hospital (five for the experimental group, of which 3 males and 2 females; and five for the control group, of which 4 males and 1 female). Subjects in the experimental group participated in 4 weeks of training using SaeboFlex for 1 hour per day, 5 times per week. Each session consisted of 9 task-oriented practice sessions involving the hemiparetic arm, such as moving a soft ball side-by-side, diagonally, reaching a target, grasping and releasing a soft ball. Each subject in the control group wore the same orthosis for 1 hour per day without participating in upper extremity training. In [
75] eight stroke participants (4 males and 4 females; 70 ± 15 years old) with upper limb extremities weaknesses were recruited for 12 weeks of rehabilitation. A battery of measurements were taken at baseline, 4, 8, and 12 weeks. Participants were trained once or twice a day with sessions lasting between 5 and 105 minutes per day. The number of grasp and release repetitions ranged between 12 and 500 per day. In [
76] authors focused more on the patients and therapists’ experiences by using SaeboFlex with both quantitative and qualitative data coming from previous clinical trials. Eleven stroke participants (7 males and 5 females; mean age was 60.2 ± 7.89) were recruited to answer questionnaires after their training program with the device. The questions relate to the Psychosocial Impacts of Assistive Devices Scales, and how the SaeboFlex supported their ability to do, be, become, and belong. Furthermore, five therapist were enrolled and asked to complete reflective responses for their work with clients. In [
56] a 43-year-old woman with left upper extremity spasticity after stroke was involved in a treatment which combines botulinum toxin injection and SaeboFlex training. A 16-week program consisted of three 50-min sessions daily and focused on grasping and releasing with and without the splint. The patient was evaluated before botulinum toxin injection and after 6, 12 and 16 weeks. After completing the program, the treatment reduces disability and improves quality of life. However, further investigation is needed.
Overall results from clinical trials and questionnaires, conducted over months on patients who suffered from stroke [
56,
74,
75,
76,
77,
78], have proven that the device is safe, improves hand grip strength and dexterity moving objects, increases wrist extension RoM by 5-6 degrees, facilitates clinically significant improvements in upper limb function, coordination and velocity, participation and independence in ADLs, and reduces carer burden and associated costs.
5. Design proposal for a portable wrist exoskeleton
Based on the literature and our experience, in this section, we propose a conceptual idea (TRL 1-2) of a technological device to assist all wrist movements, provide sufficient force support, and guarantee good user acceptance in industrial settings. Softness, lightness, and customization are a must. Although obvious, these are factors that often emerge from user evaluation questionnaires [
13,
14,
19,
68]. Therefore, we will design a wrist exoskeleton on a glove to meet comfort requirements. We will customize the device to the user by taking anatomical measurements and utilizing 3D scanning technologies for the hand/wrist shape [
11].
The device should allow the main movements of the wrist (flexion/extension and radial/ulnar deviation) and a combination of them in a controlled way. This would help during activities such as screwing, holding, hammering, and lifting. However, the RoM must be limited to avoid overstretching the human joint causing pain. This is in line with the safety requirements of a wearable device [
15].
Gripping is also important, as the more the grasping, the more compression between the wrist ligaments, and the higher the probability of getting carpal tunnel inflammation.
To allow these movements, the idea is to use cable transmissions. Soft plastic supports/saddles (thick purple shapes in
Figure 32 and
Figure 33) would be sewn on a glove to hold steel or fiber cables (tiny light blue lines in
Figure 32 and
Figure 33) on the back, palm, lateral sides of the hand and fingers, as shown in
Figure 32 and
Figure 33, where forces would be applied. The shape of cable supports would be designed starting from the 3D hand/wrist profile. The cables from the actuators should be routed around the hand, passing through Teflon sleeves (black in
Figure 32 and
Figure 33) along the forearm to reduce friction. Care should be taken to avoid sharp edges or bending angles (e.g. 90° or more), as these cause friction losses along the cable’s path. One cable would be used to actuate a single wrist movement, except for grasping, where all cables around the fingers would be actuated simultaneously.
A rotary actuator, with a proper reduction transmission, would allow agonist and antagonist movements by pulling two cables (flexion/extension and radial/ulnar deviation), and would guarantee backdrivability. While for grasping a linear motor would be used to pull and close all fingers simultaneously. Forces (green arrow in
Figure 32) would be applied through cables attached to actuators placed remotely, e.g. on a back-pack. This would help redistribute localized weights on the hand/wrist.
In terms of dynamic requirements [
15], ideally, the device should guarantee to hold objects of 5 kg with almost no muscular effort. This could be beneficial both in rehabilitation and industrial sectors while handling loads. Actuators and transmissions have to be sized according to the weight to be handled. Consider a weight of 5 kg held on the palm, 10 cm from the wrist joint. It produces a force of almost 50 N and a torque of 5 Nm, which has to be compensated by the exoskeleton. Considering that standard normal-sized men’s wrists have a 16-18 cm circumference, the wrist radius is between 2.5 - 2.8 cm. Therefore, the cable force to produce 5 Nm torque around the wrist should be almost 180 N. This can be improved with special supports by raising the cable and increasing the radius with respect to the wrist. These supports (orange in
Figure 32 and
Figure 33) would also avoid cables unwinding, prevent the force vector from passing through the wrist CoR without producing effective torque, as shown in
Figure 34, and reduce compression forces on the wrist.
In fact, without these supports, the cable may become loose during pulling, causing the force to be closer to the wrist’s center of rotation, thus reducing the momentum and augmenting wrist compression (in Figure 34 the distances d, d’, and d” represent the pulling force arm in the neutral, flexion, and extension positions, respectively). With cable supports the cable unwinding is limited, and there is always a minimum distance, similar to that in the neutral position, which ensures a minimum effective momentum even when the wrist is flexed (the worst position).
We would implement sEMG sensors (red in
Figure 33) to detect electrical muscle spikes and muscle fatigue when the user moves the wrist. And FSR sensors (yellow in
Figure 33) in the palm to detect when an object is grasped and measure the gripping pressure. A control system would rely on state-of-the-art controllers based on machine learning strategies to anticipate hand/wrist movements according to muscle activation, and on a PID controller to generate the required pulling forces on cables [
16,
79,
80,
81,
82]. The control scheme will be structured on two levels, as depicted in
Figure 35, to guarantee the user is free to move as intended and experiences assistive forces with appropriate timing and extent. The high-level strategy establishes wrist movement based on muscular activation, the necessary amount of assistive force/torque and generates reference signals accordingly. While, at the low-level, a closed-loop force/torque controller tracks the reference signals at each actuator. EMG signals would be recorder from the high level controller, segmented and classified (e.g. by adopting neural networks or support vector machines classifiers) to establish the intensity of muscular activity, recognize which muscles are working and predict hand/wrist movement. FSR sensors in the palm would help assess the applied grasp force, which would be correlated with the amplitude of the EMG to determine the amount of support to be provided. As a result, force/torque and pulling direction reference signals would be generated by the high-level control and sent to the low-level controller. There a PID controller determines which motor to switch on based on the expected movement of the wrist, and regulates the output force/torque at each motor by tracking the reference force/torque signal.
The objective is to design a device that supports user handling at least 5 kg without effort, as soft and light as possible (less than 1 kg), comfortable, portable, with a 6-8 hours battery, and an affordable and user-friendly command interface (UCI). We are inspired by existing commercial and research products with the most promising characteristics and well received by patients and workers. We aim to enrich research by creating a new wrist exoskeleton for occupational purposes, helping to support all wrist movements during activities that can be detrimental to its health.
Figure 35.
Control scheme articulated in two levels. The high-level is responsible for the assistance to be given within appropriate timing. The low-level determines which actuators to switch on and regulates the force/torque output references at the actuators.
Figure 35.
Control scheme articulated in two levels. The high-level is responsible for the assistance to be given within appropriate timing. The low-level determines which actuators to switch on and regulates the force/torque output references at the actuators.
6. Discussion and conclusions
During the past few decades researchers have been working towards the development of exoskeletons with improved capabilities and "intelligence" levels to solve problems due to aging, disabilities, overload, strenuous works, which can prevent people from living a normal life, leading to marginalisation both on work and private life. These devices are expected to play an important role in human health in the areas of rehabilitation, assistive technologies, and human power augmentation by transferring loads away from the human body while assisting in certain tasks. Some positive results and approvals have already been achieved in rehabilitation, while others need to be further investigated,such as for the occupational sector. The recent increase in disabilities caused by musculoskeletal disorders (with more than 1.7 billion cases worldwide) has frightened the European Commission and the WHO which have been leading awareness campaigns on this issue. Only in the last decade wearable commercial solutions have entered the market to assist workers in burdensome and repetitive tasks. However, has reported by
Tiboni et al. in [
44], relatively a few focus on the wrist despite being considered the fourth most common site of musculoskeletal pain in the upper limbs.
This paper review provides a comprehensive summary of several types of
wearable and portable wrist exoskeletons, available in both the market and research, as shown in
Table 1 (see
Section 7 Appendix 1), and aims to gather sufficient information to develop critical thinking on what distinguishing features can determine the design of effective exoskeletons depending on the field of application and the requirements to be met. We have described and compared devices conceived for different applications (rehabilitation, assistance and occupational), by focusing on their technologies (hardware and control), their functions, their potential and limitations. Macroscopic classifications of the wrist exoskeleton can be based on several aspects, as described in [
15], including: purpose (rehabilitation, assistance or occupational), stiffness (rigid, soft, compliant), type of actuation, power source, power transmission, sensing, control strategies and technology readiness level (TRL), as shown in
Figure 36 and
Figure 37. A total of 24
wearable and portable wrist exoskeletons have been designed: almost 18 devices for rehabilitation and assistance, while 6 for occupational tasks, as shown in
Figure 36 and
Figure 38.
Looking at those data and
Table 1, a strong prevalence of active devices emerged as they can provide greater forces/torques ensuring a wider range of applications. The most widespread actuation systems are electrical motors due to their robust controllability, great power-to-weight ratio, reliability, and price. For the power transmission, cables and tendons are preferred because of high force transmission, and remote actuation with a better redistribution of weight along the human body. However, they suffer from friction losses with non-linear behaviour, which make their control difficult. To ensure a better control of the device, lot of sensors are implemented. Position (encoder, potentiometer, IMU, flexible sensors) and force sensors (FSR, load cell, pressure gauge) are the most used. Position sensors improve device performance by estimating wrist motion parameters (angle position, velocity, and acceleration). Thus, it allows to determine which movement has been performed, and apply the drive parameters to provide assistance as fast as possible. Clearly, those solutions may suffer from time delay, discretization-related effects if the speed is obtained from position differentiation, or drift problems. Therefore, they usually require additional sensors for a more accurate evaluation of the kinematics. Force sensors are useful for the proper functioning of a device as they estimate the external loads applied to the wrist, thus establishing the torque/force to be applied to compensate for them, providing the required level of assistance at a specific time. However, limitations still occur. Although load cells are robust, very accurate and already calibrated, they are not easy to integrate into wearables because they are bulky, rigid, heavy, and require expensive signal conditioning. In contrast, FSRs are a good solution because they are easy to integrate, inexpensive and lightweight; however, they are not very accurate, must be calibrated, have great variability to environmental conditions, ageing and can be easily damaged.
Nowadays, new control methods based on bio-feedback signals (e.g. sEMG), directly related to the user motion intention, have also been tested. These sensors still have limitations in unstructured environments, as they must be attached directly to human skin and suffer from external noises. The main control strategies adopted are Control Passive Motion (CPM) and Assistance-As-Needed (AAN). The former consists in control the movement of the exoskeleton according to predefined trajectories; the latter evaluates the actual external load or muscle effort to modulate the assistance provided by the robotic device. AAN is strongly recommended in unstructured environments where the user could perform different activities. Moreover, new control techniques are being developed based on Machine Learning (ML) algorithms to predict user motion intention, and reduce the number of sensors adopted.
In terms of ergonomics and safety, the design features sought are kinematic compliance with human joints (choice of an appropriate number of both active and passive DoF), covering and protection systems for electronics and moving parts, wearability, customisation, and lightness. Wearability and comfort are obtained by using soft materials, textiles, and foams, especially on human-robot interfaces, as shock-absorbent or as a coating for rigid parts. 3D scanning technologies have been considered a reliable and increasingly common approach to customised design, gathering information on the shape, dimensions and metrics of a real object. To achieve lightness, the focus is on the choice of design materials and low-profile shapes for the parts that wrap around the limb. Moreover, in active devices, remote actuation helps to locally lowering and better distributing the weights and pressure points on the human body by moving the actuators far from the actuated joints/limbs. Safety is usually guaranteed by introducing mechanical limit stops to avoid excessive joint excursions and cause harm to the user, covering open or forbidden spaces of the robot, avoiding floating cables, implementing emergency shutoff switches, and multiple control routines in the software to monitor sensor status, joint angles and joint torques to prevent sudden and unexpected movements and limit maximum torque.
It is not easy to design wrist exoskeletons because of the complex anatomy of the joint: it can move in a 3D space while supporting high forces in a very compact size. This creates difficulties in reproducing and assisting such kinematics and dynamics, without hindering human movement. Moreover, the requirements and specifications needed in certain applications lead to different design approaches. The majority of the devices reviewed are still under development with promising practical outcomes, tested and used only in a laboratory setting. By looking at these, as presented in
Section 5, the authors are working on the development of a novel portable wrist exoskeleton for occupational purposes. To facilitate user acceptance and accelerate the industrialisation phase, a soft device made on a glove would be the starting point. Tendon mechanisms, remotely actuated via DC motors, would first be tested as more reliable, robust, light, safe and cheap solutions. As sensing, position and force sensors would be distributed throughout the glove to detect wrist movements and forces/torques applied. As control strategies, advanced machine learning algorithms for the AAN would be adopted. They would detect motion intentions and provide assistance according to the position and overload of the wrist.
The main limitations of this study, which may affect the generalisability of the findings, are as follows: a small number of trials conducted on subjects and in real conditions in both rehabilitation and occupational settings, especially for non-commercial devices; a small number of commercial devices that can be compared, especially designed for workers; a limited amount of accessible information on clinical data and experimentation on subjects especially for commercial devices. All this makes it difficult to quantitatively evaluate the benefits of devices and their technologies, without showing real limits. Rather, it only allows one to speculate on what the most effective solutions might be.
Like all products, technological and economic barriers, as well as communication biases, are open issues opposed to acceptance and industrialisation. The main obstacles could be identified in: the high costs and long-term research and development times, which are often incompatible with the views of stakeholders and consumers; lack of interest from stakeholders that makes it more difficult to justify the development; lack of market competitors makes it difficult to identify their pros and cons, and find more advanced solutions; need for CE or FDA or similar certifications. Furthermore, for occupational aims challenges, specific user needs and acceptance issues may concern: physiological (e.g. personal history of physical complaints, wearing comfort), psycho-social (e.g. perceived usefulness, openness to innovation, being in control, safety), work related (e.g. compatibility with tasks, storage, durability, reliability), policy-related and implementation-related factors (e.g. WRMDs prevention, costs, ease of use, training). Moreover, if the development of a device is driven by specific end-user needs and collaborations, the results greatly improve acceptability. This makes it more likely that exoskeletons are adopted rather than deserted after an initial period of testing. Although various frameworks have been suggested on existing technology acceptance models for industrial exoskeletons with potential end-users [
83], a grounded framework is still lacking.
Even though it is difficult to justify exoskeletons effectiveness, due to the lack of long-term experimental tests (more than 3 months), the need for standardized products, evaluation protocols and regulations, these devices bring both benefits and limitations [
83,
84]. Some studies claimed their potential and effectiveness at reducing muscle demand to the pathophysiological mechanisms underlying MSDs during load handling tasks, static bending postures, and elevating postures. However, using exoskeletons could lead to antagonist muscle compensations and/or spinal imbalance, changes in postural strategies and muscle coordination (i.e. inertia, force, speed trajectory), which could, counter-productively, increase tendinopathies and the risk of injuries [
84]. The current state of knowledge does not allow unreserved endorsement of the use of these devices as preventive technologies because many questions still need to be investigated and clarified, in particular the occurrence of muscle fatigue and chronic adaptations, skin pain, the impact of movement assistance on neuromuscular coordination and joints kinematics. In view of emerging health and industrial needs, and thanks to the latest research findings, the authors expect an increase in demand for progress and development in the field of portable wrist exoskeletons in the coming decades, hoping for the same positive results as other devices to improve working conditions and people’s health.
Author Contributions
Conceptualization, R.F.P., D.P., G.B., J.O.; methodology, R.F.P., D.P., G.B., J.O.; formal analysis, R.F.P., D.P.; investigation, R.F.P.; resources, R.F.P.; writing—original draft preparation, R.F.P.; writing—review and editing, R.F.P., D.P., D.C., G.B., J.O.; visualization, D.P., D.C., G.B., J.O.; supervision, D.P., D.C., G.B., J.O.; project administration, D.C., J.O.; funding acquisition, D.C., J.O. All authors have read and agreed to the published version of the manuscript.