1. Introduction
With the increasing severity of environmental pollution and the growing consciousness of environmental issues, an increasing amount of attention is being directed toward the advancement and utilization of biodegradable materials. Biodegradable materials, also known as "green plastics," can undergo degradation into water and carbon dioxide through microbial activity under natural or compost conditions[
1,
2]. Among the various biodegradable materials, polyadipate-butylene terephthalate (PBAT) is the most extensively employed and promising option. PBAT is flexible and rigidly soluble in aromatic polyesters, making it a highly suitable substitute for conventional plastics[
3,
4,
5].
However, the high production cost and low mechanical properties of PBAT have emerged as significant obstacles impeding its widespread application as a potential substitute for polyethylene and other plastics[
6]. In recent years, numerous studies have focused on enhancing the mechanical properties of PBAT. The commonly employed approach involves blending PBAT with high-strength substances, including high-strength polymers, rigid inorganic particles, and cellulose[
7,
8,
9,
10].
Among the many polymers blended with PBAT, polylactic acid (PLA) has become one of the most popular high-strength polymers due to its excellent mechanical and processing properties[
11]. Yeh[
12] prepared a PBAT/PLA composite material by melt blending and reported that when the PBAT content was low, the PBAT could be evenly dispersed in the PLA matrix, and the tensile strength of the composite improved. When the content of PBAT is above 5%, phase separation of the composite system also occurs, and the tensile strength decreases obviously. To improve the compatibility of PBAT and PLA, Chen[
13] used a small amount (0.5-3 wt %) of epoxy-functional styryl-acrylic oligomer (ESA) as a high-efficiency crosslinking agent to prepare supertoughened and mechanically robust PLA/PBAT blends by dynamic vulcanization. When ESA was added to the surface, the PBAT phase had a strong interfacial adhesion force, which gave rise to the highest impact toughness and ductility while maintaining high strength.
The inorganic particles used to improve the strength of PBAT include carbon nanotubes and CaCO
3. The mechanical properties of carbon nanotubes (CNTs) are excellent, with a theoretical strength of 150 GPa and a density of only 1/6 that of steel. The use of CNTs to modify polymers has obvious advantages[
14]. Zhao[
15] added carbon nanotubes (CNTs) with different contents to PBAT/PLA blends to form branched-chain carbon nanotube copolymers using multifunctional epoxy oligomers (ADRs) as reaction compatibilizers. The results showed that the addition of CNTs and ADR improved both the strength and toughness of the samples. The impact strength was 35.3 kJ/m
2, approximately 7 times that of the PLA/PBAT blend, and the tensile strength increased from 33.6 MPa to 42.8 MPa. The performance of the PLA/PBAT blends comodified with ADR and CNTs was significantly better than that of the PLA/PBAT blends comodified with ADR or CNTs. CaCO
3 has strong toughening and strengthening effects and can significantly improve the bending strength and bending modulus of materials[
16] and enhance their thermal stability. Liu[
17] designed and prepared PBAT/CaCO
3 composite films with PBAT as the resin matrix and calcium carbonate (CaCO
3) as the filler by using a twin screw extruder and a single screw extrusion blow molding machine. The results showed that the size and content of the CaCO
3 particles significantly influence the tensile properties of the composites. The addition of unmodified CaCO3 reduces the tensile properties of the composites by more than 30%. The modification of CaCO
3 by the titanate coupling agent 201 (TC-2) improved the overall performance of the PBAT/CaCO
3 composite film. When the addition of TC-2 was 1%, the maximum tensile strength of the film was 20.55 MPa, the water vapor permeability of the composite was reduced by 27.99%, and the water vapor permeability coefficient was reduced by 43.19%.
Cellulose has unique properties, such as low density, high toughness, high strength[
18,
19], and complete degradation. In addition, cellulose comes from a wide range of sources and is inexpensive, so the price of cellulose-based composites is relatively low[
20,
21]. However, cellulose also has several drawbacks, mainly because it is a polyhydroxyl compound that absorbs water, and if it is directly blended with hydrophobic polyester, an incompatible phenomenon will occur[
22,
23]. As a result, the properties of composite materials cannot be optimized, which restricts the use of cellulose to a certain extent. Giri[
24] prepared microcrystalline cellulose (MCC) from wheat straw as a raw material and prepared the composite material by melting composites with PBAT in different proportions. The results showed that the composite material could maintain good mechanical properties when the MFC filling amount was low, and when the MFC filling amount exceeded 10%, the composite material could maintain good mechanical properties. Due to the aggregation of MFC and poor interfacial bonding, the PBAT composite cracks prematurely and leads to fracture when subjected to external forces. Hou[
25] used octadecylamine (ODA) to graft nanocellulose (CNF) to improve its compatibility with the PBAT matrix. PBAT composites containing 1 wt% CNFs were prepared by the masterbatch premixing method to avoid CNF aggregation during extrusion. The results showed that the tensile strength of the CNF(OCNF)/PBAT fused extrusion composite was 17.2% greater than that of the PBAT polymer without affecting the thermal stability of the PBAT.
At present, there have been many studies dedicated to increasing the mechanical properties of PBATs, but there are several problems that remain to be addressed, such as limited strength improvement and poor compatibility of blended materials. To reduce the cost of the material, improve the compatibility of PBAT and additives, and further improve the mechanical properties of the material, for this study we selected inexpensive and easily available microcrystalline cellulose as the strengthening medium and selected hexadecyl trimethoxysilane, which contains a long carbon chain, to silanize the microcrystalline cellulose to obtain silanized cellulose (SG). PBAT/SG composites were then blended with PBAT to prepare PBAT/SG composites, and the thermal stability, compatibility and mechanical properties of the composites were further studied through thermogravimetric testing, scanning analysis, dynamic thermomechanical property analysis and mechanical property analysis to explore the mechanism of enhancing the mechanical properties of the composites. This approach provides a new industrial approach for further study of the blending of degradable polyesters.
2. Materials and Methods
2.1 Sources of the Materials
PBAT, Injection molding grade, Xinjiang Changji Lanshan Tunhe Co., Ltd.; Microcrystalline cellulose, Column chromatography, Shanghai Hengxin Chemical Reagent Co., Ltd.; Sodium hydroxide, Analytical pure, Tianjin Zhiyuan Chemical Reagent Co., Ltd..; Thiourea, Analytical pure, Tianjin Shengmiao Chemical Reagent Co., LTD.; Cetyltrimethoxysilane, Analytically pure, Shanghai Aladdin Co., Ltd..; Anhydrous ethanol, Analytically pure, Tianjin Yongsheng Fine Chemical Co., Ltd.. Concentrated hydrochloric acid, analytically pure, Tianjin Kemeng Chemical Plant.
2.2 Synthesis of SG
Three grams of microcrystalline cellulose (MCC) was added to 100 g of alkali solution (NaOH) mixed with sodium hydroxide (NaOH) and thiourea (CH4N2S). CH4N2S:H2O = 9.5:4.5:86 (w/w/w)) was uniformly stirred for 100 min to form a homogeneous solution, and the solution was frozen in a refrigerator at -20 °C for 24 h. After thawing, 0.1 g of cetyltrimethoxy-silane (HDTMS) was added, and the mixture was stirred evenly to form a sol. Then, 15 mL of 4 mol/L HCl was added until a gel was formed. Silanized cellulose 1 (SG1) was obtained by aging the gel at room temperature for 10 h, washing it with distilled water to a neutral pH and drying it to constant weight in a drying oven at 100 °C. The preparation methods for silanized cellulose 2 (SG2) and silanized cellulose 3 (SG3) were the same as above, except that the amounts of HDTMS added were 0.9 g and 1.5 g, respectively.
2.3 Preparation of PBAT/SG composites
SG was ground into 200-300 mesh powder and dried with PBAT in a blast drying oven at 70 °C for 12 h. The solution blending method[
26,
27] was used to mix SG and PBAT evenly; that is, PBAT was first added to the chloroform solution and evenly stirred until all was dissolved. Then, SG was added, and the mixture was continuously stirred until SG was evenly dispersed in the PBAT solution. After the solvent volatilized completely, the composite material was extruded on a twin screw extruder at 130 °C for granulation. Reinjection into standard splines The process flow chart is as follows:
Figure 1.
Preparation process for the PBAT/SG composites.
Figure 1.
Preparation process for the PBAT/SG composites.
2.4 Measurements and characterizations
Before the performance test, the sample was treated to eliminate the residual internal stress of the composite material and remove moisture. The method was as follows: the composite material was placed in a blast box at 80 °C and dried for 12 hours to fully remove moisture and eliminate internal residual stress. The composite material was then stored in a sealed bag to prevent moisture absorption.
Fourier transform infrared (FTIR) spectroscopy: The potassium bromide tablet method was used to observe the chemical composition of the SGs in the range of 4000~400 cm-1 to determine whether silanization modification occurred in the microcrystalline cellulose.
Transmission electron microscopy (TEM): SGs were dispersed in anhydrous ethanol and observed on a Hitachi H-600 transmission electron microscope at an acceleration voltage of 100 kV to determine the size and dispersion of the silica in the SGs. TEM was used to analyze the composite materials via the ultrathin slice method. Tensile properties: The tensile strength of the composite was tested according to GB/T1040-1992. The drawing rate was 10 mm/min, and the average value was measured 5 times for each sample.
Scanning electron microscopy (SEM): The composite material was soaked in liquid nitrogen for 40 min, followed by brittle fracture, gold spraying on its cross section, and observation of the cross section morphology of the composite material by scanning electron microscopy at an accelerating voltage of 15 kV.
Thermogravimetric analysis (TGA): A sample of the PBAT/SG composite material was cut into small pieces of approximately 5 mg, and the temperature was increased to 1000 °C at a heating rate of 10 °C/min under a nitrogen atmosphere. The heating process data were recorded, and thermogravimetric analysis of the composite material was performed.
Dynamic thermal analysis (DMA): A Q800 V7.5 DMA tester was used for dynamic thermal mechanical testing of the composite materials. The temperature range was -50-110 °C, the heating rate was 3 °C/min, and the instrument was operated in strain mode at a fixed frequency of 1 Hz. The whole test process was carried out in a N2 atmosphere.
4. Conclusions
In this work, MCC and HDTMS with long carbon chains were silanized to obtain SGs, and three SGs with different silanization degrees were obtained by controlling the reaction ratio. By the sol-gel method, three SGs were mixed with PBAT at different blending ratios to prepare the PBAT/SG1, PBAT/SG2 and PBAT/SG3 composites. PBAT/SG composites have only one glass transition temperature, and the cross section of the composite is flat, which indicates that the compatibility of these two phases is good. The thermogravimetric test results showed that the yield stress of the composites increased while maintaining good thermal stability. The test results of the mechanical properties showed that the tensile strength of the three composites first increased and then decreased with increasing blending ratio. When the blending ratios of the PBAT/SG1, PBAT/SG2 and PBAT/SG3 composites are 90/10, 85/15 and 90/10, respectively, the tensile strength reaches the maximum value. The elongations at break were 16.4 MPa, 22.0 MPa and 17.3 MPa, while the elongations at break were 601.7%, 577.6% and 592.4%, respectively. Among the three composites, the composite with the best performance was PBAT/SG2. When the blending ratio is 85/15, the tensile strength is nearly 30% greater than that of pure PBAT, mainly because SG2 not only is hydrophobic but also has a moderate and uniform particle size coupled with good compatibility, which can effectively improve the mechanical properties of PBAT. The results obtained in this study help to further elucidate the relationship between the PBAT structure and performance and provide a feasible and efficient method for evaluating PBAT modifications.