2.1. Leaching
Germanium is recover from a zinc oxide dust subproduct from a Pb-Zn smelter [5]. Since germanium is found to be in different phases (oxide, sulfide, silicate and solid insoluble), the behavior of these phases in the leaching process is investigated. A waste electrolyte of 43.3 g/l Zn, 22.5 g/L Mg, 4.8 g/L N, 0.3 g/L Cl and 160 g/L sulphuric acid is use to leach the zinc oxide dust containing 1320 g/t germanium. The metal presented in the oxide and sulfide phases dissolve without much difficult; however, this is not the case of the silicate and solid insoluble phases. The structure of the aluminate phase is destroy in a leaching operation using 40 g/L HF, whereas dusts containing Fe and Si produced a negative effect in the leaching rate of germanium.
The recovery of germanium from a zinc oxide dust is also investigate in the next reference [6]. In this dust, germanium is find to be as oxidised and germanates species, being the metal dissolution dependent on the leaching time, due to that longer operation times produced the precipitation of Fe4Ge3O12 species. Best experimental conditions to produce the highest germanium recovery rate (84%) are fixed as: liquid/solid ratio of 5, temperature of 85º C, leachant (sulphuric acid) concentration of 120 g/L and operation time of 30 min. The addition of sodium sulphite in the leaching process increases the germanium recovery rate until 89%, due to the inhibition of the iron(II) oxidation to iron(III), avoiding the further precipitation of the Fe-Ge mixed oxide.
As it is mentioned in the Introduction section, coal deposits are a source to germanium recovery, thus, in the next reference coal fly ash (CFA), produced in coal-fired power plants, is used as a source material for the recovery of germanium and other metals (vanadium and lithium) [7]. A spent-medium bioleaching process, with
Pseudomonas putida and
Pseudomonas koreensis, is use to produce organic acids (
Table 1), which dissolved these metals. Previously to this leaching step, the starting material is roast in the presence of sodium carbonate. Best leaching results (83% germanium recovery) are obtain when
Ps. putida is used to produce the organic acids. This recovery rate compares well with the value (58%) obtained when the roasted material is chemically leached with the same organic acids, being this behavior attributable to that other metabolites, like amino acids and undetermined organic acids, may be involved in the leaching process.
Using also a zinc oxide dust, the recovery of germanium utilizing sulphuric acid and sonication is investigated [8]. The use of ultrasonic (270 W) allows to the recovery of 95% of the initial germanium content (661 g/t) of the starting material, being the other parameters fixed as: 78º C , 131 g/L of sulphuric acid, 22 min of reaction time liquid/solid ratio of 7.6 and a 0.71% addition of iron powder. It is concluded that sonication destroyed dust particles, inhibited its agglomeration and favored the dissolution of germanates and germanium sulphides species.
The recovery of germanium using zinc powder replacement residue (ZPRR) in a two-stage acid leaching process is investigated [9]. In the first stage, the dissolution uses a solution of 15 g/L sulphuric acid, whereas in the second stage, the material is leach by means of a 150 g/L sulphuric acid solution. The increase of temperature produces an increase of the metal leaching rate, however, at 120º C, this leaching rate decreases due to the precipitation of germanium in the presence of SiO2. This precipitation can be avoid by combining temperature, strong magnetic field and sonication. Within optimal condition the rate of germanium leaching reached 97%.
A three steps procedure (leaching-roasting and leaching) of a zinc oxide dust to recover germanium is investigated [10]. Firstly, the dust is leach under sonication and oxidation (potassium permanganate) conditions in order to improve the solubilization of sulphide phases. Further, the residue of the previous operation is roast in the presence of sodium carbonate and magnesium nitrate, which promoted the reaction between the insoluble tetrahedral germanium dioxide and complex forms of germanium-containing compounds. In the third operation, germanium in the roasting slag is recover by conventional leaching. The recovery of this strategic metal increases up to 40% with respect to previous results.
By combination of atmospheric pressure leaching and oxygen pressure leaching methodologies, the dissolution of indium and germanium from a complex matrix formed by oxides, sulfides, germanates, ferrites, silicates is investigated [11]. The results show that both indium and germanium solubilizes from oxides and germanates matrices under atmospheric pressure leaching conditions (80º C, three hours, and 180 g/L sulphuric acid). Refractory compounds can be leached under conditions of pressure leaching (120º C, three hours, 0.25 MPa and 180 g/L sulphuric acid). Under these two operations the leaching rate reached more than 95% each for indium. germanium, copper and zinc. Apparently, authors do not include information about the separation of the different metals from the leaching solution.
Acidic leaching process was used in the dissolution of germanium from low germanium bearing silica residue (GRS) with high silicon content [12]. In comparison with non-pressure procedure, the leaching of the germanium-bearing material at high pressure yielded higher germanium leaching rate, i.e. at 240º C this rate reached 74%, value being 3.5 times higher than that obtained from the conventional acid leaching process. Moreover, the increase of the temperature from 120º C to 240º C increased the germanium leaching rate, since at the higher temperature the depolymerization and polycondensation reaction of polysilicic acid is increased, resulting in the conversion of silicon into dense oligomeric silica with a low specific surface area. Within this conversion, the encapsulation (adsorption) of germanium on silicon is inhibited, favoring the metal leaching.
Problems in relation of the presence of tannin in zinc electrolysis, neutralization and precipitation-leaching procedure was investigated in order to replace Ge precipitated by tannin to enrich Ge [13]. The leaching solution of zinc oxide dust was used as raw materials and industrial zinc oxide dust was used as neutralizing agent. Under conditions of neutralization-precipitation at 45º C, 2 hours, and pH 5.0-5.2 (first stage) and 45º C, 1.5 hours, oxygen dosage 60 L/h and pH 5.0-5.2, the precipitation rates were of 99% (Ge), 27% (Fe), 99% (As) and 95% (Si). The neutralizing sediment contains 1.1% Ge in the first stage, and a germanium concentration in the second stage solution of near 2 mg/L. The leaching residue after oxidative pressure leaching is leached under atmospheric pressure, increasing the leaching rate of germanium increases to 96%. Tough the procedure resulted in the simultaneous germanium enrichment and impurity removal, no data is included in the work about how separate germanium from undesirable impurities.
The leaching of zinc and germanium from a zinc oxide dust by combination of ultrasonic and hydrazine sulphate was investigated [14]. It was established that best results necessitates the reduction of both Ce(IV) and Fe(III) to Ge(II) and Fe(II), respectively. The final mixed controlled model is determined to control the whole leaching reaction. Under the best conditions of initial acidity of 140 g/L, liquid/solid ratio of 7 L/kg, dosage of the reducing agent of 1/3 of the molar mass of Fe in zinc oxide dust, ultrasonic intensity of 300 W, 1 hour and 60º C, the leaching rates are 97% (Zn) and 95 % (Ge). In comparison with the results under conventional leaching, the leaching rates increased by 6 % (Zn) and 11% (Ge). Again, no data about the separation of these metals are included in the work.
To resolve some problems arising in the treatment of germanium-zinc leaching residue, the next investigation used a two-stage countercurrent pressurized acid leaching technique [15], which consisted of i) iron-controlled low-acid pressure leaching and ii) deep high-acid pressure leaching. Experimental data indicated that the increase of temperature, the reaction time and the oxygen partial pressure enhanced the dissociation of zinc-loaded and germanium ferrite (MeFe2O4) complex phases as well as facilitate the occurrence of Fe(Ⅲ) hydrolysis and precipitation. Under the optimized conditions of 150º C, initial acidity of 100 g/L, reaction time of three hours, oxygen partial pressure of 0.4 MPa, the leaching rates of zinc and germanium are near 92% and 61%, respectively. No data about the separation of the metals are included in the work.
The results derived from the investigations about germanium recovery from these different germanium-bearing materials are summarize in
Table 2.
The above Table indicates that these recent investigations used secondary materials as the initial source for germanium recovery, and that in all the cases acceptable, to say the less, rate recoveries with most of the proposed different leaching system are obtain. However, no one of the references, included in this Table, indicate what to do with the germanium-bearing solution or how this strategic metal can be recover from the different leachates.
2.2. Liquid-Liquid Extraction
Ionic liquids are a group of chemicals that due to its properties are broadly consider as green solvents. This reference reviews the use, on germanium extraction, of one specific type of these extractants based on the phosphonium ion (R4P+), where R represented various carbon-based chains. The counter anion for this phosphonium moiety can be of inorganic or organic nature. The review concluded that phosphonium-based ionic liquids, extracted germanium via an anion exchange mechanism and that due to its specific properties: good selectivity, high thermal stability and low volatility, this type of extractants presented promising characteristics for its use in the recovery of this valuable metal.
Germanium is recover from a solution (49 mg/L Ge, 48 g/L Zn, 0.19 g/L Fe, 1.07 g/L As and 0.33 g/L Cd) coming back from the treatment of a secondary zinc oxide with a 75 g/L sulphuric acid solution [17]. In this investigation, the organic phase contains the amine and tributyl phosphate (TBP), as phase modifier, dissolved in sulfonated kerosene; to this organic phase, different concentrations of hydroxycitric acid (HCH) are add. With the metal equilibrium extraction reached after six minutes, germanium is extracted (80- 99%) preferably to the other metals, present in the solution, in the equilibrium pH range of 0.1-2.5. As it is mention above, TBP is need in order to avoid third phase (or secondary organic phase) formation (
Figure 1). Best germanium extraction results is reached under the conditions: equilibrium pH of 1, 20% v/v amine, 5% v/v TBP and a molar ratio of CHA/Ge of 5. The system is also investigate on simulated solutions derived from the treatment of copper cake, coal fly ash and biomass. A 0.5 M NaOH solution is an effective strippant for germanium (and arsenic). No data is provide in the reference about how these two elements can be separate from the stripping solution.
Using simulated sulphuric acid solutions, the extraction of germanium using the tertiary amine N235 (R3N, R= C8H17) in the bisulphate cycle dissolved in sulfonated kerosene is investigated [18]. The addition, to the organic phase, of trioctyl phosphate (TOP) and L(+)-tartaric acid (H2L) is also considered. TOP avoids the formation of a third phase after equilibration of the phase, and participates in the formation of extraction complexes through hydrogen bonds in the form of Ge–OH⋯O[dbnd]P but does not co-extract germanium with the amine. In fact, it is described that the metals is extracted into the organic phase via an anion exchange mechanism, with formation in the organic phase of Ge(OH)(HL)2L·HNR3 and Ge(OH)(HL)L2·(HNR3)2 species. This work does not provide data about the stripping operation, thus, the usefulness of its utility be must put into quarantine. Also, it is strange that the authors use as extractant a tertiary amine in the bisulphate cycle (R3NH+HSO4-), when the known rule that tertiary amines are most effective (and broadly used) as extractants of metals in the chloride system (R3NH+Cl-).
Liquid-liquid extraction of germanium, from a leaching solution of 0.53 g/L Ge, 93 g/L Zn, 7.6 g/L Fe, 1.5 g/L Cu, 0.64 g/L Cl, 0.66 g/L F and 67 g/L sulphuric acid, with organic phases containing hydroxamic acid (YW100), di(2-ethylhexyl) phosphoric acid (D2EHPA) and the tertiary amine (N235) is investigated [19]. Kerosene is use as diluent of the organic phase. Though the authors claim that formation of a third phase is avoid with the use of the amine, in the opinion of these reviewers, and after looking at the Fig. 2 of the published manuscript, this third phase is not avoid completely, and thus, the data presented here are useless, and the manuscript should never have been published.
This reference investigates the extraction of germanium from wet zinc refining solutions using the mixture of the amine N325 and the phosphorus esther tributylphosphate (TBP) [20]. This last chemical is used as modifier to prevent the formation of a third phase. The extraction mechanism responded to an anion Exchange process in which (Ge(C4H4O6)23 -) species formed part of the extracted complex. The system is selective with respect of the presence of As3+, Fe2+ and Zn2+ in the feed solution, Germanium can be stripped from the organic solution by the use of 2.5 M NaOH solutions. Note the major mistake done by the authors when As(III) is considered a cation, since this element is never find as cation in aqueous solutions.
This manuscript, very similar to the previous reference, investigates the extraction of germanium(IV) by the same system amine N235 and TBP, but using different metal-coordinated complexes [21]. The coordination abilities follow the next sequence: tartaric acid>oxalic acid>citric acid>maleic acid>salicylic acid. Again here authors committed a major fault by considering germanium(IV) as the cation Ge4+.
2.5. Adsorption
This reference investigated the mechanism of germanium adsorption onto lead sulfate, and uses ultrasonication to inhibit this adsorption [24]. Results concluded that the adsorption process fits the pseudo-second-order kinetic and Langmuir isotherm models. Germanium adsorption onto lead sulfate consists of three steps: fast, slow, and equilibrium. The adsorption at 25–55º C is a spontaneous, endothermic, and entropy increasing process, while at 55–85º C it is a spontaneous, exothermic, and entropy decreasing process. Increasing of the ultrasonic power in the 0-22.5 W increases germanium uptake onto lead sulphate, though a further increase of the ultrasonication up to 70 W decreases the metal uptake, and thus, the adsorption of germanium onto lead sulphate is inhibited. (
Table 3).
In the next investigation [25], a microwave-based synthesis method is used for functionalize polystyrenic bead with catechol (A-Cat), nitro-catechol (A-Cat-N), and pyrogallol (A-Py). These adsorbents have been used in the selective removal of germanium from dilute acidic solutions under various experimental conditions. The metal adsorption fits the Langmuir isotherm with uptakes, at pH 3, of 29.76 mg/g, 39.14 mg/g, and 37.13 mg/g, for A-Cat, A-Cat-N, and A-Py, respectively. The adsorption mechanism responds to surface complexation of germanium with the ligand (i.e. catechol):
The adsorbents were highly selective for germanium against other elements at pH 1–3, showing no adsorption for many competitive ions (Be(II), Mg(II), Al(III), Sc(III), Mn(II), Fe(III), Cu(II), Zn(II), Ga(III), As(V), Cd(II), La(III), Yb(III), Pb(II), Th(IV) and U(VI)) at pH 1–2. The A-Cat was more selective than A-Cat-N and A-Py. The adsorbents fit the pseudo-second-order kinetic equation. Using A-CAT desorption is best perform with 2 M sulphuric acid solutions.
Catechol-functionalized chitosan (C-Cat) has been synthesized and use to recover germanium from dilute acidic solutions [26]. With maximum metal uptake in the 4-11 pH range, the adsorption fits the Langmuir isotherm and the pseudo-second order kinetic models. Maximum loading capacity reached 22.7 mg/g, which compares bad with the value of 79.7 mg/g resulting with the use of Purolite S108 (N-methylglucamine-based commercial adsorbent), though C-Cat presented a highly selectivity for germanium against the presence of other competing ions in the solution. Experimental results show that germanium is adsorbed preferably to Al(III), Cu(II), Zn(II) and Pb(II) (no adsorption of these), with limited adsorption of Fe(III), Ga(III), and As(V). Best desorption results are obtained with the use of 1 M HCl (72%) after 24 hours, whereas in the case of 1 M sulphuric acid the rate is 65% within the same reaction time. There is a decrease in germanium uptake capacity with consecutive adsorption-desorption cycles, i.e. 20 mg/g in the first cycle and 12 mg/g in the third cycle.
An adsorbent for recovery of germanium is prepared by grafting D-anhydrous glucose onto UiO-66-NH
2, resulting in DG-UiO-66 adsorbent [27]. Under the optimum experimental conditions of 25º C and pH 10, the grafted adsorbent presents a removal rate of 90%, which compares well with that of the pristine adsorbent (80%). The maximum adsorption loading onto the adsorbent is almost 217 mg/g. Similarly to previous references, the adsorption of Ge(IV) fits to the pseudo-secondary kinetic and Langmuir isotherm models, being the adsorption mechanism described by the intraparticle diffusion model. The thermodynamic results show that the higher the temperature (25-45º C range), the stronger the adsorption capacity of Ge(IV), and the reaction is spontaneous. The presence of anions in the feed solution decreases the rate of germanium adsorption (
Table 4). Desorption is carried out with a solution of 10% thiourea and 1% sulphuric acid.
A metal–organic framework adsorbent (Ma-Zr-MOF) is synthesized using mucic acid and used to recover germanium from aqueous solutions [28]. The maximum adsorption capacity of germanium by Ma-Zr-MOF is 82 mg/g at 22º C and pH 6, and again, the adsorption of germanium onto Ma-Zr-MOF responded to the pseudo-second-order kinetic and Langmuir isotherm models. Thermodynamic calculations yield that the adsorption process is endothermic and spontaneous with an increase of the adsorption capacity with the increase of the temperature in the 25-45ª C range. Experimental results concluded that ortho-hydroxyl group plays a key role in the removal of germanium from the solution and that the adsorption mechanism included chelation and ion exchange processes. Similarly to the previous reference, the adsorption of germanium decreases in the presence of different anions (chloride, sulphate, phosphate, silicate or carbonate), though in this case this interference occurs at anion concentrations as low as 0.1 mM. Germanium is adsorbed preferably to Mn(II), As(III), Zn(II) and Si(IV). Alkaline (NaOH) solutions are not useful to desorb germanium from the loaded adsorbent, against the above, the use of nitric acid allows the recovery of germanium from the adsorbent, but there is a continuous decrease in the adsorption capacity with continuous use, i.e. 89% in the first cycle versus 66% in the fifth cycle.
Poly-dopamine (PDA)coated magnetic nano-Fe3O4 particle composites(Fe3O4@PDA)are prepared by a dopamine self-assembly method [29]. Further Fe3O4@PDA-PEI composite materials are synthesized through poly-ethylenimine(PEI)modification reaction. This Fe3O4@PDA-PEI is used to adsorb germanium at various pH values, being pH 6 the most adequate to the efficient removal of the metal, being this removal well fitted to the pseudo-second kinetic model. Against all the above adsorbents, germanium uptake onto this material fits to the Sips model, thus, the adsorption is between single layer and multilayer,and chemisorption plays a role in it. It is also concluded that complexation coordination is the dominant mechanism of adsorption,with the phenolic hydroxyl and amino groups on the surface of the material playing a determinant role in germanium adsorption.
This reference described the performance of a tartaric acid functionalized chitosan (TA-CS) material as an adsorbent for Ge from a zinc residue leachate [30]. The introduction of tartaric acid onto chitosan results in abundant protonable hydroxyl and carboxyl groups, which provides to the material with a buffering capacity under acidic conditions. Adsorption kinetics and isotherms showed an adsorption capacity of 57.28 mg/g for Ge(IV). In binary systems, Ge(IV) was preferentially adsorbed over Zn(II), a major coexisting ion, with a separation factor of 3.22. The immobilization of germanium on tartaric acid is the result of a combination of electrostatic adsorption, complexation, hydrogen bonding and ion exchange. Again, the presence of anions (up to 10 mM) in the solution decreases the rate of germanium removal, being this effect more notorious in the case of SiO32- that in the case of SO42-, phosphate and carbonate, while the presence of chloride only slightly influences the removal of the metal from the solution. The usefulness of the adsorbent is also proved in the recovery of germanium from a leaching solution (10.2 g/L Zn, 8.3 g/L Cu, 1.8 g8L Fe(III). 0.24 g/L Ge at initial pH of 0.17) coming from the treatment of a sampled native zinc residue. With a dosage of 15 g/L TA-CS, the rate of germanium adsorption reached 80%. Desorption is investigated using 0.5 M nitric acid of 0.5 M NaOH solutions, giving the acidic medium the best desorption results , though using both type of solutions, there is a decrease in the adsorption capacity after continuous cycles of adsorption-desorption.
Three chitosan-based adsorbents are designed by grafting chitosan with p-hydroxybenzoic acid (HBA-CS), 3,4-dihydroxybenzoic acid (DBA-CS), and 3,4,5-trihydroxybenzoic acid (TBA-CS), and used on the germanium recovery from solutions [31]. Metal recovery performance is correlated with the arrangement of the active adsorption sites and follows the order TBA-CS > DBA-CS > HBA-CS, being this order attributable to that the steric effect of TBA-CS is more ideal than that of the other materials due to the presence of more o-phenolic hydroxyl groups, which enhanced its affinity toward germanium. The adsorption behavior of DBA-CS and TBA-CS fit to the pseudo-second-order kinetic and Langmuir isotherm models, indicating that it is a single layer and chemisorption process. As in previous cases, the presence of anions (10 mM) decreases the performance of the adsorbent in the order; silicate>phosphate>carbonate>sulphate>fluoride>chloride. At 1:1 germanium:iron(III) ratio, iron(III) is adsorbed preferably to germanium, however as the ratio decreases in the 1:2, 1:5 and 1:10, the rate of germanium adsorption is greater than that of iron(III). Copper and zinc are worst adsorbed than germanium at every germanium:metal ratios (from 1:1 to 1:10). Nitric acid medium is useful to desorb germanium, but at a cost of a sharp reduction of the adsorption efficiency: near 60% in the first cycle, to less than 40% in the fifth cycle. Against to the title indicates, the investigation is not performed on a zinc residue leachate but on a synthetic solutions.
The removal of Trace Elements (TEs: B, Co, Ga and Ge) from solar saltworks brines using commercial N-methylglucamine chelating sorbents (S108, CRB03, CRB05) is investigated [32]. The three sorbents revealed a good efficiency in the removal of the four elements. Both B and Ge exhibited the fastest sorption kinetics, reaching equilibrium (>90 %) in less than an hour, except for S108, which required 2 h. Elution of the adsorbed metals can be performed by the use of 1 M HCl solutions. No data are included in the manuscript about the separation of the metals from the eluate.
The chelating compund DIAION CRBO2 anionite, containing hydroxyl and amine groups, had been investigated in the removal of Ge(IV) and Cu(II) from chloride solutions [33]. It is demonstrated that the hydroxyl and amino groups of anionite interacted with germanate and copper(II) ions, forming the corresponding metal-anionite complexes. Germanium(IV) is removed from the solution by the adsorption of germanate acid H2GeO3 molecular, as well as metagermanate HGeO3- and germanate GeO32- anions. Whereas copper can be desorbed with 2.5% HCl solutions, germanium is desorbed with 2.5% NaOH solutions.
The organic acid-functionalized TiO2 nanoparticles were synthesized by modifying TiO2 nanoparticles with organic acids contenting different number of hydroxyl groups, the content of these groups influenced the Ge(IV) adsorption capacity [34]. The material containing tartaric acid (dihydroxysuccinic acid) TiO2 (TA-TiO2-OH), having more hydroxyl functional groups (up to near 4.48 mmol/g), presented the highest metal adsorption capacity (near 122 mg/g) at pH 3. Desorption can be done by the use of 1 M HCl solutions, though a decrease in adsorption efficiency is observed after continuous use, this is attributable to the uncomplete germanium desorption after each cycle.
In the process of zinc oxide dust neutralization leaching, there is a loss of germanium caused by its adsorption on colloidal Fe(OH)
3. It is demonstrated [35], that the use of ultrasonicationic reduced the redox potential of the reaction system and inhibited the formation of colloidal Fe(OH)
3. Under the conditions of 30 g/L sulfuric acid, temperature of 80 ℃, ultrasonic power of 500 W, and pH adjustment time of zinc oxide slurry within 3 min, experimental data (
Table 5) showed that in conventional processing, the loss rates of the elements were higher than under ultrasonic procedure.
Table 6 summarizes the maximum adsorption capacity of some adsorbents used in the recovery of germanium from different solutions.
It is worth to mention, that all the investigations in relation with the data presented in this Table and its respective references have been carried out on synthetic solutions. Thus, the experimental conditions, see the pH values, in which these adsorbent are useful are far to be adequate for the direct treatment of solutions coming from leaching operations (see
Table 2 and related references), which generally use acidic media in excess of 100 g/L sulphuric acid.
Also, it can be seen the disparity in the maximum germanium uptake concentrations using the different adsorbents. The above joined to the general loss of loading capacity under various adsorption-desorption cycles, made extremely difficult asses about the benefit of using one or another adsorbent.