1. Introduction
Emulsions are the most common formulations used in the manufacture of cosmetics because of their moisturizing effect, their ability to maintain the proper water-lipid balance of the cutaneous barrier and to deliver active ingredients into the deeper skin layers, thus improving the effectiveness of skin care products [
1,
2,
3,
4,
5,
6,
7]. The main raw materials of these biphasic systems are water, lipids, viscosity-modifying agents, sensory agents (emollients, humectants) and emulsifiers [
6,
7,
8,
9]. The choice of type and amount of such raw materials may play a key role in determining the safety and efficacy of the resulting emulsions as skin permeation of incorporated active ingredients could be strongly affected by vehicle composition [
10,
11,
12]. As far as sunscreen agents are concerned, skin permeation should be avoided, or at least minimized, to improve both safety and efficacy of sunscreen formulations [
13,
14]. In the last two decades, UV-filter incorporation into lipid nanoparticles has been proposed as a promising strategy to develop formulations containing lower amounts of organic UV-filters without reducing the sun protection factor (SPF), due to the ability of these nanocarriers to act as physical sunscreens [
15,
16,
17,
18,
19,
20]. The first generation of lipid nanoparticles, namely solid lipid nanoparticles (SLN), consisted of a solid lipid core stabilized by surfactants in aqueous media [
21,
22,
23,
24,
25,
26,
27,
28]. Due to their drawbacks, such as poor stability and loading capacity, a second generation of lipid nanoparticles (nanostructured lipid carriers, NLC) whose core was made up of mixtures of liquid and solid lipids was developed [
29,
30,
31,
32,
33,
34,
35]. SLN and NLC have been extensively studied as carriers for drugs and cosmetic active ingredients owing to their many advantages including high biocompatibility, good tolerability, improved bioavailability, low cost of production and easy scale-up. In addition, several studies have highlighted the ability of SLN and NLC to incorporate organic UV-filters, thus supporting the feasibility of using these nanocarriers to develop sunscreen formulations [
36,
37,
38,
39].The increasing awareness of the harmful effects of both UV-A and UV-B radiation has drawn a great deal of attention to the search for broad-spectrum UV-filters that could effectively protect the skin from UV solar radiation after their topical application. In this context, bemotrizinol (BMTZ), a triazine derivative, has been designed to absorb UV radiation in the range 280-380 nm and launched in the market as a broad-spectrum sunscreen [
40,
41,
42,
43,
44]
In a previous work of ours, BMTZ was incorporated into various types of NLC and the technological properties of O/W emulsions containing different percentages of optimized BMTZ-loaded NLC were evaluated [
45]. These formulations showed interesting technological characteristics, such as low BMTZ release from the vehicle, good stability and about a 20% increase of in vitro SPF values in comparison with formulations containing the same percentage of free BMTZ.
As emulsion lipid content could affect both in vitro release and skin permeation of incorporated active ingredients, in this work we investigated the effects of using different percentages of lipid phase having the same composition on the technological properties (viscosity, spreadability, occlusion factor, stability, in vitro release and SPF value) of O/W emulsions in which BMTZ-loaded NLC were incorporated.
In addition to technological properties, formulation sensory attributes, which are involved in consumer acceptance of cosmetic products, could be influenced by emulsion lipid content [
46,
47]. Therefore, a sensory evaluation was performed on the emulsions under investigation to assess different parameters in the following steps: before and during product pick- up (glossiness, firmness, color, adhesiveness, elasticity), during product “rub-in” (stickiness, spreadability, absorbency, oiliness), and after emulsion application (“after feel”, glossiness, stickiness, oiliness).
3. Results and Discussion
Pharmaceutical and cosmetic emulsions are complex systems in which several components may affect safety, efficacy and consumer acceptance of the final product. Otto et al. [
67], reviewing the effects of emulsion composition on dermal and transdermal delivery of active ingredients, outlined the importance of the proper choice of emulsion constituents, such as emollients and emulsifiers, to optimize the skin penetration of an active ingredient. In particular, composition and amount of lipid phase could affect the performance of cosmetic emulsions. In this work, different lipid phase ratio were assessed for their ability to modify the technological and sensory properties of O/W emulsions incorporating free BMTZ and BMTZ-loaded NLC.
In a previous work [
45], the feasibility of incorporating BMTZ in NLC with different oil composition was investigated. Using 3% w/w of isopropyl myristate and 4% of cetyl palmitate as components of NLC core, stable colloidal suspensions with a maximum loading capacity of 8% w/w BMTZ were obtained. In the present work, such BMTZ-loaded NLC were incorporated in O/W emulsions prepared using different lipid phase ratio (12, 14, 16% w/w). These nanoparticles were roughly spherical with no sign of aggregation and showed mean size (193.2 ± 8.8 nm), PDI (0.151 ± 0.012) and ζ-potential value (-11.1 ± 1.5 mV) suitable for incorporation into topical formulations. To evaluate the effects of BMTZ encapsulation into NLC, O/W emulsions containing the corresponding amount of free BMTZ (2.4% w/w) were prepared, as shown in
Table 1. Preliminary investigation were carried out by comparing the technological properties (pH, viscosity, occlusion factor, spreadability) of the O/W emulsions containing 2.4% w/w of free BMTZ with those of O/W emulsions having the same lipid and aqueous phase composition but prepared without BMTZ. The results of these experiments showed no significant difference between emulsions without BMTZ and emulsions containing 2.4% w/w of BMTZ for all assessed parameters (data not shown).
Prior to evaluating the technological properties, the emulsions under investigation were assessed for their stability. Accelerated stability tests performed by centrifugation did not show any sign of emulsion separation or alteration. Storing emulsions at room temperature and 37°C for three months did not lead to any significant change of pH, viscosity and appearance of the samples (data not shown), thus suggesting a good stability of all formulations.
The technological properties of O/W emulsions containing free BMTZ and BMTZ loaded-NLC are summarized in
Table 3. For all investigated emulsions, pH values were similar and ranged from 6.3 to 6.5. Although these values were greater than skin surface pH value (5-5.5), they were within the physiological value and could be regarded as safe. Increasing the lipid phase ratio led to a greater viscosity of the resulting emulsions and to a drop of spreadability. The incorporation of BMTZ-loaded NLC determined a decrease of viscosity of emulsions containing 12% w/w of oil phase while no significant difference was observed for emulsions prepared using 14 and 16% w/w of lipid phase. A corresponding but inverse trend was observed analyzing spreadability data. As shown in
Figure 1, a good relationship (r
2=0.9883) was observed between viscosity and spreadability values, which support previous observations about the possibility of predicting the spreadability of topical formulations by measuring their viscosity [
68,
69].
Results of experiments performed to evaluate the occlusion factor (F) of the emulsions under investigation showed that an increase of lipid phase content from 12 to 14 % w/w led to greater F values but a further increases from 14 to 16% w/w did not result in an additional increase. These results support the hypothesis that the occlusive properties of O/W emulsions could be affected by the amount of oils used for their preparation [
70]. When BMTZ-loaded NLC were incorporated into the emulsions, F values decreased regardless of the lipid phase ratio, suggesting that BMTZ-loaded NLC could alter the emulsion structure making it more permeable to water. Previous differential scanning calorimetry studies [
45] pointed out that BMTZ-loaded NLC had low crystallinity that was attributed to their high percentage of liquid lipid. As reported in the literature [
49,
71], lipid nanoparticles with low crystallinity could not be expected to provide a significant enhancement of the occlusion factor.
Early studies on skin permeation highlighted the key role of drug release from the vehicle in the percutaneous absorption process [
72]. Indeed, for a drug to be able to permeate through the skin, its release form the formulation is an essential requisite. In the present work, BMTZ in vitro release from the emulsions under investigation was evaluated in experiments lasting 4 h because sunscreen formulations are not expected to remain on the skin surface for longer periods. As shown in
Table 3, no BMTZ could be detected in the receiving phase, thus showing that the sunscreen agent was not released from the vehicle. These results suggest that no BMTZ skin permeation could be expected to occur after topical application of the investigated formulations.
The sun protection factor (SPF) is a fundamental parameter to assess the efficacy of sunscreen formulations. In 2006, the European Cosmetic and Perfumery Association (COLIPA) developed an in vivo method to determine SPF in humans [
73] that has been used to draw up ISO 24444:2019 [
74], the currently in use standardized in vivo SPF test. Being in vivo methods quite expensive and time-consuming, several alternative in vitro tests have been developed to obtain affordable, fast and reliable results [
75,
76,
77,
78]. In this work, the method based on Mansur equation was used to determine in vitro SPF values as this type of test has already been applied in the evaluation of skin photo-protection of an active ingredient incorporated into lipid nanoparticles [
79]. However, the reliability of this spectrophotometric method has been questioned because of poor predictability of in vivo results, mainly due to an improper application of the method, such as incorrect dilution of the sample [
80,
81]. Recently, Hermund et al. [
82], to evaluate the reliability of the Mansur method, tested three commercial sunscreen formulations by this in vitro method and compared the obtained results with the SPF value reported by the manufacturer. The authors found a good agreement between claimed SPF and SPF values determined using the Mansur equation, highlighting the advantages of this in vitro method (use of conventional equipment and inexpensive solvent) and its usefulness to screen products during the development step.
In this work, to assess the reliability of SPF values obtained by applying the Mansur equation, results were compared to those obtained in silico by the BASF sunscreen simulator (
www.basf.com/sunscreen-simulator). This software is based on the concept that, according to Sayre et al. [
65], SPF can be conceptualized as the ratio of areas between the erythemal weighted solar radiation intensity with and without sunscreen. As shown in
Figure 2, the BASF sunscreen simulator predicted an SPF value of 5.9 for a formulation containing 2.4% w/w BMTZ. It is important to underline that this software was not able to account for vehicle effects and UV-filter incorporation into nanocarriers. Therefore, preliminarily, emulsions prepared using 12, 14 and 16 % w/w of lipid phase free of BMTZ were tested to determine their SPF providing very low values (0,95, 0,97 and 1,10, respectively).
A slight increase, although not statistically significant, of SPF value was observed by raising the percentage of lipid phase. These results suggest that, regardless of its composition, the content of lipid phase could affect the photo-protective activity of O/W emulsions.
Formulations A12, A14 and A16, containing 2.4% of free BMTZ, showed SPF values in good agreement with the predicted in silico value (6,4, 6,6, 6,7, respectively). The slight higher SPF values obtained by the Mansur method could be attributed to the contribution to SPF provided by the vehicle that was not accounted for when SPF was estimated in silico. The results reported in
Figure 2 pointed out that the incorporation of BMTZ into NLC led to an improvement of SPF in comparison with the corresponding O/W emulsion containing the same percentage of free BMTZ. SPF increase was in the range 6% (formulation A12
NLC) – 15% (formulation A16
NLC). As all data showed standard deviation values lower than 5%, the differences of SPF values between formulations containing free BMTZ and BMTZ-loaded NLC were statistically significant when compared using Student’s t-test. An increase of SPF value as a result of UV-filter incorporation into lipid nanoparticles has already reported in the literature. An early work by Wissing and Muller [
83] reported about a 20% increase of SPF by encapsulating the UV-filter 2-hydroxy-4-methoxybenzophenone into SLN. Similarly, the entrapment of silymarin, a flavonoid with antioxidant activity, into NLC incorporated in O/W emulsions provided about a 20% increase of SPF in comparison with the same formulations containing free silymarin [
79]. Recently, de Araújo et al. [
84]reported an increased photo-protection due to UV-filter incorporation into NLC despite a 10 % reduction of filter content. The results of the present study are in good agreement with literature data, supporting a synergetic effect between UV-radiation absorption due to the organic filter and light scattering promoted by NLC, which could act like physical sunscreens because of their core structure, consisting mainly of solid lipid. Further studies have been planned to evaluate in vivo SPF of the investigated formulations to assess the reliability of in vitro data.
In addition to suitable SPF values, consumers require that sunscreen emulsions show proper sensory attributes, such as good spreadability, low oiliness and stickiness, lack of residues on the skin. Among these properties, spreadability plays a key role as sunscreen formulations are supposed to be applied in a thin and even layer on large area of the skin surface. Calvo et al. [
8] summarized the most relevant sensory attributes that affect consumer acceptance of skin care products, highlighting the role of rheology and product formulation in determining the textural properties of cosmetic emulsions. A study performed on O/W emulsions containing different percentages of xanthan gum and oil phase showed the dependence on the percentage of such emulsion components of specific sensory attributes [
85]. In particular, an increase of oil phase led to enhanced oiliness, consistency and stickiness of the formulations while different percentages of xanthan gum mainly affected integrity of shape, penetration force, wetness, spreadability and glossiness.
In this work, the effects of different oil phase ratio on the sensory attributes of O/W emulsions containing NLC loading BMTZ as sunscreen agent were evaluated. As NLC consist of solid and liquid lipids, their incorporation into O/W emulsions could affect consumer perception of several parameters, such as oiliness, spreadability, stickiness and glossiness. A statistical analysis (ANOVA, Analysis of variance) of panelist ability to provide reliable opinions was performed in the training phase showing that between-repetition and between-assessor variations were not significant (p > 0.05).
The results of sensory evaluation performed before and during product pick-up, during rub-in and after product application (after feel) are shown in
Figure 3a-c.
When the product was in the container, the incorporation of NLC in the cream mainly af-fected color perception. Emulsions containing free BMTZ were perceived as yellowish or pale yellow while formulations incorporating BMTZ loaded into NLC were assessed as whitish or white. BMTZ is a light yellow powder whose addition to a cream gives the formulation a yellowish color. BMTZ incorporation into NLC seemed to mask almost completely the color of this UV-filter, leading to whitish or white formulations. In addition, it is interesting to note that the increase of lipid phase content for emulsions containing BMTZ-loaded NLC seemed to move the perception of color towards white. This observation requires further investigations to confirm these results using a large number of panelists and to provide a rational explanation of such finding. The emulsion (A16
NLC) containing the highest percentage of lipid phase was considered the most elastic, adhesive and firm when BMTZ-loaded NLC were incorporated (
Figure 3a). As expected, during rub-in, the formulation that was scored as the most spreadable was formulation A12, which showed the lowest viscosity. A close relationship between formulation viscosity and spreadability during application onto the skin surface has been reported in previous studies [
86,
87]. However, an increase of oil phase ratio from 12 to 14% w/w reduced the perceived ease of spreading but a further increase to 16% w/w did not alter this perception. These results could be attribute to the close viscosity values of emulsion A14 and A16 that did not allow the panelist to discriminate between these formulations. The incorporation of BMTZ-loaded NLC resulted in a decrease of spreadability in comparison to the corresponding emulsion containing free BMTZ. As shown in
Figure 3b, oiliness increased by raising the ratio of oil phase and this effect was enhanced by the incorporation of BMTZ-loaded NLC. Reduced absorbency and increased stickiness of the products under evaluation were reported as a result of both higher oil phase content and BMTZ-loaded NLC incorporation. Sensations of oiliness and stickiness due to product application on the skin surface are regarded as important parameters in determining the answers provided by the panelists and the resulting hedonic response[
88,
89].
In the last phase, the panelists were asked to express their opinion about the residue remaining on the skin after application of the product (after feel). The incorporation of BMTZ-loaded NLC markedly increased the sensations of oiliness, glossiness and stickiness in formulations containing 14% and 16% of oil phase. A different trend was observed for formulations prepared with the lowest lipid ratio (12% w/w) in which the addition of BMTZ-loaded NLC resulted in lower glossiness and oiliness but greater stickiness.
At the end of the descriptive sensory evaluation, the panelist were asked to choose the cream that, in their opinion, has the best performance. Three panelists gave their preference to formulation A12 and three panelists preferred formulation A12NLC. The remaining four formulations received one preference each. These results suggest that the lipid phase content had a stronger influence on the sensory attributes that BMTZ incorporation into NLC.