1. Introduction
Rare earth metals (REEs) are a group of elements of the Periodic Table consisting of seventeen chemical elements including fifteen lanthanides plus scandium and yttrium. Moreover, this group is commonly divided into two subgroups: i) light rare earth elements consisting of lanthanum, cerium, praseodymium, neodymium, promethium, samarium and europium, and ii) heavy rare earths elements which include gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, lutetium, and yttrium.
From the XXI century, the uses of rare earth elements are gaining an extreme importance along the industrialized countries. This is undoubtedly due by the development of the more sophisticated technologies that nowadays make
life easier. As its name tends to indicate, rare earth elements are not evenly distributed along the world, in fact, REEs availability has China as the leader with 70% of worldwide production, followed by USA (14.33%), Australia (6%), Myanmar (4%), Thailand (2.37%), Vietnam (1.43%), India (0.97%), Russia (0.87%), Madagascar (0.32%), and 0.03% for the rest of the world [
1]. Reserves (in million MT) of these valuable metals are located in eight countries: China (44), Vietnam (22), Brazil and Russia (each 21), India (6.9), Australia (4.2), USA (2.3) and Greenland (1.5) [
2].
Not all the rare earths have the same price, with terbium and dysprosium being the ones with the higher price, and lanthanum and cerium the cheapest. The current projects to recover these REEs are distributed along the world, but just one in Europe: Lovozersky (Russia, included in the top 30 REEs projects by estimated total value), and significantly, four advanced projects in Western Europe: one in Norway (Fen), two in Sweden (Norra Karr and Olserum) and one in Spain (Matamulas) [
3].
With respect to their utility, these elements are key components in various markets, including, magnets and permanent magnets, catalysts, metallurgy, phosphors, ceramics, glass and polishing. Also, they are of the utmost importance in the military field and in the production of clean energy.
Thus, its recovery from raw and secondary materials is gaining, day after day, a critical and strategic importance, playing Hydrometallurgy a major key for its recovery [
4]. However, several environmental issues tend to consider traditional Hydrometallurgy as less environmental friendly than the use of Solvometallurgy in the recovery of valuable metals. In Solvometallurgy, the utilization of aqueous medium is displaced by non-aqueous systems, even in the leaching step, though and despite the advantageous characteristics and performance, the implementation of non-aqueous solvents in metal leaching processes at a pilot or industrial scale is still very limited [
5].
The utility of Solvometallurgy has led to develop investigations about the use of ionic liquids (ILs) and deep eutectic solvents (DESs) in the recovery of metals, and the consideration of these two types of chemicals as the future to a new green chemistry; however, as it will be further mentioned, these chemicals are not as green as they are considered. Having similar characteristics, DESs and ILs are two differentiate group of chemicals [
6].
It is often considered that DESs can assist to the develop of cleaner processes due to its properties: good thermal and chemical stability, low melting point, easy synthesis, low vapor pressure and low or practically negligible toxicity, and probably one of the most important characteristics: tunability to meet specific applications [
7,
8,
9]. Also often, most of them are biodegradable solvents, showing themselves to be candidates to be considered as
green solvents [
10]. Against the consideration of the greenish character, it is indicated [
11], that there is an increase number of evidences about the non-greenness character of these chemicals precisely due to some of their characteristics, including instability, volatility, toxicity, flammability, and difficult regeneration.
In any case, besides its application in solvometallurgical processing, DESs are used in catalysis, electrolytic processes, and other processes, which are applicable to a series of process industries like food, pharmaceutical, cosmetics, oil, gas, etc., [
9,
12,
13,
14].
What are DESs?. Further to the first approach to understand the nature of this class of chemicals [
15], the concept of DESs where developed and expanded. This
deep nature was first explained the preparation of different melts using metal chlorides (MCl2, M = Zn y/o Sn) with quaternary ammonium salts of formula [Me3NC2H4Y]Cl (Y = OH, Cl, OC(O)Me, OC(O)Ph) and abbreviated as
liquid ionic Lewis acids [
16,
17].
As a general rule, DESs are obtained from the mixture of two or three substances with a given composition where the melting points of each of the individual components are higher than that of the mixture, consisting of the appropriate combination of hydrogen bond donors (HBDs) and hydrogen bond acceptors (HBA) [
18,
19]. Accordingly, DESs are catalogued into five types:
i) TYPE I: the general formula for these DESs is Cat+X-x(MCln), where, X- and x refer to a Lewis base and the number of MCln in the DES unit, respectively.
ii) TYPE II: these DESs are obtained from the same HBA but the metallic chloride is hydrated (MCln·zH2O), where z represents the number of water molecules in the unit cell of salt. The general formula for this type of chemicals is Cat+X-x(MCln)zH2O.
iii) TYPE III: this subgroup is formed from the combination of quaternary ammonium salts such as HBA and HBD (carboxylic acid, alcohols, amides and carbohydrates, etc.).
iv) TYPE IV: formed from transition metallic salts or hydrated metal salts and the corresponding hydrogen bond donor.
v) TYPE V: in this class of DESs, both donors and acceptors of hydrogen bonds are non-ionic molecular substances, i.e 1 thymol:2 menthol in molar ratio. Thus, they are not ionic in nature but they have the characteristics of the melting point presented by the other types of DEEs. This is attributable to the large number of hydrogen bonds present in this type V of DESs [
20].
Besides the above, it was reported a new type of eutectic solvents, i.e., natural deep eutectic solvents (NDESs), containing natural basic metabolites, including sugars, sugar alcohols, carboxylic acids, amino acids and amines [
22].
A novel DES formulation formed by dimethylthetin (DMT), oxalic acid dihydrate and water, serving as chelating, reducing, and leaching agents, respectively, is utilized in the recycling of waste Li-ion batteries [
23].
Following the preparation of new DESs, it is described the preparation of DES based on imidazole and monoethanolamine
Also recently [
25], it is reported the implications of using different approaches (no bond, generic bond, or single bond) to model the electrovalent or ionic interactions present in a hydrogen-bond acceptor molecule utilized in the synthesis of DEEs. It is concluded that in the system formed by choline chloride and urea, the use of the above different approaches for modeling the ionic or electrovalent bonds in the acceptor molecules, does not differentiate between the levels (PM3, HF, and DFT) of calculation utilized in the investigation. Moreover, the interaction of three H-atoms present in the alcohol functions of glycerol, as HBD, with the chloride ion of choline chloride, as HBA, is the thermodynamically feasible path for the choline chloride:glycerol compound formation.
Recently, the role of DESs (also ILs) in Extractive Metallurgy processes had been reviewed [
26]. Despite the amply leadership given to these chemicals, at the present time (2024 year) still there are not commercial implantations using these
green reactives. The above is attributed to a series of points, including: i) not high chemical stability under the working conditions of metallurgical processes, ii) their high viscosity, which hindered phases disengagement (this lead to dissolve them in traditional organic solvents), iii) lack of pilot scale demonstrations of proposed flow-sheets, and thus iv) an interrogation about the cost of large-scale operations, etc.
Within more or less the same opinion, it was stated that in liquid-liquid extraction DESs has not any significant improvement over the use of conventional solvents [
27].
In another review [
28], the usefulness of DESs in Extractive Metallurgy is not as controversial as above, exploring a new generation of DESs and its uses on the actual research in this frontier area.
Despite all the controversy associated to these DESs, recent publications informed about the use of choline chloride-based DESs in the recovery of valuable metals (mainly lithium and cobalt) from spent batteries [
29,
30].
The present review described the most advanced data (2023 year) about the use of DESs on the recovery of REEs, moreover, the association of DESs and REEs to fabricate products of further use it is described.
3. Miscelaneous DESs and REEs Uses
A DES, formed by tetra-butyl phosphoniumbromide and various organic acid as hydrogen bond donors, was coated with cerium oxide nanoparticles to investigate its performance on CO
2 capture [
42]. The DES formed by the phosphonium salt and formic acid (1:1 molar ratio) presented the best CO
2 uptake of 0.056 mmol/g, whereas the DES containing butyric acid was the formulation with the lower CO
2 capture (0.041 mmol/g). The better CO
2 capture of the phosphonium salt:formic acid formulation was attributable to the high density of carboxylic functional groups, which led to improve the physisorption capture process due to the enrichment of binding energies. The manuscript did not presented data about the recyclability of the adsorbent.
Choline chloride and urea in a 1:2 molar ratio formed a DES utilized in the synthesis of praseodymium vanadate nanoparticles [
43]. These nanoparticles were fabricated by a solvothermal procedure using praseodymium nitrate and ammonium vanadate dissolved in the above DES as precursors. The PrVO
4 nanoparticles were used as an electrochemical sensor for furaltadone (FLD) detection. A maximum in the peak current occurred when the pH of the electrolyte solution reached the value of 7 (
Table 5).
During the furaltaldone reduction process, the amount of FLD+ in the electrolyte increased resulting in a decrease of FLD- species, thus, a maximum in the current is reached due to the influence of hydrogen bonding and electrostatic interactions. Moreover, at this pH of 7 the PrVO4/GCE nanocomposite has greater electron mobility due to its contributed excited electrons.
Various DESs were fabricated by the use of choline chloride and different salts of various REES (lanthanum, cerium, europium and samarium) en the 1:0.5-1.3 ratio [
44]. Further, these mixtures were used to form the vanadium phosphorous oxide (VPO) catalyst used to investigate its catalytic performance in n-butane selective oxidation to produce maleic anhydride. The presence of the REE-DESs tuned the structural modifiers and electronic promoters during the catalysts synthesis, and thus, tuned the physicochemical properties of the VPO catalysts. Though the different REE-DES improved n-butane conversion and MA selectivity, Ce-DES-VPO formulation presented the best results to respect the above points of conversion and selectivity.
Another DES, formed by cetyl trimethylammonium bromide:urea:glycerol in the molar ratio 1:2:5 together with yttrium nitrate hexahydrate and WO
3 nanoparticles were used to fabricate a WO
3:Y
2O
3 nanocomposite [
45]. The use of the DES promoted changes in the porous nature, size and morphology of the nanocomposite. Using this nanocomposite, it was shown that the frequency dependent ac and dc conductivities were temperature dependent, increasing with the increase of this variable from 30º C to 150º C. From GCD curves was observed that the highest capacitance of 460 Fg
-1 was obtained at a current density of 2 Ag
-1 and the cycling stability was found to be around 79% up to 3050 cycles.
Different complexes of cerium(III) salt dissolved in a DES formed by choline chloride, urea, and water, with different molar hydration ratios (w) of 2, 5, and 10, were measured using neutron diffraction with isotopic substitution and the various structures were modeled using empirical potential structure refinement (EPSR) [
46]. These various structures depended on the molar hydration ratio presented by the DES (
Table 6).
This rare earth element formed highly charged complexes with coordination numbers of 7-8, in which the shell contained chloride and water. Cluster information highlighted the trace presence of percolating water clusters (25≥n≥2) in 5w and 10w DES formulations.
The self-aggregation process of three surfactants, anionic sodium dodecylsulfate (SDS), cationic cetyltrimethylammonium bromide (CTAB), and nonionic Triton X-100 (TX-100), dissolved in DESs composed of a lanthanide salt (Ln= La(III) or Ce(III)) and urea was investigated [
47]. The self-assembly process was comparable to that in water, being energetically favorable. The type of lanthanide element did not affect largely to the aggregation efficiency, however, the concentration of urea in the DES did. The increase of urea in the DES decreased the self-aggregation of both anionic and cationic surfactants, this was attributable to the different thermodynamic parameters involved in the aggregation process. This type of aggregation using these DESs may improved the applicatios of these systems in several fields: material synthesis, nanoreactors/nanocarriers, etc.
A DES formulated with heptyltriphenylphosphonium bromide:decanoic acid (1:2 ratio) and europium(III) were used to investigated its luminescent and electrochemically properties [
48]. The Eu-DES complex was formed by the next reaction:
(7)
Electrochemical results showed that the redox reaction of Eu(III)/Eu(II) in DES has a quasi-reversible behavior, and that the reaction rate increased with the use of higher temperatures.
Electrolytes based on a mixture of choline chloride and ethylene glycol, both forming a DES nicknamed ethaline, containing dissolved LaCl3 and NiCl2 were used as a source for the electrodeposition of Ni-La coatings [
49]. The presence of lanthanum in the nickel matrix served to increase the electrocatalytic activity due to i) the presence of lanthanum in the (II) and (III) oxidation states and ii) to the synergistic interaction between both metals. These types of materials probably will be of utility in the production of green hydrogen by electrolytic procedures.
Very close to the previous reference, an electrolyte based on a DES formed by a mixture of choline chloride and urea, named reline, was used for electrodeposition of coatings containing Ni-Ce [
50]. An increase of the electrocatalytic activity was found to occur when the concentration of cerium in the coating increased. In systems containing cerium(III), reline-based electrolytes formed coatings with a greater activity towards hydrogen evolution reaction than coatings formed by the utilization of electrolytes based in the DES formed by choline chloride and ethylene glycol.
A 1:2 M solution of choline chloride and ethylene glycol formed a DES from which LaF
3 was added in order to deposit the lanthanum salt on the pore walls of porous silicon, and investigate the photoluminescence properties of this LaF
3-passivated porous silicon structures [
51]. In the synthesis of the final material, firstly, the LaF
3-DES phase was spin-coating deposited on the pore wall of the porous silicon, and annealed to evaporate the DES and leaving the lanthanum salt on the pore wall forming passivating layer. Experimental results indicated that the passivated material presented a higher luminescence that the pristine porous silicon, these results were attributable to an unique chemical process involving the DES, and that this process was improved by the regulation of the spin coater speed.
Mixed matrix membranes used to investigate the permeation of CO
2 were fabricated from ceria nanoparticles-DES which actuated as filler of the membrane [
52]. The DES used in the investigation was formed by cetrimmonium bromide and acetic acid in 1:1 ratio. Further to the casting process, it was demonstrated that the filler was dispersed in a uniform form in the polysulfone and that the polymer and the ceria-DES filler did not react between them. Experimental results indicated that the mixed matrix membrane performed better, to respect CO
2 permeation, that the pristine polysulfone membrane (
Table 7). Also, CO
2 selectivity against the presence of CH
4 or N2 in the gas stream was improved by the use of the present mixed matrix membranes.
Conclusions
Deep eutectic solvents are being using in the recovery of REEs from different sources, both to dissolve them from the different solids containing them and in the separation operations aimed to recover pure products. Thus is because solvent extraction operation presented most of the publications related to these separations.
These applications and the term green attached to the name of DESs, sometimes became overshadowed by the utilization of traditional organic diluents, most probably due to the high viscosity presented from DESs which increases as these chemicals became loading by REEs (metals in general), making of these processes not environmentally friendly, as in the first instance they appear to be. It is also amazing that some authors used today carcinogenic diluents (i.e., CCl4) in its experimentations.
Besides the limitations of viscosity, another odd feature of using DESs in these separations systems is that, in some of the proposed processes of REEs recovery, the regeneration of DESs is not fully understand and even unexplained or unresolved.
Though the future of using DESs in leaching and separation operations is still open, some of the limitations must be resolved i.e., loss of the cationic moiety to the aqueous phase, and the own solubilization of DESs in water. These resolutions must be done first at the laboratory scale, prior to its scaling up to a pilot plant or demonstration plant and before to be an industrial process, which at present time seems to be a chimera.
It is of a positive interest to note how DESs are using as a medium or taking part in the fabrication of materials, involving REEs, with a wide field of applications in different disciplines.