1.1. The General Problem
The offshore wind energy sector is undoubtably undergoing an unprecedented growth, with projections indicating substantial expansion in the coming years. As nations strive to reduce carbon emissions, offshore wind power has emerged as an essential solution for coastal countries. The European Union has set new targets, aiming to achieve 111 GW offshore wind capacity by 2030 and a staggering 317 GW by 2050, surpassing the already ambitious goals of 60 GW and 300 GW set in November 2020 [
1]. Similarly, the United States of America have established policies with the goal of installing 30 GW offshore wind power by 2030 [
2], while within Asia, China alone targets for 200 GW by 2030 [
3]. For the effective achievement of these ambitious targets and the alignment with the global goals for net-zero emissions by 2050, the acceleration of the annual deployment rate of offshore wind projects is crucial [
4]. Yet, the offshore wind industry faces significant challenges, which include not only the total lifecycle costs of the turbines themselves but also the inherent risks associated with these substantial investments.
The operational and maintenance (O&M) cost plays a pivotal role in the overall offshore wind turbine life expenses, comprising a range of 13.9% to 19.6% of the levelized cost of energy (LCOE) [
5,
6]. Among these costs, the maintenance strategy itself is a major factor. Evidently, the utilization of corrective maintenance, which involves addressing issues as they occur, is not a sustainable approach for offshore wind turbines, due to the substantial ramifications of prolonged downtimes [
7]. Preventive maintenance schemes, which depend on frequent inspections aimed at addressing issues before they lead to failure, hold the potential to mitigate these maintenance-related downtimes; however, the harsh oceanic conditions limit the available time windows for on-site inspections, extending the periods between them. Consequently, more time is allowed for damages to develop into an irreparable level before being detected [
7]. Moreover, planned on-site inspections demand considerable downtime, as many of them cannot be conducted while the turbine is operational. Finally, given that floating wind turbines can be situated to well over a hundred kilometers from the shore (e.g., the Hywind Tampen wind farm, locate in the Norwegian North Sea [
8]), the transportation cost for the inspections are also substantial. These challenges can be mitigated with condition-based maintenance strategies, which involve the continuous remote measurement of relevant information regarding the structural state, as well as the utilization of Structural Health Monitoring (SHM) techniques for damage detection [
9].
A critical part of Floating Offshore Wind Turbines (FOWTs) that requires monitoring is the mooring lines, as their failure may lead to several catastrophic events [
10]. Firstly, such failure will result in a drift, disconnecting the electric cable, jeopardizing the power production, and introducing the risk of collision with other wind turbines. Furthermore, the stability of the structure itself can be compromised, resulting in increased oscillations, subjecting other critical components to additional stress [
11], and potentially leading to capsizing ore even sinking. It becomes evident that maintaining an up-to-date understanding of the mooring line conditions is essential for preventing these dire consequences.
When it comes to deep-sea installations, conventional chain or steel wire are not appropriate options for the mooring system since, with increasing depth, the weight of the mooring line alone exceeds its stress limit. Synthetic fiber ropes are advantageous in this regard, as their density is comparable to water’s, allowing for neutral buoyancy and therefore rendering them suitable for any depth [
9]. Furthermore, they possess greater fatigue and corrosion resistance, which are significant design factors in the corrosive and dynamically loaded offshore environment [
12]. Nonetheless, these advantages come with some challenges when it comes to the lines’ monitoring.
Usually, mooring lines are monitored through visual inspections using Remote Operated Vehicles (ROVs). Although this approach may be suitable for monitoring chains or steel wires, it is not for synthetic mooring lines. This is because the complex composition of synthetic ropes and their jacket, if present, hinders potential damage in the internal strands [
13] (see
Figure 1). Furthermore, biofouling and murky water might also obstruct reliable visual inspection. Therefore, alternative methods of monitoring must be employed.
For the monitoring of synthetic mooring lines, vibration-based methods constitute a fitting choice due to their several advantages [
14]. Firstly, they possess the potential to detect a wide range of damages, including those which may not be visible from the outside of the jacket. Additionally, these methods are cost-effective in terms of instrumentation and operation, as they require only a small number of sensors. The sensors, typically accelerometers, can be easily placed on the jacket's exterior, avoiding interference with the rope's structure and its properties, unlike embedded technologies (e.g., optical fibers) [
15]. Furthermore, they do not require presence of personnel on the wind farm, enabling real-time inspection and reducing transportation costs and occupational risks. Finally, these methods can be extended for damage identification, quantification, localization, and estimation of the remaining service life of the rope, depending on the availability of signals from damaged cases.
Despite their advantages, vibration-based methods do present some challenges, with the most prominent one being their sensitivity to uncertainties, particularly those posed by varying Environmental and Operational Conditions (EOCs). This sensitivity may result in a high rate of false alarms, rendering them impractical.
To the best of the authors' knowledge, the existing literature on vibration-based SHM for mooring lines in FOWTs is very limited. In [
16], a deep Neural Network (NN) method is employed to detect structural changes in a semi-submersible floater based FOWT due to biofouling in chain mooring lines. [
17] proposes a fuzzy logic-based method for the detection, identification and quantification of stiffness reduction in the mooring lines of a Tension Leg Platform (TLP) floater based and Spar floater based FOWT. [
18] introduces a non-probabilistic method utilizing artificial NNs to detect and identify stiffness reduction in the mooring lines of a semi-submersible floater based FOWT. In [
19], a Power Spectral Density (PSD) based method is used for the detection and identification of damages at the fairlead and the anchor of a semi-submersible floater based FOWT with a combination of chain and synthetic mooring lines. In [
17,
18], the type of the mooring line is not clarified. Based on the above, damage detection in synthetic mooring lines of FOWTs has not been investigated. Additionally, no varying EOCs are considered in [
17,
18] whereas in [
19], it is not clear how the varying EOCs are used in the training of the PSD-based method, while no healthy scenarios are examined during the method’s evaluation. Finally, the same EOCs are considered in the training and the evaluation of the NN-based method presented in [
16]. The current study aims to address the above-mentioned open issues through robust vibration based SHM methods for damage detection in a FOWT’s synthetic mooring lines.
1.2. Conceptual Approach: Mitigating Uncertainties in Vibration-Based SHM
Vibration-based data-driven SHM methods consist of two phases: the training also known as baseline phase, and the inspection phase. In the training phase which is performed once, signals obtained under the healthy state of the examined structure are used for the estimation of one or more baseline (nonparametric/parametric) data-driven models that represent the structural dynamics under varying EOCs and other uncer-tainty. During the inspection phase, which is performed periodically or on demand in real time, the health state of the mooring lines is unknown and is determined using vibration signals for the identification of similar models as those used in the baseline for the healthy mooring lines. If the current models deviate significantly from their baseline counterparts implies that the lines dynamics has been significantly altered due to an induced damage.
There are several types of data-driven models which are used for the representa-tion of the structural dynamics [
20,
21,
22] (pp. 79-139). The use of parametric stochastic models of the AutoRegressive–Moving Average with eXogenous (ARMAX) input fam-ily, is a popular choice due to their formulation, which allows their parameters to be directly associated with the dynamic characteristics (i.e., natural frequencies and damping ratios) of the considered structure. This is a notable difference from many data-driven methods that treat the vibration signals (and thus the structural dynamics) as some inputs to artificial NNs [
16,
18] without engineering explainability and inter-pretability.
Vibration-based methods can be classified into input-output or output-only, de-pending on the availability of the excitation signal. Input-output methods usually rely on the deliberate excitation of the structure using mechanical actuators, enabling better control over the excitation frequency bandwidth and energy. Thus, the obtained vibra-tion response(s) provides detailed information about the structural dynamics across the entire, selected, spectrum leading to a more accurate evaluation of the structural con-dition comparing with output-only methods where the excitation is unknown. Such methods usually utilize ARX models, which additionally with the measured vibration response(s) incorporates the excitation [
21,
22] (pp. 81-83). On the other hand, the output-only methods rely exclusively on vibration response signals from the considered structure as these are acquired under ambient, unknown, excitation, rendering them suitable for cases where the use of a mechanical actuator is expensive or impractical. However, the trade-off for this practical facilitation is that the frequency content of the measured vibration signals and thus the investigation of the structural dynamics, is limited by the excitation bandwidth, which typically includes reduced information at lower frequencies especially when physical excitations such as wind and waves are considered.
One way to reduce the impact of excitation variability to structural dynamics that may mask similar effects due to an early-stage damage and thus increase SHM effectiveness, while adhering to response-only type methods, is by using the vibration signals Transmittance Function (TF) [
23]. The TF is defined as the ratio of the Cross-Spectral Density (CSD) over the Power (auto)-Spectral Density (PSD) of two response signals,
and
, measured at different positions on the structure [
23]:
where
designates frequency,
the imaginary unit,
the CSD of
and
, and
the PSD of
.
The TF resembles a typical Frequency Response Function (FRF), with the distinction that two separate output signals are used instead of a pair of input-output signals. To facilitate a better understanding of the TF functionality within the specific context of the current study,
Figure 2 illustrates its application in modeling a mooring line segment. As depicted in the figure, two response signals are measured using accelerometers, one at each side of the segment. By designating one of the two measured signals as the excitation and the other as a response, it becomes possible to define a system representing the relative admittance between the two measuring positions. The underlying idea for its application is that, akin to a conventional FRF, the TF remain unaffected by the excitation variability, yet exhibit high sensitivity to damage.
The TF similarity with the FRF also allows for the parametric ARX (TF-ARX) representation of the TF [
23], providing a different approach when multiple signals are available, in addition to the Vector-AR (VAR) stochastic models [
22] (pp. 91-93), [
24,
25].
EOCs play a significant role in the system dynamics. A conventional data-driven model of any of the ARMA, Vector ARMA, (VARMA) and ARMAX types can represent the healthy structural state under a single EOC. Hence, a different approach is necessary for accommodating variations in the EOCs and preventing their misinterpretation that may lead to increased false alarms or missed early-stage damages. Such an approach can be founded upon two main concepts. The first involves the use of implicit methods such as the Factor Analysis (FA) [
26] and Principal Components Analysis (PCA) based methods [
27], which extract features from the vibration signals that are exclusively sensitive to damage and not to the EOCs. The second concept involves the use of explicit methods such as the Multiple Model (MM) based ones [
27,
28] and the Functional Model (FM) based methods [
29,
30], where the influence of the EOCs is incorporated in the models representing the healthy structural dynamics.
1.3. Aim and Objectives
As it is mentioned in section 1.1, the literature about damage detection in FOWT’s mooring lines is very limited with the focus being on chain mooring lines, while damage detection in FOWTs’ synthetic mooring lines is still unexplored. Thus, the aim of the present study is to investigate this problem via the following robust vibration-based SHM methods which are capable of mitigating the challenge of the varying EOCs and other uncertainty sources that may significantly affect the structural dynamics and mask potential effects due to early stage damages leading to unreliable damage detection.
Multiple Model (MM) based methods
PCA variants of the MM methods
Functional Model (FM) based methods
The employed methods are based on either VAR or on scalar TF-ARX data-driven models, thus they are abbreviated as MM-VAR, MM-TF-ARX, FM-VAR and FM-TF-ARX, while the PCA variants of the first two methods are designated as PCA-MM- -VAR and PCA-MM--TF-ARX.
These methods are evaluated and compared through hundreds of Monte-Carlo simulations conducted via the finite element model of a 10MW FOWT supported by the semi-submersible OO-Star Wind Floater. Two damage scenarios corresponding to 10% and 14% stiffness reduction are performed to a single mooring line. Damage detection is based on acceleration signals from a limited number of measuring positions with the optimum positions selected via PSD based and TF based criteria.
The remainder of the article is organized as follows:
Section 2 provides an overview of the FOWT, the Monte-Carlo simulations, and a comparative analysis of the changes in the system dynamics resulting from damage in a mooring line and changes in EOCs. Additionally, this section presents a systematic approach for selecting the optimal measuring positions for damage detection based on specific criteria. In
Section 3 the MM, PCA-based MM, and FM-based methods’ framework is introduced, along with the models employed within them.
Section 4 provides the system identification process, and the results of the detection methods are presented. These results are subsequently reviewed in
Section 5 and conclusions are provided in
Section 6. Preliminary results of this study based on scalar models have been presented in a conference paper [
31].